Mounting and closure structure for a bag, such as a vacuum cleaner bag

Information

  • Patent Grant
  • 6379408
  • Patent Number
    6,379,408
  • Date Filed
    Wednesday, February 2, 2000
    25 years ago
  • Date Issued
    Tuesday, April 30, 2002
    22 years ago
Abstract
A sealable debris bag includes a bag body having an opening, and a plate member attached to the bag body proximate the opening. First and second portions of the plate member are pivotable along a fold-line so that the first portion is engageable with the second portion to substantially seal the opening. A tab on one side of the fold-line engages a notch on the other side of the fold-line to secure the device. The fold-line can be formed in the plate member, to define the first and second portions where the portions are contiguous, or can be formed in the bag body where the portions are non-contiguous. The opening may be formed in a flexible lateral wall of the bag body, or alternately, in an end portion of the bag body. A complimentary alignment structure on plate member mates with an alignment structure on a vacuum to ensure proper alignment of the debris bag on the vacuum.
Description




TECHNICAL FIELD




The present invention relates to dirt containers, for example debris bags suitable for use with a vacuum cleaner.




BACKGROUND OF THE INVENTION




Vacuum cleaners are a pervasive and well-established appliance for commercial and residential floor care. A wide variety of vacuum cleaner configurations are available to suit the needs of a particular application or user, including upright vacuums, canister models, and hand-held models. A common element in almost all vacuum cleaner configurations is a vacuum cleaner bag.




A prior art vacuum cleaner bag


20


, such as the general types disclosed in U.S. Pat. No. 5,090,975 to Requejo et al., is shown in FIG.


1


. In this embodiment, the vacuum cleaner bag


20


includes a bag body


22


that has two enclosed ends


24


and an opening


26


that leads to an interior region (not shown) of the bag


20


. A mounting plate


28


, typically constructed of cardboard, has an aperture


30


therethrough and is attached to the bag body


22


such that the aperture


30


of the mounting plate


28


aligns with the opening


26


. A flexible sealing gasket


32


forms a seal between the mounting plate


28


and the bag body


22


, about the opening


26


.





FIG. 2

shows the vacuum cleaner bag


20


of

FIG. 1

partially installed in an upright vacuum cleaner


40


. The upright vacuum cleaner


40


includes a base unit


42


and a closeable bag housing or outer bag


44


attached to a handle


46


. The base unit


42


typically includes an electric motor for producing suction and for rotating one or more roller brushes that dislodge dirt and particulate from a floor surface. A dirty air duct


48


is coupled with the base unit


42


and projects into the outer bag


44


.




As depicted in

FIG. 2

, the vacuum cleaner bag


20


is installed in the vacuum cleaner


40


by opening the outer bag


44


and inserting the vacuum cleaner bag


20


into the outer bag


44


. The vacuum cleaner bag


20


is coupled to the dirty air duct


48


by inserting the duct


48


through the aperture


30


of the mounting plate


28


, and through the gasket


32


into the opening


26


. During operation of the vacuum cleaner


40


, dirt and particulate is drawn by suction into the base unit


42


and discharged through the dirty air duct


48


, and are deposited into the interior region of the bag. Eventually the bag becomes filled with the dirt and particulate. The filled vacuum cleaner bag


20


is removed from the duct


48


and from the outer bag


44


, and a fresh vacuum cleaner bag


20


is installed.




Although desirable and beneficial results are achievable using the vacuum cleaner bag


20


, some difficulties may be encountered. For example, allergens (e.g. pollen, fungi, etc.) and fine particulate (e.g dust, skin scale, etc.) can escape the bag and be exhausted out of the vacuum cleaner if the wrong size of bag is used, or if the bag is incorrectly aligned with the duct


48


. After the bag has been filled, the allergens and fine particulate may become airborne within the bag and may escape from the opening


26


during removal, transport and disposal of the bag in a waste receptacle.




Also, the bag must be carefully handled during removal from the outer bag


44


. Jostling of the bag during removal occasionally causes dirt and particulate to fall into the outer bag or onto the floor surface. As a result, additional labor must be expended to re-clean the floor surface or to clean the vacuum cleaner


40


.




Furthermore, the bag must be carefully handled to prevent spillage of the contents after it has been removed from the outer bag


44


. If the bag has been filled above the opening


26


, the bag outer bag must be positioned to ensure that the opening


26


always faces upward. Even when the bag is not filled above the opening


26


, the bag member


22


must be handled carefully so that the contents of the bag member


22


are not squeezed out of the opening


26


.




