The present disclosure is directed to a device for traversing an object. More specifically, the device is for traversing a workpiece, in which the device is capable of having a second device mounted thereon for performing an application to the workpiece. This disclosure is also directed to a method of manufacturing a mountable traversing device and its use thereon for performing work on a workpiece.
Traversing carriages have been known in the art. Carstensen describes in U.S. Pat. No. 7,535,187 how single axis traversing mechanisms are built within support structures that convey process applications or measurement devices across the web in processes such as papermaking, nonwoven production, steel rolling and a multitude of other processes producing sheet type materials. For example, in the papermaking process, cross web traversing devices carry high pressure water jets to clean the serpentine belt material used to convey the paper sheet through the press and/or dryer section(s) of the papermaking machine. However, these devices do not disclose a means for maintaining radial stability while traversing the linear object. Nor are the carriages sufficiently robust for mounting heavy objects.
One desired application of the mountable traversing carriage of the present application is in the field of strengthening pipes. By way of example, a steel strip laminate technology has been developed which wraps a metallic composite pipe in Martensitic ultra-high strength thin steel strips. The strips are pre-formed and helically wound around the pipe to form a laminated high strength-reinforcing layer providing the pipe's hoop strength. These are bonded using an epoxy adhesive which is cured in an IR oven. The pipe may then be coated with any suitable pipeline coating material, as required by a service condition. The system has the advantages that it is considerably (60%) thinner and lighter than conventional linepipe products because of the beneficial strength-to-weight ratio. However, one disadvantage is that a system has not been developed to helically wrap the pipe while the pipe is in service.
The prior art also identifies the use of a composite wrap to place a layer over natural gas pipelines without taking them out of service. (http://www.epa.gov/gasstar/documents/ll_compwrap.pdf) Composite wrap is a permanent, cost-effective pipeline wrapping technology. Composite wrap can be performed on an operating pipeline without taking it out of service. This technique is quick and generally less costly than other options, and it provides pressure-containing capability of the pipe when properly installed.
Composite wrap can serve as an alternative to the traditional pipeline repair practices such as pipeline replacement or the installation of full-encirclement steel split sleeves. Compared to these traditional practices, composite wrap repairs are generally less expensive, time consuming, and labor intensive. In the case of pipeline replacement, composite wrap repair has additional advantages of avoiding customer service interruptions and eliminating methane emissions associated with the venting of the damaged pipeline.
Using composite wrap as an alternative to pipeline replacement often saves enough gas to pay back repair costs immediately. Natural Gas STAR™ reported completing 2 to 65 composite wrap repairs per year on pipelines 10″ and larger, saving 526 thousand cubic feet (Mcf) to 27,500 Mcf of natural gas per repair. Between 1993 and 1999, this technique saved 106,133 Mcf by choosing composite wrap over pipeline replacement. However, this composite wrap is labor intensive, requiring several human operators to operate the machine.
PipeStream, Inc. of Houston, Tex. has identified a method to introduce steel outside the original pipe wall (presented at a conference in Pittsburgh, Pa. on Oct. 19-22, 2009 that states as follows: “In-Hab and Ex-Hab: putting the steel back into pipelines). These solutions may be used to reduce the hoop stress in a pipe wall when population growth reclassifies a particular location as a high-consequence area, allowing an operator to maintain maximum allowable operating pressure and throughput. The external surface of a pipeline can be over-wrapped with continuous steel coil to add wall thickness and pressure capacity: this is external rehabilitation, or Ex-Hab.” See: http://www.pipestream.com/x200_summary.pdf.
However, it appears that the Ex-Hab method of PipeStream also requires a plurality of human operators. In addition, the device requires a wide swath of material to be removed from around the pipe, increasing labor costs.
