The present invention refers to a mounting arrangement for an oil pump and to an oil pump for a refrigeration compressor of the type which comprises, in the interior of a hermetic shell, a motor which carries a crankshaft having an upper end designed to drive the refrigerant gas pumping mechanism of the compressor, and a lower end carrying an oil pump immersed in a lubricant oil contained in an oil reservoir defined in the interior of the shell.
An important factor for the correct operation of most refrigeration compressors is the adequate lubrication of the components thereof which have a relative movement therebetween. The lubrication is obtained by pumping the lubricant oil provided in an oil reservoir defined in the interior of a generally hermetic shell of said compressors, in a lower portion of said shell. The oil is pumped until reaching the parts with relative movement of the compressor, wherefrom said oil returns, for example, by gravity, to the oil reservoir.
In some known constructions, the compressor comprises a generally vertical crankshaft carrying a lubricant oil pump, which conducts said oil to the compressor parts to be lubricated, using the rotation of said crankshaft. In these constructions, the oil is pumped from the oil reservoir by centrifugation and mechanical dragging.
In these constructions, the crankshaft presents a portion of its extension provided, externally (WO2005/047699) or internally (WO96/29516), with helical grooves which conduct the lubricant oil from the oil reservoir to the relatively moving parts of the compressor provided away from the oil reservoir.
In WO2005/047699, a tubular sleeve is provided around part of the crankshaft which presents the helical grooves, said tubular sleeve being attached to the compressor shell or to the stator.
WO96/29516 presents a solution in which the crankshaft has part of its extension defining a conduct inside which is mounted, with a radial gap, a pump body, said solution presenting one of the parts of inner wall of the tubular shaft and outer wall of the pump body provided with helical grooves.
There are known some prior art solutions for oil pumping in variable speed compressors. In these constructions (WO93/22557, U.S. Pat. No. 6,450,785, JP2005-337158), the crankshaft inferiorly carries a pump body provided with surface channels and internally disposed in a tubular sleeve, one of the parts defined by the pump body and the tubular sleeve being rotatively stationary in relation to the other part, so as to provide the dragging effect on the oil being drawn by centrifugal force, resulting from the rotation of the motor.
Solution WO93/22557 presents the pump body externally provided with helical grooves and affixed to the crankshaft so as to rotate therewith, the tubular sleeve being attached to the electric motor stator by a fixation rod, said tubular sleeve being mounted around the pump body with a radial gap.
Such solution allows friction wear to occur between the parts of pump body and tubular sleeve, as well as mechanical losses, as a result of the rigid fixation between said tubular sleeve and the stator and of practically inevitable misalignments between the pump body and the tubular sleeve.
Documents U.S. Pat. No. 6,450,785 and JP2005-337158 each presents a solution in which the pump body provided with helical grooves in its outer surface is inferiorly affixed to the electric motor stator through a fixation rod with a U-shaped profile, and the tubular sleeve is affixed to the crankshaft of the compressor so as to rotate therewith. Each of these solutions present a construction in which the fixation rod is rigidly affixed to the electric motor stator (or to a motor protector inferiorly affixed in said stator), allowing only a certain angular movement of the pump body around axes contained in the lower fixation plane of the pump body to the fixation rod, said plane being orthogonal to the crankshaft of the compressor. Thus, the fixation rod can be elastically deformed to allow the pump body to incline so as to accommodate itself in the interior of the tubular sleeve. However, as the pump body is not free to be displaced, in its entirety, in directions orthogonal to the crankshaft, as a function of the rigid fixation of the fixation rod to the motor, it is not capable of compensating for construction or mounting misalignments, in order to occupy a position in which its axis is concentric or parallel to the axis of the tubular sleeve.
Although reducing wear and friction losses, these known prior art solutions still lead to a certain efficiency loss, particularly considering the inevitable dimensional deviations during manufacture and assembly.