SUMMARY OF THE INVENTION




In one aspect, a sealable bag includes a bag body having an opening sized to receive a dirty air stream in a vacuum cleaner, and a plate member attached to the bag body proximate the opening. The plate member is composed of at least first and second portions that are pivotable with respect to one another along a fold-line so that the first portion is engagable with the second portion to substantially seal the opening in the bag body. The first and second portions are pivotable between a closed position, substantially sealing the opening in the bag body, and an open position substantially providing access to an interior of the bag body.




The fold-line can be formed in the bag body, such that the bag body forms a hinge between the first and second portions, where the first and second portions are distinct, non-contiguous members. Alternatively, the fold-line can be formed in the plate member such that a portion of the plate member forms a hinge between the first and second portions, where the first and second portions are contiguous. An aperture can extend through the plate member, sized to receive the dirty air stream and at least partially aligned with the opening. In one aspect the fold-line intersects the aperture so that the first and second portions are hingeably coupled by a pair of hinge members. In another aspect, the fold-line does not intersect the aperture so that the first and second portions are hingeably coupled by a single hinge member. The plate member includes a back surface facing the bag body, that can be scored at least partially through to define the fold-line.




A tab formed on one side of the fold-line is engagable in a slot or notch formed on the other side to secure the plate member in a sealed or closed position when folded along the fold-line.




In another aspect, the plate member includes a complimentary alignment structure, sized and positioned to mate with an alignment structure on the vacuum. The complimentary alignment structure can ensure that only the proper sized bag is mounted to the vacuum cleaner, and can further ensure that the bag is properly aligned with the vacuum cleaner's internal structure.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an isometric view of a vacuum cleaner bag embodiment in accordance with the prior art.





FIG. 2

is a side elevational view of the vacuum cleaner bag of

FIG. 1

, partially installed in an upright vacuum cleaner.





FIG. 3

is an isometric view of an embodiment of a sealable bag in accordance with the invention.





FIG. 4

is a partial sectional view of the sealing plate taken along the line


4





4


of FIG.


3


.





FIG. 5

is an isometric view of the sealable bag apparatus of

FIG. 3

in a partially closed position.





FIG. 6A

is an isometric view of the sealable bag apparatus of

FIG. 3

in a fully closed position.





FIG. 6B

is partial, enlarged view of a tab received in a notch to close the sealable bag apparatus of FIG.


6


.





FIG. 7

is a partial isometric view of an alternate embodiment of a sealable bag apparatus in accordance with the invention.





FIG. 8

is a partial isometric view of another alternate embodiment of a sealable bag apparatus in accordance with the invention.





FIG. 9

is an isometric view of a further alternate embodiment of a sealable bag apparatus in accordance with the invention.





FIG. 10

is an isometric view of the sealable bag apparatus of

FIG. 9

installed in an embodiment of a vacuum cleaner.





FIG. 11

is an isometric view of the sealable bag apparatus of

FIG. 9

in a sealed position and being partially removed from an embodiment of a vacuum cleaner.





FIG. 12

is an isometric view of yet a further alternative embodiment of a sealable bag apparatus in accordance with the invention.





FIG. 13

is a front plan view of the sealable bag apparatus of claim


11


.





FIG. 14

is a front isometric view of a vacuum cleaner structure including a dirty air duct for use with the sealable bag apparatus of

FIGS. 3-6

.





FIG. 15

is a left-side elevational view of the vacuum cleaner structure of FIG.


13


.





FIG. 16

is a front isometric view of a vacuum cleaner structure including a dirty air duct for use with the sealable bag apparatus of FIG.


7


.





FIG. 17

is a left-side elevational view of the vacuum cleaner structure of FIG.


15


.





FIG. 18

is a front isometric view of a vacuum cleaner structure including a dirty air duct for use with the sealable bag apparatus of FIG.


8


.





FIG. 19

is a left-side elevational view of the vacuum cleaner structure of FIG.


17


.











DETAILED DESCRIPTION OF THE INVENTION




In the following description, certain specific details are set forth in order to provide a thorough understanding of various embodiments of the invention. However, one skilled in the art will understand that the invention may be practiced without these details. In other instances, well-known structures associated with bags and vacuum cleaners have not been shown or described in detail to avoid unnecessarily obscuring descriptions of the embodiments of the invention.





FIG. 3

shows a sealable dirt container in the form of a sealable bag


120


. The sealable bag


120


includes a bag body


22


having two enclosed ends


24


, a flexible lateral wall


25


, and an opening


26


disposed in the flexible lateral wall


25


. The opening


26


leads to an interior region of the bag or enclosure and is sized to receive a dirty air stream in a vacuum cleaner. The bag body


22


can be constructed of any suitable materials, including cellulose (i.e. paper), synthetic or natural fiber materials. Known vacuum cleaner bag materials suitable for use with the present invention include the types disclosed, for example, in U.S. Pat. No. 4,589,894 to Gin, U.S. Pat. No. 4,917,942 to Winters, and U.S. Pat. No. 5,090,975 to Requejo et al., or the treated materials used to construct the CELOC® Hypo-Allergenic filter system bag available from the Oreck Corporation of New Orleans, La.




