Mounting arrangement for constant force spring balance

Information

  • Patent Grant
  • 6378169
  • Patent Number
    6,378,169
  • Date Filed
    Friday, April 7, 2000
    24 years ago
  • Date Issued
    Tuesday, April 30, 2002
    22 years ago
Abstract
A mount for one or more constant force curl springs uses a mounting block secured within a sash shoe channel to support the underside of a lowermost curl spring with a superposed curl spring mounted to counterrotate against an outer convolution of the lowermost spring. Uncoiled free ends of the curl springs pass downward on opposite sides of the mounting block and connect to opposite sides of a sash shoe arranged below the mounting block. This connection is made by laterally sliding the spring ends into slots molded in the sash shoe so that barbs struck and bent from the planes of the free ends of the springs are lodged in widened recesses of the slots to retain the spring ends against upward withdrawal from the spring slots.
Description




TECHNICAL FIELD




Hardware for counterbalancing of window sash




BACKGROUND




Curl springs formed of metallic tapes with a spring tendency to curl themselves into coils have a spring force that remains constant throughout their operating range, which makes them desirable for counterbalancing the constant force of gravity on a window sash mounted to move up and down within a window. An optimum way of arranging constant force curl springs is suggested in U.S. Pat. Nos. 5,353,548 and 5,463,793, and other arrangements of constant force curl springs are suggested in recent U.S. Pat. Nos. 2,262,990; 2,644,193; 3,992,751; 4,935,987; 4,953,258; 4,961,247; 5,232,208; and 5,661,927.




When sash shoes are desired with drop-in slots for receiving sash pins lowered into the shoes from above, as a removed sash is replaced in a window, curl springs counterbalancing the shoes must remain clear of a region directly above the shoes when they are locked in place in a shoe channel of a window jamb. This precludes shoe mounting of the curl springs as suggested in U.S. Pat. Nos. 5,353,548 and 5,463,793 and requires that curl springs be mounted in the shoe channels near the top of the window. Prior curl spring mounts that can accommodate sash shoes with drop-in pin slots are unnecessarily cumbersome and expensive. This invention aims at a low cost and effective mount for a plurality of constant force curl springs arranged in a shoe channel of a window jamb so as to provide the necessary clearance for a shoe having a drop-in pin slot.




SUMMARY OF THE INVENTION




Our invention meets these requirements by combining a simple and inexpensive mount for a plurality of curl springs with a low cost and effective way of connecting free spring ends with a sash shoe. A mounting block that can be secured in a shoe channel of a window jamp upholds two or three constant force curl springs loosely retained in the shoe channel. A lowermost curl spring rests on the block and has an uncoiled free end that extends downward past the mounting block to connect to a locking tilt shoe that supports a sash. A second curl spring is positioned in the shoe channel above the lowermost spring and has a free end extending downward past an opposite side of the mounting block to the sash shoe so that the two spring coils counterrotate against each other as the sash shoe moves up and down in the shoe channel. The single mounting block thus supports both springs in a way that avoids sliding contact between metal surfaces by simply counterrotating the spring coil peripheries against each other as the sash shoe moves up and down.




A third curl spring can be mounted above the second curl spring with the aid of a bearing block that separates the second and third springs so that a free end of the third spring can join the free end of the second spring in extending down past the mounting block to the sash shoe. The mounting block has at least one upward extension positioned to prevent any sliding metal contact between the outer periphery of the lowermost curl spring and the free end of the second spring passing downward alongside the lowermost curl spring.




Connections between the free spring ends and the sash shoe are made by striking barbs from the free spring ends so that the barbs lodge in widened recesses of slots molded into the sash shoe. The spring ends can be laterally inserted edgewise into the spring retaining slots of the sash shoe so that the barbs enter and interlock with recesses of the slots, and the spring ends are thereby held against vertical withdrawal from the shoe slots. Once the assembly is mounted in a shoe channel, walls of the channel retain the springs and the spring ends against any lateral withdrawal from the shoe slots.











DRAWINGS





FIG. 1

is a partially cutaway, fragmentary elevational view of a window jamb showing a shoe channel in which the inventive mount is arranged to support three curl springs connected to a sash shoe having a drop-in pin slot.





FIG. 2

is an isometric view of a preferred embodiment of a spring mount for use in the invention.