The Brazilian co-pending patent document PI0604908-7 (WO2008/052297) presents the pump body freely displaceable in the interior of the tubular sleeve, in radial directions orthogonal to the crankshaft and rotatively locked in relation to the rotor, the supporting means of said pump body being a rigid rod having the first portion loosely fitted in a radial housing provided in the lower end portion of the pump body, so as to support the latter. Thus, the dimensional deviations of both the pump body and the tubular sleeve are absorbed by said pump body freely moving through the gap between the lower radial housing of the pump body and the rigid rod.
While said prior art solution PI0604908-7 minimizes the effects of the dimensional deviations regarding wear and friction losses, it introduces the collateral effect of providing intermittent contacts between the components defined by the pump body and supporting rod. The contact between the surfaces, upon high rotation speeds of the mechanism, generates an undesirable noise in the operation of the compressor.
Besides the issues regarding the free displacement of the pump body inside the tubular sleeve, in radial directions orthogonal to the crankshaft, with a rotative locking in relation to the pump rotor, the prior art solutions for the oil pump of a refrigeration compressor present a deficient fixation of the pump part (pump body or tubular sleeve) to the crankshaft or rotor, when said pump part is made of a non-metallic material. In the known solutions having a tubular sleeve or a pump body (EP0728946) in a material different from that of the crankshaft or rotor, particularly a non-metallic material, such as plastic, there occurs with time a degradation in the quality of the fixation obtained, since the operational conditions of the compressor, such as heating, affect the degree of interference between the parts affixed to each other. In case the tubular sleeve or the pump body is made of plastic, this material will present deformation when submitted to heating upon operation of the compressor, causing loss of said interference and consequent loosening of the fixation initially obtained.
It is an object of the present invention to provide a mounting arrangement for an oil pump in a refrigeration compressor, which allows the pump body of said oil pump to be concentrically mounted inside the tubular sleeve of said oil pump, with freedom to move in radial directions orthogonal to the crankshaft, with a rotative locking in relation to the pump rotor and without allowing generation of undesirable noises, upon operation of the compressor at high rotation speeds, by intermittent contacts between the pump body and the supporting or fixation rod.
Another object of the present invention is to provide an arrangement which comprises an oil pump such as cited above, presenting a non-metallic tubular sleeve which can be securely attached to any of the metallic parts of the compressor defined by the rotor and crankshaft.
It is a further object of the present invention to provide an arrangement such as cited above, which guarantees an adequate lubrication of the compressor parts with relative movement, even in low rotation speeds.
Another object of the present solution is to provide an arrangement such as cited above, whose construction minimizes the problems regarding wear and the increase in the energy consumption of the parts of said oil pump, due to loss of concentricity and friction between said parts, and which presents a low noise at high rotation speeds.
It is a further object of the present invention to provide an arrangement such as cited above, which allows a construction with high precision and easy to be mounted.
It is also another object of the present invention to provide an arrangement such as cited above, which presents a reduced cost and an easy construction.
These and other objects of the present invention are achieved by the provision of a mounting arrangement for an oil pump in a refrigeration compressor, which comprises a shell containing lubricant oil and carrying a cylinder block journalling a crankshaft; an electric motor having a stator affixed to the cylinder block and a rotor mounted around the crankshaft; and an oil pump coupled to the crankshaft and having: a tubular sleeve having an upper end portion affixed to one of the parts of crankshaft and rotor; and a pump body disposed in the interior of the tubular sleeve and having a lower portion carried by the assembly defined by the cylinder block and stator, so as to be freely displaced in the interior of the tubular sleeve in radial directions orthogonal to the rotation axis of the rotor and rotatively locked in relation to the rotor, said arrangement comprising a fixation rod having an upper portion articulated to one of the parts of cylinder block and stator, according to an articulation axis which is orthogonal and coplanar to the rotation axis of the rotor, and a lower portion angularly and freely displaced according to a direction orthogonal to said articulation axis and around which the lower portion of the pump body is axially retained and slidably mounted, according to a direction orthogonal and coplanar to the rotation axis of the rotor.