The sealable bag


120


includes a sealing member in the form of a sealing plate


128


. The sealing plate includes an aperture


130


, at least partially aligned with the opening


26


in the bag body


22


. In this illustrated embodiment, the sealing plate


128


is attached to the bag body


22


proximate the opening


26


with the aperture


130


concentrically disposed with respect to the opening


26


. The sealing plate also includes a flexible sealing gasket


132


, situated between the sealing plate


128


and the bag member


22


and disposed about the opening


26


. The plate


128


can be constructed of any suitable material, including cardboard, plastic, or metal.




The sealing plate


128


includes a tab


129


and a slot or notch


131


positioned across a fold-line


156


from the tab


129


. The tab


129


is formed by three slits in the sealing plate


128


, forming a generally U-shape. The tab


129


can be folded along a line extending across the upper portions of the arms of the “U” to extend out of the plane of the sealing plate


128


. The notch


131


is formed by one or more slits or openings in the sealing plate


128


. The notch


131


is sized and dimensioned to securely receive the tab


129


.




Additionally, the sealing plate


128


includes a complimentary alignment structure in the form of a chamfered corner


153


. The chamfered corner


153


is sized and positioned with respect to the aperture


130


, to mate with an alignment structure


155


on a bag mounting plate


169


of the vacuum cleaner, proximate a dirty air duct


48


(FIGS.


14


and


15


). By employing various shapes, positions and sizes with different style vacuums and bags, the alignment structures can ensure that the operator installs only properly sized bags on the vacuum cleaner. The mating of the alignment structure can also ensure that the operator properly aligns the bags prior to operating the vacuum cleaner. A variety of other alignment structures are disclosed throughout this detailed description. For example, the notch


131


can form a complimentary alignment structure, in addition to, or in replacement of the chamfered corner


153


where suitable alignment structure (not shown) is provided on the bag mounting plate


169


.





FIG. 4

is a partial sectional view of the sealing plate


128


viewed along the line of


4





4


of FIG.


3


. The sealing plate


128


has a front surface


134


facing away from the bag body


22


and a back surface


136


facing toward the bag body


22


. An adhesive attaches the gasket


132


to the back surface


136


of the plate


128


. A cut (or score)


138


extends partially through the back surface


136


of the plate


128


, dividing the sealing plate


128


into first and second portions


150


,


152


, respectively.




The first and second portions


150


,


152


are joined together by a pair of hinge segments


154


that are foldable along the fold-line


156


(shown in FIG.


3


). The fold-line


156


divides the front surface


134


into a first surface


162


(associated with the first portion


150


) and a second surface


164


(associated with the second portion


152


). The tab


129


and the notch


131


are on opposite sides of the fold-line


156


.




Although the sealing plate


128


is depicted in

FIG. 3

as being an approximately square plate, alternate shapes may be used, including for example rectangular plates, circular or annular plates, or any other shape. Similarly, the aperture


130


need not be circular, but may be any shape, including square, rectangular, or oval.




In use, the sealable bag


120


is installed in a vacuum cleaner by slideably engaging the aperture


130


of the plate


128


onto the dirty air duct


48


of the vacuum cleaner


40


(shown in FIG.


2


). The duct


48


projects through the aperture


130


and the gasket


132


, and into the opening


26


. If the chamfered corner


153


and the alignment structure


155


on the bag mounting plate


169


mate, the operator knows that the correct style and sized bag has been properly installed on the vacuum cleaner. During operation, dirt and particulate are drawn from a floor surface by the vacuum cleaner and are carried by an air stream through the duct


48


and into the sealable bag


120


. When the sealable bag


120


is filled, the sealing plate


128


is disconnected from the duct


48


for proper disposal by the operator.





FIG. 5

shows the sealable bag


120


in a partially closed position. To seal the sealable bag


120


, the plate


128


is folded along the fold-line


156


, pivoting the first portion


150


and the second portion


152


about the hinge segments


154


to move the first surface


162


toward the second surface


164


. The bag member


22


remains connected to the back surface


136


of the sealing plate


128


as the first and second portions


150


,


152


are folded.





FIG. 6A

shows the sealable bag


120


in a fully closed position. Folding the first and second portions


150


,


152


about the fold-line


156


brings the first surface


162


into contact with the second surface


164


in the fully closed position. In this embodiment, the bag body


22


may become slightly distorted as the sealing plate


128


is folded about the fold-line


156


into the closed position. In the closed position, the tab


129


engages the notch


131


to secure and retain the sealing plate


128


in the closed position, as best seen in FIG.


