The invention concerns a moulder according to the preamble of claim 1.
In moulders, the workpieces are sequentially fed to various tools with which the longitudinal sides of the workpieces extending in the transport direction are planed and/or longitudinally profiled. The workpieces machined in this way are utilized in furniture building or for window frames or door frames, for example.
In a known molder (DE 197 51 033 A1), on a transverse carriage a vertical spindle is provided with which the end face of the workpieces can be machined also. For this purpose, the transverse carriage together with the spindle is moved transversely to the advancing direction of a feeding unit past the stationary workpiece.
The invention has the object to design a moulder of the aforementioned kind in such a way that in a constructively simple way a universal machining of the workpieces is enabled by it.
This object is solved for a moulder of the aforementioned kind in accordance with the present invention by the characterizing features of claim 1.
In the moulder according to the invention, the workpieces are transported through the moulder for their longitudinal profiling by means of the first feeding unit that is preferably configured in the form of transport rolls resting on the workpiece. The vertical spindles are positioned to the right and to the left of the workpiece so that the workpiece during passage through the machine is profiled on both longitudinal sides by the tools seated on the spindles. By means of the second feeding unit, the workpiece can be transported through the moulder in the same advancing direction as with the first feeding unit. For example, the workpiece can be machined by means of the second feeding unit at the end faces for which purpose one of the vertical spindles is employed, or rather the tool seated on it. The workpiece is passed across an appropriate side of this vertical spindle and the tool seated thereon machines the workpiece. The second feeding unit can be used, for example, also for longitudinal machining of short workpieces that are so short that they cannot be transported, or transported only unreliably, through the moulder by means of the first feeding unit.
Advantageously, the vertical spindle remains in its position when machining the workpiece with the second feeding unit.
The second feeding unit is advantageously moved into the working position when machining of the workpiece is to be carried out with this feeding unit.
The second feeding unit has advantageously a support table that is movable in a direction in which the workpiece is to be moved for longitudinal machining by the moulder. Accordingly, for the longitudinal and transverse machining on the moulder only one feeding device is required, for example. The moulder has thus a very simple configuration.
In order for the workpiece to be machined properly, it is clamped on the support table of the second feeding unit.
In order to ensure a precise position of the workpiece during machining on the support table of the second feeding unit, its support table is provided with a workpiece stop.
In order to enable machining of the workpiece at different angles relative to the advancing direction, the workpiece stop of the second feeding unit is advantageously adjustable at various angles relative to the advancing direction.
The second feeding unit is advantageously moveable from a rest position into the working position.
It is particularly advantageous in this connection to move the second feeding unit from the rest position into the working position and vice versa by a pivot movement.
In the rest position, the second feeding unit is advantageously behind a cover of the machine so that, as long as the second feeding unit is not in use, it is not recognizable from the exterior. Moreover, the second feeding unit is protected behind the cover with regard to soiling and/or from damage.
In order for the second feeding unit to be movable from this position behind the cover into the working position, at least one part of the machine cover is removable, advantageously pivotable. It is then possible without problems to pivot the second feeding unit from the rest position into the working position, for example. The pivot axis is positioned advantageously horizontally so that the feeding unit in the working position is higher than in the retracted rest position.
The support table is advantageously slidable on at least one guide of the second feeding unit.
So that the guide is prevented from impacting machine parts upon pivot movement of the feeding unit from the rest position into the working position, the second feeding unit is advantageously positioned on at least one carrying device whose length is changeable. In this way, it is possible to arrange the feeding device during the pivoting action in such a way that a collision with machine parts is impossible.
When the support side of the support table of the second feeding unit is positioned higher than the support side of the transport path, it is e.g. not necessary to remove the pressing elements and linear stops for longitudinal machining that are provided on the vertical spindle now utilized for transverse machining; they can remain on the moulder.
The drive for the second feeding unit can be a motor drive.
In an embodiment according to claim 16 the feeding action of the second feeding unit is derived from the first feeding unit. In this way, only one drive is required in order to transport the workpieces for longitudinal and e.g. transverse machining through the moulder.
As a drive for the second feeding unit, advantageously an auxiliary device is provided. It rests advantageously on the transport path.