In a particular aspect of the arrangement of the present invention, the fixation rod is U-shaped, having a pair of side legs whose upper ends define the upper portion of the fixation rod and whose lower ends are connected by a base leg which defines the lower portion of the fixation rod.
In another particular aspect of the present invention, the upper end portion of the tubular sleeve is provided with a circumferential groove, inside which a tubular metallic connector is fitted and rotatively and axially retained to be then telescopically mounted and retained in one of the parts of rotor and crankshaft.
The invention will be described with reference to the enclosed drawings, given by way of example of embodiments of the invention and in which:
a schematically and partially represents a view such as that of
a represent, in a simplified form, a side view and a longitudinal sectional view of a first constructive form for the pump body illustrated in
a represent, in a simplified form, a side view and a longitudinal sectional view of a second constructive form for the pump body, illustrated in
a represent a plan view and a diametrical sectional view, respectively, of a metallic connector configured to provide the attachment of the non-metallic tubular sleeve of the oil pump to the central axial hole of the rotor illustrated in
The present invention will be described for a reciprocating hermetic compressor (for example of the type applied to a refrigeration system, such as a small sized or household refrigeration system) presenting a generally hermetic shell 1, housing a cylinder block 2 which defines a cylinder 3 within which actuates a reciprocating piston (not illustrated), in a lower portion of the shell 1 being defined an oil reservoir 4, wherefrom the oil that lubricates the movable parts of the compressor is pumped through an oil pump.
In the construction described herein, the refrigeration compressor is of the type driven by a crankshaft 10 which moves the piston, said crankshaft 10 being journalled in the cylinder block 2 and presenting, superiorly, an eccentric portion 11 and, inferiorly, a tubular end portion 12 in which, from a lower end 13, a vertical inner channel 14 is defined, for example with a cross-section in the form of a circular segment, which maintains fluid communication with a helical external oil channel 15 provided in the crankshaft 10 and which takes the oil pumped by an oil pump to the compressor parts to be lubricated.
The cylinder block 2 secures a stator 5 of an electric motor including a rotor 6 having a central axial hole 6a through which said rotor 6 is fitted and attached to the crankshaft 10, so as to rotate the latter upon operation of the motor.
The oil pump is also operatively affixed to one of the parts of crankshaft 10 and rotor 6, so as to rotate therewith, and presents a lower portion immersed in the lubricant oil contained in the oil reservoir 4, and an upper portion defining a natural extension of the lower portion of the crankshaft 10.
The oil pump comprises a tubular sleeve 20 which is mounted around a pump body 30, said tubular sleeve 20 having an upper tubular portion 21 affixed to one of the parts of crankshaft 10 and rotor 6, so as to be rotated by rotation of said rotor 6, directly upon movement thereof or by rotation of the crankshaft 10, and a lower portion 22 having a lower end 22a immersed in the lubricant oil.
The elongated tubular pump body 30 is disposed in the interior of the tubular sleeve 20, so that an outer surface of the pump body 30 maintains a certain radial gap in relation to an adjacent confronting inner surface of the tubular sleeve 20, said pump body 30 having a lower end portion 31 projecting beyond the lower end 22a of the tubular sleeve 20, so as to be affixed to the assembly defined by the cylinder block 2 and stator 5, more particularly to the latter.
According to a preferred way of carrying out the present invention, the pump body 30 has its lower end portion 31 comprising a closed lower wall 31a medianly and inferiorly incorporating a flange 31b (
For any of the solutions discussed herein, the pump body may be solid or internally hollow.
In the oil pump constructions illustrated in the drawings, the tubular sleeve 20 presents an inner face 23 which is provided, along at least part of its longitudinal extension, with at least one helical groove 24 upwardly extending from the lower end 22a and defining, with an adjacent confronting outer surface portion of the pump body 30, lubricant oil ascending channels C which conduct oil from the oil reservoir 4, which oil is pumped by the present oil pump, to the compressor parts with relative movement. The pump body 30 is mounted in the interior of the tubular sleeve 20, so as to move freely therewithin in radial directions orthogonal to the crankshaft 10, but said pump body 30 being rotatively fixed in relation to the rotor 6.