6


B. The wall of the bag body


22


surrounding the sealable aperture should be sufficiently flexible to permit the sealing mechanism to operate without rupturing the wall of the bag body


22


.




Although the sealable bag apparatus


120


is shown and described above as being used in an upright vacuum cleaner, the illustrated embodiment, with or without minor modification, can work with different vacuum cleaner configurations. For example, the sealable bag apparatus


120


can operate with canister vacuum cleaners, wet-dry vacuum cleaners, hand-held vacuum cleaners, or other types of vacuum cleaners that employ a vacuum cleaner bag.




The sealable bag


120


advantageously enables the operator to seal the opening


26


of the bag after the bag has been filled with dirt, particulate, debris, etc., reducing the discharge of allergens and fine particulate that may become airborne within the bag and escape out of the opening


26


. The operator's potential exposure to such allergens and fine particulate during the bag change procedure is thus reduced. Similarly, in industrial or manufacturing environments, the sealable bag


120


may advantageously reduce the presence of undesirable fine particulate.




Furthermore, the sealable bag


120


prevents the contents of the bag


22


from being spilled during handling. Because the sealable bag


120


prevents spillage, the labor associated with cleanup of the spilled contents of the bag is eliminated. After sealing the opening


26


, the sealable bag


120


can be handled and transported confidently and without undue attention. In particular, the tab


129


and the notch


131


provide an easy to operate mechanism to seal the sealable bag


120


. A number of simple cuts in sealing plate


128


can quickly and inexpensively form the tab


129


and notch


131


during the manufacturing process. Thus the tab


129


and notch


131


provide a simple, and easy to use, securing mechanism at a low unit cost.





FIG. 7

shows an alternate embodiment of a sealable bag


220


in accordance with the invention. In general, this alternative embodiment and those described in the following paragraphs are similar to previously described embodiments, and common elements and acts are identified by reference numbers having the two least significant digits in common (e.g., the reference numbers


128


,


228


,


328


and


428


all refer to the sealing plate in respective embodiments). Only significant differences in construction or operation are described in detail.




As shown in

FIG. 7

, the sealable bag


220


includes a bag body


22


having an opening


26


. A sealing plate


228


having a rectangular aperture


230


is attached to the bag body


22


with the aperture


230


at. least partially aligned with the opening


26


. In this embodiment, however, the sealing plate


228


has a fold-line


256


that does not intersect the aperture


230


. A pair of slits


233


extending to the edge of the sealing plate


228


and a hinge-line


235


across the slits


233


form the tab


229


. The size and position of the notch


231


with respect to the aperture


230


, as well as, the unique shape and size of the aperture


230


, can serve as the complimentary alignment structure where the bag mounting plate


269


of the vacuum includes suitable alignment structure, such as projection


257


for mating therewith (FIGS.


16


and


17


).




The fold-line


256


divides the sealing plate


228


into first portion and second portions


250


,


252


, pivotally coupled by a single hinge segment


254


. The first portion


250


includes a first surface


262


and the second portion includes a second surface


264


. The second portion


252


is pivotable about the hinge segment


254


so that the second surface


254


is engagable with the first surface


262


in the closed position. In

FIG. 7

, the second portion


252


is shown in a partially closed position with respect to the first portion


250


. Only the first portion


250


of the sealing plate


228


is attached to the bag body


22


.




In operation, the sealable bag


220


may be filled with dirt and particulate. When the user is ready to seal the bag body


22


, the second portion


252


of the sealing plate


228


is rotated about the fold-line


256


until the second surface


264


is brought into contact with the first surface


262


. The bag body


22


remains attached to the first portion


250


of the sealing plate


228


. The tab


129


engages the notch


131


to secure and retain the second portion


252


in the closed position. Additionally, glue, adhesive strips, mechanical clips, interlocking fabric strips (i.e. VELCRO®), or other attachment devices may also be used to securely hold the second surface


264


in contact with the first surface


262


. Thus, the aperture


230


is sealed by the second portion


252


, and the contents of the bag body


22


are prevented from spilling or escaping out of the opening


26


and into the surrounding environment.




Positioning the fold-line


256


so as to not intersect the aperture


230


, permits the second portion


252


to move freely of the bag body


22


. Since the second portion


252


is not attached to the bag body


22


, the second surface


264


can be brought into contact with the first surface


262


to seal the opening


26


without bending, folding, or distorting the bag body


22


. Since the bag body


22


is not distorted when the second portion


252


is folded into the closed position, dirt and particulate are not squeezed out of the opening


26


, providing a significant advantage to the operator.