To overcome the above mentioned problems, the present disclosure is directed toward a mountable traversing carriage for traversing a workpiece and performing an operation on a workpiece. The carriage has a first end plate coupled to a first clamp for selectively attaching the first end plate to the workpiece and a second end plate coupled to a second clamp for selectively attaching the second end plate to the workpiece, with a connector for connecting the first end plate to the second end plate. The carriage further has a mid plate movably mounted to the connector and arranged between the first end plate and the second end plate. A saddle, having a third clamp, is mounted to the mid plate. The carriage is moved along the workpiece via a traversing device attached to one of the end plates for advancing the mid plate along the workpiece when the first clamp and second clamp are locked onto the workpiece. The carriage advances the first and second end plates along the workpiece via the traversing device when the third clamp is locked onto the workpiece, and the first and second clamps are not locked onto the workpiece.
The disclosure is also directed toward a method for traversing a workpiece with a mountable traversing carriage. The method comprises the steps of placing a mountable traversing carriage on the workpiece. The carriage, as described above, comprises a first end plate coupled to a first clamp, a second end plate coupled to a second clamp, a connector for connecting the first end plate to the second end plate, a mid plate movably mounted to the connector and arranged between the first end plate and the second end plate, and a saddle mounted to the mid plate and having a third clamp.
After placing the carriage on the workpiece, the first and second end plates are selectively attached to the workpiece by activating the first and second clamps, respectively. A traversing device is then used to propel the mid plate along an axis of the workpiece. At the desired time or distance traversed by the mid plate, the third clamp is selectively attached to the workpiece and then the first and second clamps are detached from the workpiece. The traversing device then propels the first and second end plates along the axis of the workpiece, while maintaining a position of the mid plate. By repeating this procedure, the carriage is capable of continuously traversing along the workpiece.
The disclosure is also directed toward a method of manufacturing a mountable traversing carriage. The method comprises connecting a first end plate having a first clamp, a second end plate having a second clamp, and a mid plate having a third clamp with a connector. The mid plate is positioned between the first end plate and the second end plate along the axis of the connector. The first end plate is equipped with a traversing device for advancing the mid plate along a workpiece when the first clamp and second clamp are locked onto the workpiece. The traversing device is also capable of advancing the first and second end plates along the workpiece when only the third clamp is locked onto the workpiece.
Furthermore, the disclosure is directed to a method for repairing a section or multiple sections of pipe without necessitating removal of the section or sections from the entirety of the pipe. This allows for a pipe to continue operation during repair, thereby reducing the time and expense associated with removal of a section of pipe, both in the time required to remove and transport the pipe, and in the lost productivity due to the removal of the pipe.
The method comprises mounting a mountable traversing carriage as discussed above with a wrapping device. In one embodiment, the wrapping device comprises a winder for rotating around the pipe and a strip pad equipped with a quantity of strip material attached to the winder. The carriage is then stabilized on to the pipe by selectively attaching the first and second end plates to the pipe via a clamping mechanism. The mid plate then traverses along the pipe by activating the traversing device. In one embodiment, the wrapping device is mounted to a saddle that is attached to the mid plate, which advances along the pipe with the mid plate. During traversal of the pipe, the winder winds the strip material around the pipe, the strip material being fed to the wrapping device via the strip applicator. One or more tape pads are equipped with a quantity of metallic strip or composite tape attached to said winder. In addition, a canister and spray device for treating the pipe or the wrapping material prior to wrapping it onto the pipe. In this way, the pipe may be repaired while still in operation.
Additional advantages and other features of the present disclosure will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from the practice of the disclosure.
As will be realized, the present disclosure is capable of other and different embodiments, and its several details are capable of modifications in various obvious respects, all without departing from the disclosure. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not as restrictive.
It is a desired property of the present disclosure to perform an operation upon a workpiece while not removing or disturbing the intended function of the workpiece. The mountable traversing carriage of the present disclosure must be able to be mounted on and removed from a workpiece without necessitating the removal, adjustment, or other manipulation of the workpiece. In one embodiment of the present disclosure, this feature is achieved by having the various elements of the carriage able to reversibly attach to the workpiece. As is shown in
The first and second mounting sections are removably joinable along a second common linear axis formed along the second linear edges of the first and second mounting sections. Upon joining the first mounting section to the second mounting section along the second common linear axis, i.e., closing the clamps, the first clamp 160, the second clamp 170, and the saddle 140 and third clamp 180 each form an inner circumference. This inner circumference is adjustable to coordinate with an outer circumference of the workpiece 10.