Since the helical groove 24 is provided in the inner face of the tubular sleeve 20 and not in the outer surface of the pump body 30, the oil pump presents an effect of centrifugal force and mechanical dragging superior to that of the prior art oil pump constructions.
In order not to alter the oil flow being upwardly dragged, the oil ascending channels C, defined by the helical grooves 24 produced in the inner face 23 of the tubular sleeve 20, can be dimensioned so that the thickness thereof varies proportionally to the thickness variation of at least one of the parts of tubular sleeve 20 and pump body 30.
The tubular sleeve 20 is coupled to at least one of the parts of crankshaft 10 and rotor 6, so as to be rotatively driven with the part that carries it upon rotation of the rotor 6, said movement being provoked by operation of the electric motor, whilst the pump body 30 remains rotatively fixed. The relative movement between the tubular sleeve 20 and the pump body 30 provokes an upward movement of oil from the oil reservoir 4, by mechanical dragging and centrifugal force.
A first aspect of the present invention relates to the mounting of the pump body 30 in the interior of the tubular sleeve 20, independently of how the latter is constructed, whether in metallic or non-metallic material and whether affixed to the rotor 6 or to the crankshaft 10.
According to said first aspect of the invention, the mounting arrangement of the pump body 30 comprises a fixation rod 40, having an upper portion 40a articulated to the assembly defined by the cylinder block 2 and stator 5, according to an articulation axis which is orthogonal and coplanar to the rotation axis of the rotor 6, and a lower portion 40b angularly and freely displaced according to a direction orthogonal to said articulation axis and around which the lower end portion 31 of the pump body 30 is axially retained and slidably mounted, according to a direction orthogonal and coplanar to the rotation axis of the rotor 6,.
In the illustrated constructive form, the fixation rod 40 presents a U shape with a pair of side legs 41, whose upper ends 41a define the upper portion 40a of the fixation rod 40 and whose lower ends 41b are connected through a base leg 42 which defines the lower portion 40b of the fixation rod 40.
Each side leg 41 of the fixation rod 40 has its respective upper end 41a incorporating an articulation shaft portion 41c, the two articulation shaft portions 41c of the illustrated fixation rod 40 being mounted in respective bearings carried by one of the parts of cylinder block 2 and stator 5, according to the articulation axis. In the illustrated construction, each articulation shaft portion 41c is defined by bending the fixation rod 40 at the region of the upper end portion 40a of the latter, in an angle close to 90° in relation to the side leg 41 from which extends a respective articulation shaft portion 41c, said bending being defined, for example, so that the articulation shaft portions 41c are spaced away from each other, but facing each other.
However, it should be understood that the fixation rod 40 defined herein may present other constructive forms, such as a C shape having only one upper end for articulation of the fixation rod to one of the parts of cylinder block 2 and stator 5. Besides, each upper end 41a of the side leg 41 may present a construction different from that illustrated, but which allows the fixation rod 40 to be articulated to the articulation axis, in an orthogonal and coplanar manner in relation to the rotation axis of the rotor 6. Said articulation shaft portions 41c can be turned outwardly or further present a ball-joint shape, being incorporated, in a single piece, to the remainder of the fixation rod 40 or also affixed to the latter by appropriate means, such as welding, gluing, fitting, screwing, threading, etc.
In a way of carrying out the present invention illustrated in the enclosed drawings, the stator 5 presents a lower end face 5a carrying a motor protector 7, in the form of a lower insulating cover, provided around the windings of the stator 5 turned to the oil reservoir 4, said motor protector 7 being provided with a pair of bearings, each defined by a cradle 7a formed in a flange portion 7b of the motor protector 7 and which rotatively supports a respective articulation shaft portion 41c.