Alternately, the second portion


252


of the sealing plate


228


may be sized to only partially cover the aperture


230


, and a third portion (not shown) may be hingeably attached to the first portion


250


and sized to cover the remainder of the aperture


230


. In this way, one or more additional portions may be utilized to cover and seal the aperture


230


, and thus, seal the opening


26


of the bag body


22


.





FIG. 8

shows another alternate embodiment of a sealable bag


320


in accordance with the invention. In this embodiment, the sealable bag


320


includes a bag body


22


having an opening


26


, a first semi-annular sealing plate


321


having a first surface


362


, and a second semi-annular sealing plate


323


having a second surface


364


, not contiguous with the first semi-annular sealing plate


321


. The first and second sealing plates


321


,


323


are attached to the bag body


22


proximate the opening


26


. The first and second sealing plates


321


,


323


each have contoured edges


325


,


327


, respectively, the first and second contoured edges


325


,


327


cooperating to substantially surround the opening


26


. A fold-line


356


in the bag body


22


divides the first and second sealing plates


321


,


323


. The first and second sealing plates


321


,


323


are closely spaced along the fold-line


356


.




A number of apertures


361


in the first sealing plate


321


define the complimentary alignment structure. The apertures


361


are asymmetrically aligned, forming a generally L-shape for receiving a set of pins


363


located proximate the duct


48


on the bag mounting plate


369


(FIGS.


18


and


19


). The notch


331


is formed at the edge of the first sealing plate


321


, while the tab


329


is formed at the edge of the second sealing plate


323


.




When the operator desires to seal the opening


26


of the bag body


22


, the first and second sealing plates


321


,


323


are rotated about the fold-line


356


, bringing the first surface


362


into contact with the second surface


364


. As described above, the first and second surfaces


362


,


364


may be secured together by engaging the tab


129


with the notch


131


. Since the bag body


22


remains attached to the first and second sealing plates


321


,


323


, the opening


26


is sealed and the contents of the bag body


22


cannot escape. Thus, the above-described advantages are achievable using an apparatus having separate first and second sealing plates


321


,


323


.




Alternately, the first and second sealing plates


321


,


323


of the sealable bag


320


might initially be joined into a single plate member, similar to the sealing plate


128


shown in

FIGS. 3-6

. When the user desires to seal the bag body


22


, the single plate member could be separated (e.g., tearing, pulling, ripping or cutting) into the first and second sealing plates


321


,


323


and closed as described above.





FIG. 9

shows yet another alternate embodiment of a sealable bag


420


, having a bag member


422


with a closed lower end


424


and an opening


426


disposed in an upper end portion


425


of the bag member


422


. A plurality of bendable, openable flaps


427


project into and partially obstruct the opening


426


. A sealing plate


428


having an approximately elliptical aperture


430


is attached to the bag member


422


with the aperture


430


concentrically aligned with the opening


426


.




The structure of the sealing plate


428


is similar to the structure of the previously described sealing plate embodiment


128


shown in

FIGS. 3 and 4

except that the gasket


132


is omitted. In brief, the sealing plate


428


has a front surface


434


facing away from the bag body


422


and a back surface


436


facing toward the bag body


422


. A cut (or score)


438


is disposed within the back surface


436


and extends only partially through the sealing plate


428


, dividing the sealing plate


428


into a first portion


450


and a second portion


452


.




The first portion


450


and the second portion


452


are joined together by a pair of hinge segments


454


that are pivotable along a fold-line


456


. The fold-line


456


divides the front surface


434


into a first surface


462


and a second surface


464


, separating the tab


429


and the notch


431


. A pair of opposed slots


465


form the complimentary alignment structure. The slots


465


are preferably not symmetrical spaced with respect to the fold-line


456


. For example, different sized bags can space the slots


465


at different distances from the fold-line


465


to prevent mounting an incorrect bag on the vacuum.




When a user desires to seal the sealable bag


420


, the front surfaces


434


of the first and second portions


450


,


452


of the sealing plate


428


are drawn together and the tab


429


engages the notch


431


to secure the first and second surfaces


462


,


464


into a closed position.





FIG. 10

shows the sealable bag


420


installed on a bag mounting plate


469


of a vacuum. The slots


465


receive projections


467


to ensure that the sealing plate


428


is correctly aligned with the bag mounting plate


469


of the vacuum. Where various alignment structures are used on different styles of vacuum cleaner, the complimentary fit of the projections and the slots can ensure that only a correctly sized bag is mounted.





FIG. 11

shows the sealable bag


420


partially uninstalled in an openable housing or shell member


444


of a vacuum cleaner


440


, where the bag mounting plate


469


has been omitted for clarity of the illustration. In this embodiment, dirt and particulate enter the shell member


444


through a dirty air port


445


disposed within an openable top


447


of the shell member


444


, and are deposited into the bag body


422


through the aperture


430


and opening


426


. In a fully installed position within the shell member


444


, the sealing plate


428


of the sealable bag


420


rests upon a circumferential support lip (not shown) or any other suitable support structure on the interior of the shell member


444


. Thus, the sealing plate


428


also serves to mount and support the sealable bag


420


within the shell member


444


during use of the vacuum cleaner.




