The present invention relates to hinges and supports for mounting a shelf to a structure and more particularly to such apparatus for supporting light shelves.
Light shelves are known for redirecting and controlling sunlight that enters a building. Variations on the apparatus and methods for mounting such shelves are desireable.
The disclosed subject matter relates to a cantilever mounting for connecting a member to a structure, which includes a receiver attachable to the structure, the receiver having a recess and an abutment surface spaced therefrom. An inserter is capable of being attached to the member. The inserter has an insertion leg and an abutment support spaced therefrom, the insertion leg is insertable into the recess of the receiver, the abutment support being capable of resting upon the abutment surface when the insertion leg is in the recess. The weight of the member attached to the inserter pulls the abutment support into engagement with the abutment surface and pushes the insertion leg into engagement with the recess, holding the member at a given orientation relative to the structure.
In accordance with another aspect of the disclosure, the member is a light shelf.
In accordance with another aspect of the disclosure, the light shelf has a base, a panel contacting the base and a frame extending from a first end of the base around the panel to a second end of the base, capturing the panel between the base and the frame.
In accordance with another aspect of the disclosure, the inserter is a first inserter and further including a second inserter to yield a pair of inserters, wherein each inserter of the pair has an attachment leg which projects into the base, the attachment leg of the first inserter projecting into the base at a first end there of and the attachment leg of the second inserter projecting into the base at a second end there of, for attachment there to, each inserter having an extension portion that extends into a corresponding end of the frame for attachment thereto, the pair of inserters connecting the frame to the base, the frame and the base having a groove dimensioned to receive and hold the panel therein.
In accordance with another aspect of the disclosure, the inserter has a bending strength limited to be less than an attachment strength of the receiver to the structure.
In accordance with another aspect of the disclosure, the bending strength is limited by an aperture in the inserter, which reduces the cross-sectional area of the inserter.
In accordance with another aspect of the disclosure, the aperture extends through the inserter proximate the conjunction of the extension and the abutment support in a direction perpendicular to a surface of the abutment support of the inserter that contacts the abutment surface of the receiver when the inserter and receiver are holding the member at a given orientation relative to the structure.
In accordance with another aspect of the disclosure, the aperture extends through the inserter proximate the conjunction of the extension and the abutment support in a direction parallel to a surface of the abutment support of the inserter that contacts the abutment surface of the receiver when the inserter and receiver are holding the member at a given orientation relative to the structure.
In accordance with another aspect of the disclosure, the bending strength is limited by a slot in the inserter, which reduces the cross-sectional area of the inserter proximate the conjunction of the extension and the abutment support.
In accordance with another aspect of the disclosure, the receiver is bilaterally symmetric allowing the receiver to be used in conjunction with an inserter installed on either the left side or the right side of a member.
In accordance with another aspect of the disclosure, the receiver has a mitered side face which extends from the structure at an angle other than 90 degrees.
In accordance with another aspect of the disclosure, a pair of receivers with mitered side faces abut together in a corner to allow the installation of pair of adjacent members in a corner of the structure.
In accordance with another aspect of the disclosure, the mounting includes a pair of receivers and a pair of inserters, the pair of receivers attachable to a structure with a spacing there between, a first of the pair of inserters attachable to one side of the member and a second of the pair of inserters attachable to another side of the member, the spacing of the pair of receivers matching the width of the member to allow the insertion leg of the first and second inserters to engage the recess of the first and second receivers, respectively, to hold the member at the given orientation relative to the structure.
In accordance with another aspect of the disclosure, the abutment surface extends from the structure when attached thereto at an angle other than 90 degrees.
In accordance with another aspect of the disclosure, the structure is not plumb and the angle of the abutment surface compensates for the out-of-plumb condition of the structure to hold the member perpendicular to plumb.
In accordance with another aspect of the disclosure, the angle of the abutment surface is selected to provide a selected orientation of the member relative to plumb.
In accordance with another aspect of the disclosure, an adjustment screw is threaded into an aperture extending through at least one of the abutment support and the receiver, an end of the adjustment screw extending to a selected degree from at least one of the surface of the abutment support and the abutment surface and pressing against at least one of the abutment surface and the abutment support to adjust the orientation of the member.
In accordance with another aspect of the disclosure, the receiver has an upper bracket and a lower bracket extending from an upright portion, the upper and lower brackets being spaced from each other to define a slot there between, the upper bracket having a depending block spaced from the upright portion by the recess, the lower bracket having a floor extending from the upright portion to a lip proximate the abutment surface, the space between the lip and the upper bracket defining a threshold opening through which the insertion leg may enter the slot.