In the illustrated construction, the two cradles 7a are aligned to each other and formed in a face of the motor protector 7 that is turned and adjacent to the lower end face 5a of the stator 5, so that said adjacent lower end face 5a defines an upper portion for each cradle 7a.
As indicated in
According to the present invention, the lower portion 31 of the pump body 30, defined by the flange 31b or lower end portion 33a, is provided with a through-hole 34 having its axis orthogonal and coplanar to the rotation axis of the rotor 6 and through which the lower portion 40b of the fixation rod 40 is slidably mounted. In the illustrated constructions, the fixation rod 40 has its base leg 42 mounted through the through-hole 34 with a reduced radial gap, so as to maintain the pump body 30 fixed in radial directions orthogonal to the fixation rod 40 and to allow the pump body 30 to have a determined freedom to slide along the base leg 42 of the fixation rod 40, in a direction orthogonal to that of articulation around the articulation axis.
According to the illustrations in the enclosed figures, the lower end portion 31 presents the through hole 34 provided with a gap which is only sufficient for allowing the mounting of the fixation rod 40.
According to the present invention, while a particular construction of fixation rod 40 has been described, it should be understood that said fixation rod may present any profile which guarantees the desired movement, so as to absorb errors of concentricity and assembly of the components. However, the fixation of said fixation rod to the part that carries it should be effected by fixation means which allow the fixation rod to rotate around an axis perpendicular to a plane containing the articulation portions and the crankshaft 10, said fixation means being, for example, handles, pins, etc. It should be understood that the mounting arrangement of the fixation rod 40 described herein is not limited to the provision of specific oil pump constructions, neither to particular aspects of rotor formation.
In the constructions illustrated in
In the constructions illustrated in
The mounting arrangement of the pump body 30 which constitutes a first aspect of the present invention does not depend on the constructive form of the rotor 6, on the material of the tubular sleeve 20 or on its fixation to the rotor or to the crankshaft 10.
The mounting of the pump body 30 in the interior of the tubular sleeve 20 is carried out so that an upper end portion 30a of said pump body 30 is maintained with a certain axial spacing in relation to the lower end 13 of the tubular end portion 12 of the crankshaft 10, said axial spacing being particularly defined in relation to an adjacent inner wall portion of the crankshaft 10. This axial spacing defines a first passage chamber 16 in the interior of the rotor 6 and to which is opened an upper end 24a of each helical groove 24 of each lubricant oil ascending channel C, allowing the fluid communication between the lubricant oil of the oil reservoir 4 and said first passage chamber 16. In some constructions, the first passage chamber 16 is also defined in the interior of the tubular sleeve 20, adjacent to the upper tubular portion 21 of the latter. In the illustrated constructions, the first passage chamber 16 maintains fluid communication with the vertical inner channel 14 of the crankshaft 10, conducting the lubricant oil to a second passage chamber 17 defined in the interior of the vertical inner channel 14, said second passage chamber 17 maintaining fluid communication with the external oil channel 15 of the crankshaft 10, conducting lubricant oil to the parts of the compressor to be lubricated.
In the oil pump constructions in which the tubular sleeve 20 is fixed in relation to the rotor, at least the tubular sleeve 20, which maintains permanent contact with one of the parts of crankshaft 10 (
However, it is also possible for the tubular sleeve 20 (and, for example, also the pump body 30) to be provided in a non-metallic material, such as plastic. The construction of the parts of the tubular sleeve 20 and/or of pump body 30 in plastic material facilitates the manufacture of these components. Moreover, the manufacture in plastic material also minimizes the transfer of heat from both the rotor 6 and crankshaft 10 to the oil being pumped, due to the low thermal conductivity of said material.