In

FIG. 11

, the sealing plate


428


is shown in the closed position. Because the bag body


422


remains connected to the back surface


436


of the sealing plate


428


as the tab


429


engages the notch


431


, the opening


426


of the bag body


422


is sealed. Thus, the user's exposure to allergens and fine particulate during removal, transport, and disposal of the sealable bag apparatus


420


is reduced. Furthermore, as shown in

FIG. 11

, the sealing plate


428


of the sealable bag


420


not only seals the opening


426


in the closed position, it also serves as a convenient handle for lifting and removing the filled bag body


422


from the shell member


444


.





FIGS. 12 and 13

show another alternative embodiment, where the back surfaces


536


of the first and second portions


550


,


552


of the sealing plate


528


are drawn together, as best shown in FIG.


12


. This is in contrast to the prior embodiments, where the front surfaces


536


were drawn together. The tabs


529


engage respective notches


531


formed in edges of the sealing plate


528


that are substantially perpendicular to the fold-line


556


, as shown in FIG.


12


.




The detailed descriptions of the above embodiments are not exhaustive descriptions of all embodiments contemplated by the inventors to be within the scope of the invention. Indeed, persons skilled in the art will recognize that certain elements of the above-described embodiments may variously be combined or eliminated to create further embodiments, and such further embodiments fall within the scope and teachings of the invention. It will also be apparent to those of ordinary skill in the art that the above-described embodiments may be combined in whole or in part with prior art methods to create additional embodiments within the scope and teachings of the invention.




The sealing plate does not necessarily require a cut or score to divide the plate into a first and second portions. A fold, crease or narrowing of the plate can adequately form the fold-line that divides the plates.




The front surface


134


of the sealing plate


128


may additionally be coated with an adhesive layer


158


, as taught in commonly assigned U.S. Ser. No. 09/287,704, filed Apr. 6, 1999, and entitled “Vacuum Cleaner Bag Closure” (Attorney Docket No. 720093.459), incorporated herein by reference. Also, a removable, non-stick sheet


160


, formed by a sheet having a non-stick coating on one surface, may be used to cover adhesive layer


158


and is shown in a partially removed position in FIG.


3


.




Thus, although specific embodiments of, and examples for, the invention are described herein for illustrative purposes, various equivalent modifications are possible within the scope of the invention, as those skilled in the relevant art will recognize. The teachings provided herein of the invention can be applied to other sealable dirt containers, and not just to the sealable bags for use with vacuum cleaners described above and shown in the figures. In general, in the following claims, the terms used should not be construed to limit the invention to the specific embodiments disclosed in the specification. Accordingly, the invention is not limited by the foregoing disclosure, but instead its scope is to be determined by the following claims.