These the inner circumferences of the clamps and saddle are adjustable such that the first clamp 160, the second clamp 170, and the saddle 140 and the third clamp 180 may be selectively attached, i.e., reversibly locked, to the workpiece 10 in order to stabilize the carriage on the workpiece. Any means known in the art that can selectively attach the clamps to the workpiece without damaging the workpiece may be used. One example of a clamping mechanism used in the certain embodiments of the present disclosure is an actuator, such as a Duff Norton™ linear actuator.
Then, to begin traversal of the mid plate along the workpiece, the first clamp 160 and second clamp 170 are selectively attached to the workpiece 10.
In one embodiment, the connector 150 comprises a screw thread or an Acme screw. In this embodiment, the mid plate 130 comprises a threaded hole 135 for engaging the screw thread 150 and secured via a′ball nut 290. In this embodiment, the motor 190 (as shown in
One feature of the present disclosure is the ability to equip the mountable traversing carriage with a device for performing a function to, or in the proximity of, the work piece. The carriage 100 contains the saddle 140 for carrying a device for performing a function. The functions performed by the device can include painting the workpiece, cleaning the workpiece, a sensor for analyzing or observing the workpiece or the environment surrounding the workpiece, a carrier for dispensing objects along the workpiece, or the like. The present disclosure is not limited to the examples provided herein.
One specific function of an embodiment of the present disclosure is a pipe refurbishing device.
FIGS. 12 and 13A-B show a technical view of the pipe-wrapping device 200 for mounting on a saddle. The pipe-wrapping device 200 comprising the winder 300 is equipped with a strip applicator 210. The winder 300 is operated with a drive pinion 310 and drive gear 320. Electrical slip rings 250 operate to convert power from stationary to rotating. The strip applicator 210 feeds a strip 215 for covering the pipe to the pipe via strip guide rolls 220 and a tooling plate 260. A strip applicator motor and reducer 230 controls the output of the strip 215 onto a pipe 10 as well as maintains a tension on the strip 215 to accurately align the strip 215 on the pipe 10. Adjustable saddle support rollers 240 maintain and support the carriage 100 on the pipe 10. The adjustable saddle support rollers 240 are also shown in
The carriage 100 of the present disclosure may be manufactured according to methods commonly known in the art. In one embodiment, the method comprises connecting a first end plate 110 having a first clamp 160, a second end plate 120 having a second clamp 170, and a mid plate 130 having a third clamp 180 with a screw 150. Typically, such as shown in
The mid plate 130 is positioned between the first end plate 110 and the second end plate 120 along the axis of the screw 150. Then, the first end plate 110 is equipped with a traversing device 190 for advancing the mid plate 130 along the workpiece 10 when the first clamp 160 and second clamp 170 are locked onto the workpiece 10. The traversing device 190 is also capable of advancing the first and second end plates 110, 120 along the workpiece 10 when the third clamp 130 is locked onto the workpiece 10. Various materials known in the art to be suitable for machines may be used to construct the carriage 100.
The present disclosure can be practiced by employing conventional materials, methodology and equipment. Accordingly, the details of such materials, equipment and methodology are not set forth herein in detail. In the previous descriptions, numerous specific details are set forth, such as specific materials, structures, chemicals, processes, etc., in order to provide a thorough understanding of the disclosure. However, it should be recognized that the present disclosure can be practiced without resorting to the details specifically set forth. In other instances, well known processing structures have not been described in detail, in order not to unnecessarily obscure the present disclosure.
Only a few examples of the present disclosure are shown and described herein. It is to be understood that the disclosure is capable of use in various other combinations and environments and is capable of changes or modifications within the scope of the inventive concepts as expressed herein.
This application is based upon and claims the benefit of priority from Provisional U.S. Patent Application 61/249,137 filed on Oct. 6, 2009, the entire contents of which are incorporated by reference herein.
Number | Date | Country | |
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61249137 | Oct 2009 | US |