The auxiliary device is advantageously driven by the first feeding unit.
In order to transmit the advancing force, exerted by the first feeding unit onto the auxiliary device, to the second feeding unit, the auxiliary device is connected in the advancing direction to the second feeding unit.
In an advantageous embodiment, the auxiliary device is provided with two strips that extend parallel to one another and that are connected to one another by a transverse strip. The two strips extend advantageously in the advancing direction.
One of the strips is attached to the support table of the second feeding unit.
The other strip of the auxiliary device is advantageously guided on the transport path. In this connection, this other strip can be guided on the linear stop of this transport path in the advancing direction.
In order to be able to machine workpieces of different width and length and to derive in this connection the drive action from the first feeding unit, the transverse strip connecting the two strips is adjustable across the length of at least one of the strips.
In an embodiment according to claim 25, the second feeding unit of the moulder is utilized for longitudinal machining of short workpieces. These workpieces are so short that by means of the first feeding unit they cannot be properly guided, in particular they are not engaged by the advancing rolls. These short workpieces can be clamped on the support table of the second feeding unit in such a way that they can be moved by the feeding unit past the vertical spindle so that they can be machined on one of their longitudinal sides.
In order to enable this, the workpiece stop is advantageously adjustable forwardly in the advancing direction on the support table to such an extent that it extends in the advancing direction of the support table of the second feeding unit.
According to the embodiment of claim 27, the second feeding unit of the moulder is utilized for transverse machining of the workpieces.
The workpieces are comprised advantageously of wood but can also be made of plastic material or other appropriate materials.
Further features of the invention result from the additional claims, the description, and the drawings.
The invention will be explained in more detail with the aid of the embodiment illustrated in the drawings. It is shown in:
The moulder has a frame 1 on which a support table 2 for the workpieces 3 to be machined is arranged. The support table 2 is provided on the right side in the transport direction of the workpieces 3 through the moulder with a linear stop 4 against which the workpieces 3 rest during transport through the moulder. For transporting the workpieces 3 a feeding unit 5 is provided that has a support 6 arranged in the area above the support table 2 and supporting advancing motors 7 for the advancing rolls 8. They are resting against the workpiece 3 and transport it through the moulder.
The workpiece 3 is machined as it passes through the moulder on all four sides by appropriate tools. First, the workpiece 3 is machined by means of a tool seated on a lower horizontal spindle 9 upon passing through the moulder. The tool seated on this spindle 9 is generally a planing tool. At a spacing behind the lower spindle 9 there is a vertical right spindle 10 on which a tool is positioned with which the right longitudinal side of the workpiece 3 in the advancing direction is machined. In the advancing direction at a minimal spacing behind the right spindle 9 the moulder is provided with a vertical left spindle 11 on which a tool is seated with which during passage the left longitudinal side of the workpiece 3 in the advancing direction is machined. The left spindle 11 is positioned within a suction hood 12 with which the cuttings that are produced during machining are removed by suction as is known in the art. Finally, in the advancing direction behind the longitudinal profiling spindles 10, 11, there is an upper horizontal spindle 13 that is also located under a further suction hood 14 and on which an appropriate tool, for example, a planer, is seated. Advantageously, in the advancing direction behind the upper horizontal spindle 13 a further horizontal lower spindle is located. The workpiece 3 is therefore machined during its passage through the machine by tools seated on the spindles 9 to 11 and 13 at the top and bottom sides as well as on the right and left longitudinal sides.
The support table 2 is comprised essentially of two parts of which the first part in front of the lower spindle 9 is height-adjustable for adjusting the chip removal. The linear stop 4 is also comprised substantially of two parts of which the part in front of the right vertical spindle 10 is adjustable in a horizontal plane for adjusting the chip removal. Adjusting elements 2a, 4a are provided for adjusting this chip removal.