Claims
  • 1. A vacuum cleaner debris collecting bag, comprising:a flexible porous wall forming an enclosure to trap a particulate and to pass air, the porous wall forming an opening sized to receive a flow of air containing a particulate; and a plate secured to the porous wall, the plate having an aperture at least partially aligned with the opening in the porous wall to permit the flow of air containing the particulate to enter the enclosure, a fold-line extending across the plate and intersecting the aperture, the plate having a tab and a notch opposed to the tab across the fold-line, the notch being sized to securingly receive the tab when the plate is folded along the fold-line, the plate further having a chamfered corner adapted to engage an alignment protrusion on a vacuum cleaner when the plate is properly engaged with the vacuum cleaner.
  • 2. The vacuum cleaner debris collecting bag of claim 1 wherein the plate has an outer surface and an inner surface opposed to the outer surface, the outer surface adjacent the porous wall, the inner surface having a first portion and a second portion separated by the fold-line, the first portion of the inner surface being adjacent the second portion of the inner surface in the closed position.
  • 3. The vacuum cleaner debris collecting bag of claim 1 wherein the plate has an outer surface and an inner surface opposed to the outer surface, the inner surface adjacent the porous wall, the inner surface having a first portion and a second portion separated by the fold-line, the first portion of the inner surface being adjacent the second portion of the inner surface in the closed position.
  • 4. The vacuum cleaner debris collecting bag of claim 1, further comprising:a elastomeric sealing gasket mounted about the aperture of the plate.
  • 5. The vacuum cleaner debris collecting bag of claim 1 wherein a pair of slits taper inward from an edge of the plate to form the tab.
  • 6. The vacuum cleaner debris collecting bag of claim 1 wherein a tapered cut-out at an edge of the plate forms the notch.
  • 7. A debris collecting bag, comprising:a flexible enclosure having an opening; a first sealing portion secured to the enclosure proximate the opening; and a second sealing portion opposed across a fold-line from the first sealing portion, the second sealing portion movable about the fold-line with respect to the first sealing portion between a closed position adjacent the first sealing portion at least partially covering the opening and an open position spaced from the closed position, where one of the first and second sealing portions have a tab and the other of the first and second sealing portions have a notch sized to securingly receive the tab in the closed position, the notch and the tab being on opposite sides of the fold-line from one another, at least one of the first and second sealing portions having a contoured alignment edge adapted to engage an alignment structure on a floor care apparatus when the debris collecting bag is properly engaged with the floor care apparatus.
  • 8. The debris collecting bag of claim 7 wherein the first and second sealing portions are each formed from a separate sheet of material and the fold-line is formed in the flexible enclosure between the sheets of material.
  • 9. The debris collecting bag of claim 7 wherein the first and second sealing portions are formed from a continuous sheet of material and the fold-line is formed in the sheet of material.
  • 10. The debris collecting bag of claim 7 wherein the first and second sealing portions are formed from a continuous sheet of material having an aperture therethrough aligned with the opening, and the fold-line is formed in the sheet of material spaced from the aperture.
  • 11. The debris collecting bag of claim 7 wherein the first and the second sealing portions are formed from a continuous sheet of material having an aperture therethrough aligned with the opening, and the fold-line is formed in the sheet of material intersecting the aperture.
  • 12. The debris collecting bag of claim 7 wherein the first and second sealing portion forms an aperture at least partially aligned with the opening to form a passage when the second sealing portion is in the open position.
  • 13. The debris collecting bag of claim 7 wherein the first and second sealing portions each form an aperture at least partially aligned with the opening to form a passage when the second sealing portion is in the open position.
  • 14. A debris collecting bag, comprising:a flexible enclosure of a porous material having an opening sized to receive a dirty air flow; and a stiff plate attached to the flexible enclosure, the stiff plate having an aperture at least partially aligned with the opening in the flexible enclosure, the stiff plate further having a fold-line extending there across to form a first portion having a tab and a second portion having a notch sized to engage the tab, the first and second portions movable with respect to one another between an open position in which the aperture provides a passage to the opening in the flexible enclosure and a closed position in which the aperture closes the passage to the opening, the plate having a contoured alignment edge adapted to engage an alignment structure on a floor care apparatus when the debris collecting bag is properly engaged with the floor care apparatus.
  • 15. The debris collecting bag of claim 14 wherein a first surface of the plate is adjacent the flexible enclosure and the first surface is folded back on itself when the plate is folded along the fold-line.
  • 16. The debris collecting bag of claim 14 wherein a first surface of the plate is adjacent the flexible enclosure and a second surface of the plate is folded back on itself when the plate is folded along the fold-line.
  • 17. A sealing member for a debris bag, comprising:a plate having an aperture formed therethrough and a fold-line extending across the plate, a tab formed on one side of the fold-line line and a notch sized and dimensioned for securingly receiving the tab formed opposite the tab on another side of the fold-line, the plate having a contoured alignment edge adapted to engage an alignment structure on a floor care apparatus when the debris bag is properly engaged with the floor care apparatus.
  • 18. The sealing member of claim 17 wherein the fold-line intersects the aperture.
  • 19. The sealing member of claim 17, further comprising:an elastomeric sealing gasket mounted about at least a portion of the aperture of the plate and extending radially inwardly therefrom.
  • 20. The sealing member of claim 17 wherein a pair of slits extending inward toward the aperture from an edge of the plate form the tab.