In accordance with another aspect of the disclosure, the mounting includes a pair of receivers and a pair of inserters, a first of the pair of receivers attachable to a structure at a spacing relative to a second of the pair of receivers, a first of the pair of inserters attachable to one side of the member and a second of the pair of inserters attachable to another side of the member, the spacing of the first and second receivers approximating the width of the member to allow the insertion leg of the first and second inserters to engage the recess of the first and second receivers, respectively, to hold the member at the given orientation relative to the structure, wherein the member is a light shelf with a base, a panel contacting the base and a frame extending from a first end of the base around the panel to a second end of the base, capturing the panel between the base and the frame, wherein each inserter of the pair has an attachment leg which projects into the base on the first end and the second end, respectively, for attachment there to and an extension that extends into a corresponding end of the frame for attachment thereto, the inserters intermediating between the frame and the base, the frame and the base having a groove dimensioned to receive and hold the panel therein when the base and the frame are connected to the pair of inserters.
In accordance with another aspect of the disclosure, a method for removably mounting a member to a structure using a cantilever mounting having a pair of spaced receivers attached to the structure, each of the receivers having a recess and an abutment surface spaced there from, and a pair of inserters attached to opposite sides of the member, each of the inserters having an insertion leg and an abutment support spaced there from, wherein each receiver has an upper bracket and a lower bracket extending from an upright portion, the upper and lower brackets being spaced from each other to define a slot there between, the upper bracket having a recess proximate the conjunction of the upright portion and the upper bracket, includes the steps of:
(A) positioning the member and the pair of inserters relative to the pair of receivers;
(B) inserting the insertion leg of each of the pair of inserters into the slot of a corresponding one of the pair of receivers;
(C) raising the member such that the abutment support of the inserter is above the abutment surface of the receiver;
(D) sliding the insertion leg toward the upright portion;
(E) lowering the member to allow the abutment support to contact the abutment surface and pivot the insertion leg up into the recess to hold the member at a given orientation relative to the structure.
In accordance with another aspect of the disclosure, the member is removed from the mounting by
(F) lifting the member to pivot the insertion leg down out of the recess and lifting the abutment support of the inserter out of contact with the abutment surface of the receiver;
(G) sliding the insertion leg away from the upright portion; and
(H) removing the insertion leg of each of the pair of inserters from the slot of a corresponding one of the pair of receivers.
For a more complete understanding of the present invention, reference is made to the following detailed description of exemplary embodiments considered in conjunction with the accompanying drawings.
a-f are sequential, diagrammatic views of the cooperation of elements of the apparatus of
a is a perspective, partially phantom view of a inserter in accordance with an alternative embodiment of the present disclosure.
b is a top view of the inserter of
a is a perspective, partially phantom view of a inserter in accordance with an alternative embodiment of the present disclosure.
b is a top view of the inserter of
a is a perspective, partially phantom view of a inserter in accordance with an alternative embodiment of the present disclosure.
b is a top view of the inserter of
c is a side view of the inserter of
a shows a receiver 26 fastened to a structural member 12b juxtaposed next to an inserter 28. The inserter 28 has an insertion leg 40 and an abutment leg 46. A frame 18 is attached to the inserter 28 and depends downwardly therefrom for supporting a panel 16 (not depicted) of a shelf 14. The shelf 14 would typically be held by a person (installer) in their hands and lifted and moved through the sequence of movements shown in
b shows the insertion leg 40 as it is inserted into the threshold gap 78. In the embodiment shown, the insertion leg 40 has a rectangular cross-section, such that the insertion leg will only clear the threshold gap 78 if held in the orientation depicted, i.e., with the smaller dimension of the rectangular cross-section of the insertion leg 40 parallel to the threshold gap 78, i.e. extending across the gap 78. This dimensional relationship may be used to control the angle at which the insertion leg 40 may be passed into and out of the slot 38, e.g., to prevent inadvertent removal during assembly, adjustment and disassembly of the light shelf assembly 10 (and consequently the orientations of the shelf 14 that enable/disable these functions). In the embodiment shown in
As shown in
d and 4e show that the shelf 14 can be pivoted up on the insertion leg 40 within the slot 38 and slid back until the insertion leg 40 encounters back wall 64. As shown in
f shows that when the shelf 14 is then swung down to the horizontal position, the abutment leg 46 or the adjustment set screw 61 (see
Each of
It will be understood that the embodiments described herein are merely exemplary and that a person skilled in the art may make many variations and modifications without departing from the spirit and scope of the claimed subject matter. For example, while the disclosure has been expressed in terms of apparatus for supporting light shelves, the apparatus disclosed herein could be utilized to support other types of horizontal members, shelves and support surfaces, e.g., storage shelves. All such variations and modifications are intended to be included within the scope of the appended claims.