However, the fixation of the tubular sleeve 20, in plastic material, to any of the parts of crankshaft 10 or to the rotor 6 presents the drawbacks already cited. In another aspect of the present invention regarding the mounting of the tubular sleeve 20 constructed in a non-metallic material to the rotor 6 or crankshaft 10, the tubular sleeve 20 has its upper tubular portion 21 externally provided with a circumferential groove 25, inside which is fitted and rotatively and axially retained a tubular metallic connector 50, to be telescopically mounted and retained in one of the parts of rotor 6 and crankshaft 10. This other constructive aspect of the present invention is illustrated in the constructions of
The tubular metallic connector 50 is mounted and retained to the respective part of crankshaft 10 and rotor 6 by any appropriate means, such as by mechanical interference, gluing, etc.
The fitting of at least part of the tubular metallic connector 50 to the circumferential groove 25 guarantees the axial locking of said tubular metallic connector 50 to the tubular sleeve 20. The rotational locking between said parts can be achieved by any adequate means, such as by interference, gluing, etc.
According to a way of carrying out the present invention, the tubular metallic connector 50 incorporates retaining elements, such as inner radial projections 51 (or also key slots), provided so as to be embedded in the plastic material of the tubular sleeve 20, in order to provide the rotational locking between said parts.
The fitting and retention of the tubular metallic connector 50 to the circumferential groove 25 of the tubular sleeve 20 may occur by elastic deformation of at least one of the parts of tubular metallic connector 50 and tubular sleeve 20. In a way of carrying out such fitting, the tubular sleeve 20 in plastic material is molded so as to surround at least part of the tubular metallic connector 50, which thus remains securely attached to the upper portion of said tubular sleeve 20. In this construction, the tubular metallic connector 50 presents an annular cross-section without interruption. In another constructive possibility (not illustrated), the tubular metallic connector 50 presents body portions fixable to each other and to be affixed around the tubular sleeve 20 of the oil pump, in the region of the circumferential groove 25, in order to facilitate mounting said tubular metallic connector 50 to the tubular sleeve 20. In an embodiment of this construction, the tubular metallic connector 50 is split and elastically deformed so as to be fitted around the tubular sleeve 20 in the region of the circumferential groove 25 thereof. The tubular metallic connector 50, after fitted in said circumferential groove 25, is closed to present a continuous side surface.
In the illustrated construction in
In the illustrated construction in
For any of the constructive forms presented above, the tubular sleeve 20 and the pump body 30 can present a constant circular cross-section along the respective longitudinal extension (
In a complementary form, a pump body 30 of conical construction presents a conical profile having a larger diameter adjacent to its lower end portion 31 and a smaller diameter adjacent to an upper end portion 30a of the pump body 30, opposite to said lower end portion 31, the diameter variation of said pump body 30 being gradual and continuous, as it occurs with the variation of the inner diameter of the tubular sleeve 20. It should be noted that the present solution further allows a stepped variation in at least one of the parts of inner diameter of the tubular sleeve 20 and outer diameter of the pump body 30, without impairing the pumping efficiency of the present pump.
While the concept presented herein has been described mainly considering the oil pump construction as illustrated, it should be understood that this particular construction does not restrict the applicability or scope of the present invention. The intention is to protect the principle and not the specific application or constructive form.
It should be understood that for any of the possible options for constructing and mounting the tubular sleeve 20 to the rotor and/or to the crankshaft 10, as well as for the construction of the tubular metallic connector 50, the oil pump of the present invention presents its pump body affixed to one of the parts of cylinder block 2 and stator 3 by means of a fixation rod 40, as cited above and which, for example, presents the construction described and illustrated herein, which should not be considered as limitative of the concept disclosed herein.
This application claims priority as a continuation of U.S. application Ser. No. 12/998,280, filed on Jun. 7, 2011, and which in turn claims priority as a National Stage Application of Patent Cooperation Treaty Application No. PCT/BR2009/000335, filed on Oct. 7, 2009, which claimed priority as a Brazilian Application No. PI0804302-7 filed Oct. 7, 2008. All of these applications are incorporated by reference herein in their entireties.