  • 21. The sealing member of claim 17 wherein a pair of slits extending inward toward the aperture from an edge of the plate form the tab, the tab being tapered.
  • 22. The sealing member of claim 17 wherein a single slit forms the notch.
  • 23. The sealing member of claim 17 wherein the plate is formed of cardboard.
  • 24. The sealing member of claim 17 wherein a crease in at least one surface of the plate forms the fold-line.
  • 25. The sealing member of claim 17 wherein a score in at least one surface of the plate forms the fold-line.
  • 26. The sealing member of claim 17 wherein a series of perforations in at least one surface of the plate forms the fold-line.
  • 27. The sealing member of claim 17 wherein the tab is diametrically opposed from the notch across the aperture.
  • 28. The sealing member of claim 17 wherein the tab and the notch are on an edge of the plate that is substantially perpendicular to the fold-line.
  • 29. A debris bag for use in a vacuum cleaner having an air duct and an alignment structure proximate the air duct, the debris bag comprising:a bag body having an opening sized to receive a flow of dirty air from the air duct; and a sealing plate having an aperture at least partially aligned with the opening in the bag body and sized to receive the air duct, the sealing plate having a fold-line extending thereacross, a tab formed on one side of the fold-line line, and a notch sized and adapted for securingly receiving the tab formed opposite the tab on another side of the fold-line when the sealing plate is folded about the fold-line, the sealing plate further having a complimentary alignment structure positioned with respect to the aperture and shaped to fit the alignment structure of the vacuum.
  • 30. The debris bag of claim 29 wherein the complimentary alignment structure of the sealing plate comprises at least one slot dimensioned to closely receive the alignment structure of the vacuum cleaner.
  • 31. The debris bag of claim 29 wherein the complimentary alignment structure of the sealing plate comprises a pair of slots asymmetrically arranged with respect to the aperture and dimensioned to closely receive the alignment structure of the vacuum cleaner.
  • 32. The debris bag of claim 29 wherein the alignment structure of the vacuum comprises at least one projection and the complimentary alignment structure of the sealing plate comprises at least one slot dimensioned to closely receive the alignment structure of the vacuum cleaner.
  • 33. The debris bag of claim 29 wherein the alignment structure of the vacuum comprises at least one projection and the complimentary alignment structure of the sealing plate comprises two slots asymmetrically arranged with respect to the exhaust duct and dimensioned to closely receive the alignment structure of the vacuum cleaner.
  • 34. The debris bag of claim 29 wherein the complimentary alignment structure of the sealing plate comprises at least one aperture positioned and dimensioned to closely receive the alignment structure of the vacuum cleaner.
  • 35. The debris bag of claim 29 wherein the alignment structure of the vacuum comprises at least one pin and the complimentary alignment structure of the sealing plate comprises at least one aperture dimensioned to closely receive the alignment structure of the vacuum cleaner.
  • 36. The debris bag of claim 29 wherein the complimentary alignment structure of the sealing plate is shaped to receive the alignment structure of the vacuum cleaner.
  • 37. The debris bag of claim 29 wherein the complimentary alignment structure of the sealing plate is shaped to be received by the alignment structure of the vacuum cleaner.
  • 38. A method of forming a debris collecting bag, comprising:forming an aperture in a plate; forming a contoured alignment edge in the plate wherein the alignment edge is adapted to engage with an alignment structure of a floor care apparatus when the debris collecting bag is properly engaged with the floor care apparatus; forming a tab on the plate; forming a notch sized and dimensioned to receive the tab on the plate; forming a fold-line extending across the plate, the fold-line separating the tab from the notch; and securing the plate to a flexible enclosure, the aperture of the plate at least partially aligning with an opening in the flexible enclosure.
  • 39. The method of claim 38, further comprising:securing an elastomeric sealing gasket about at least a portion of the aperture of the plate and extending radially inwardly therefrom.
  • 40. The method of claim 38 wherein forming a fold-line includes scoring the plate on an outer surface opposite from the flexible enclosure so that an inner surface adjacent the flexible enclosure is foldable inwardly toward itself to seal the flexible enclosure.
  • 41. The debris collecting bag of claim 7 wherein the contoured alignment edge comprises a chamfered corner.
  • 42. The debris collecting bag of claim 7 wherein the contoured alignment edge comprises an elongated slot and the alignment structure comprises an elongated projection engageable within the elongated slot.
  • 43. The debris collecting bag of claim 14 wherein the contoured alignment edge comprises a chamfered corner.
  • 44. The debris collecting bag of claim 14 wherein the contoured alignment edge comprises an elongated slot and the alignment structure comprises an elongated projection engageable within the elongated slot.
  • 45. The debris collecting bag of claim 17 wherein a first surface of the plate is adjacent the flexible enclosure and the first surface is folded back on itself when the plate is folded along the fold-line.
  • 46. The debris collecting bag of claim 17 wherein the contoured alignment edge comprises a chamfered corner.
  • 47. The debris collecting bag of claim 17 wherein the contoured alignment edge comprises an elongated slot and the alignment structure comprises an elongated projection engageable within the elongated slot.
  • 48. The debris collecting bag of claim 29 wherein the complimentary alignment structure comprises a chamfered corner.
  • 49. The method of claim 38 wherein forming a contoured alignment edge in the plate comprises forming a chamfered corner.
  • 50. The method of claim 38 wherein forming a contoured alignment edge in the plate comprises forming an elongated slot adapted to engage with an elongated projection of a floor care apparatus.
CROSS-REFERENCE TO RELATED APPLICATION

This application is a continuation-in-part of U.S. patent application No. 09/287,704, filed on Apr. 6, 1999, now abandoned.

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Continuation in Parts (1)
Number Date Country
Parent 09/287704 Apr 1999 US
Child 09/496565 US