By means of the moulder it is possible in a simple way not only to carry out the afore described longitudinal machining but also a transverse machining on the workpiece 3 at the end face. For this purpose, the moulder is provided with a further feeding unit 15 that, in case of longitudinal machining of the workpiece 3, is in a rest position. Advantageously, the feeding unit 15 is located behind a front cover 16 (
At a right angle to the bottom side of the shorter legs 23, 24 of the strips 19, 20 a carrying device 35 is provided that extends parallel to the long legs 21, 22 of the strips 19, 20. The carrying device 35 has an exterior tube 53 that is secured to the tab 25 and in which an inner tube 254 is slidably arranged. In the exterior tube 53 a pneumatic spring is arranged (not illustrated) that moves the inner tube 54 outwardly into the end position illustrated in
Instead of the adjusting cylinders 33, 34, it is also possible to employ weight compensation elements, preferably gas springs. In this case, the feeding unit 15 is pivoted manually from the rest position into the working position and vice versa. The weight compensation elements facilitate the adjusting process.
Of course, it is also possible to provide the working plane 36 of the feeding unit 15 at the same level as the plane of the table. In this case, it is however required to remove the pressing elements 51 and the linear stops 52 for longitudinal profiling provided at the left spindle 11 before adjusting the feeding unit 15 into the working position.
Instead of the carrying devices 35 it is also possible to employ adjusting cylinders with which the feeding unit 15 is height-adjustable. In this case, it is connected to the piston rods of the adjusting cylinder. The adjusting action of the feeding unit 15 from the rest position into the working position and vice versa can then be realized fully automatically.
The feeding unit 15 has a support table 37 whose topside forms the working plane 36. The support table 37 is moved on the feeding unit 15 along two guides 38, 39 for transverse machining of the workpiece 3. The guides 38, 39 extend parallel to the feeding unit of the workpieces during longitudinal profiling. The guides 38, 39 are advantageously ball tracks with which the support table 37 can be moved easily. The workpiece 3 is clamped onto the support table 37. For this purpose, on the support table 37 a corresponding clamping device 40 (
The support table 37 can be moved by hand, by a motor, or by an auxiliary device along guides 38, 39 when transversely machining the workpieces 3. In case of a motor drive, the moulder is provided with an appropriately controllable axis. On the support table 37 a workpiece stop 41 is provided against which the workpiece 3 rests during transverse machining. The workpiece stop 41, as can be seen when comparing
For transverse machining, the left vertical spindle 11 is moved into a fixed position relative to the linear stop 4, taking into consideration the cutting circle of the tool seated on it. The linear stop 4 forms a horizontal reference point for the moulder. The workpieces 3 are adjusted by a stop (not illustrated) that is preferably adjustable relative to this reference point and thus relative to the spindle 11 provided with the transverse machining tool.
Before upwardly pivoting the feeding unit 15 into the working position, the suction hood 12 associated with the spindle 11 is repositioned so that the tool seated on the spindle 11 can machine the narrow side of the workpiece 3. The support table 37 with the clamped workpiece 3 is moved along guides 38, 39 past the tool seated on the spindle 11 which tool machines the corresponding end face or narrow side of the workpiece 3. By means of the workpiece stop 41 and the stop (not illustrated), the workpiece 3 can be precisely aligned for transverse machining and securely clamped by means of the clamping device 40.
The auxiliary device 44 can be attached by means of the strip 45 without problems to the support table 37 and can also be removed again.
In
The position of the workpiece stop 41 in accordance with
The spindle 11 and/or the associated pressing elements 51, linear stops 52, and suction hood 12 can also be provided so as to be pivotable on the moulder. In this case, the moulder can be simply and quickly retooled for processing the frame 49 or a panel.
When the frame 49 or the panel are sufficiently small, it can be moved by means of the feeding unit 15 past the vertical spindle 11 for circumferential milling. In this case, the described retooling is not required.
By means of the moulder it is also possible to simultaneously carry out longitudinal and transverse machining on workpieces. For this purpose, only three sides of the workpiece, without the left side, for longitudinal machining and the end face of another workpiece would be machined simultaneously.
It is furthermore possible to move the spindle 11 behind the linear stop 4 in alignment to the right vertical spindle 10 or vice versa to move the right vertical spindle 10 in alignment to the left spindle 11. In this case, it is possible to perform same direction / counter direction machining of the workpiece for preventing splitting as the machining tool exits from the workpiece.
Number | Date | Country | Kind |
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10 2006 009 421.2 | Feb 2006 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP07/01537 | 2/22/2007 | WO | 00 | 9/13/2008 |