FIG. 3

is an isometric view of a preferred embodiment of a sash shoe having a drop-in pin slot and a preferred way of interconnecting with free ends of curl springs.





FIGS. 4 and 5

are fragmentary elevational side and face views of a preferred way of terminating the free end of a curl spring for connection with a sash shoe.





FIG. 6

is a cross-sectional view of a preferred embodiment of a spring separating bearing block used in the invention.











DETAILED DESCRIPTION




All the preferred components of the inventive mounting arrangement for constant force curl springs are shown in

FIG. 1

, where the illustrated components are arranged within a shoe channel


11


of a window jamb


10


. For simplicity of illustration,

FIG. 1

shows a single shoe channel


11


cut away from window jamb


10


, which often includes a pair of shoe channels. Channel walls


12


, which are also cut away to reveal the spring mount components, straddle a slot


13


that extends vertically of shoe channel


11


and allows a sash pin (not shown) to enter shoe channel


11


and engage sash shoe


20


. Shoe


20


moves vertically within channel


11


and has a drop-in sash pin slot


21


. Shoe


20


also preferably locks within channel


11


in a generally known way when a shoe supported sash is tilted. All the components of spring mount


10


are preferably made reversible so that any component can be used on either side of a window without requiring any right-handed or left-handed parts.




Curl springs


30


,


40


, and


50


are illustrated in

FIG. 1

as counterbalancing sash shoe


20


; but in some circumstances, only a single curl spring


30


may be necessary, or a pair of curl springs


30


and


40


may be adequate. This depends on the weight of a sash being supported and the spring force of the curl springs being used.




Whatever the number of curl springs being used, they are supported or upheld by a single mounting block


60


that is preferably molded of resin and secured within channel


11


by a fastener such as screw


61


. Mounting block


60


is shown in more detail in

FIG. 2

, which reveals a preferred concave cylindrical surface


62


disposed to engage an outer periphery of an outer convolution of coil spring


30


. A pair of guide walls


63


extend above cylindrical surface


62


to straddle convolutions of spring coil


30


and help retain spring coil


30


in an operating position.




Configurations other than concave and cylindrical can be substituted for mount surface


62


, the requirement being that mount


60


engages the underside of spring coil


30


to support or uphold spring


30


freely within channel


11


so that spring coil


30


can rotate against mounting block


60


as a free end


31


of spring


30


uncoils and recoils. Mounting element


60


is preferably molded of resin material to produce reasonably low friction as spring coil


30


rotates against surface


62


. Mounting block


60


is also preferably molded with an opening


64


configured to receive mounting screw


61


.




To avoid any sliding metal-to-metal contact between the outer convolution of spring coil


30


and free end regions


41


or


51


of spring coils


40


and


50


, mounting element


60


preferably has at least one thin, upwardly extending projection


65


, which is configured to extend upward alongside an outer convolution of lowermost spring coil


30


. Projection


65


then separates free end


41


of superposed spring coil


40


from the outer convolution of lowermost spring coil


30


as free end


41


moves up and down during vertical movement of sash shoe


20


. For ease of assembly, mounting block


60


preferably has a pair of upward projections


65


, either one of which is available to separate a free end of a superposed curl spring from the outer convolution of the lowermost curl spring regardless of the orientations of the respective springs or the orientation of mounting block


60


.




For purposes of this invention, the significant part of sash shoe


20


, as best shown in

FIG. 3

, is a pair of spring mounting slots


22


and


23


arranged on opposite sides of drop-in pin slot


21


. Spring end slots


22


and


23


are preferably open at one face side


26


of shoe


20


, and face side


26


preferably is a sash facing side of shoe


20


. This allows spring ends


31


,


41


, and


51


to be inserted laterally into the open sides of respective slots


23


and


22


from the face side


26


of shoe


20


. Slots


22


and


23


are preferably formed by molding shoe


20


of resin material so that slots


22


and


23


are wide enough to accommodate one or two of the spring ends


31


,


41


, and


51


. The location of spring coils


30


,


40


, and


50


within walls


12


of channel


11


not only retains coils


30


,


40


, and


50


within channel


11


, but also holds free ends


31


,


41


, and


51


within channel


11


. Once the free ends of the springs are lodged in slots


22


and


23


, and the assembly is mounted within channel


11


, spring ends


31


,


41


, and


51


cannot escape laterally from the open sides of slots


22


and


23


.




To retain the spring ends against vertical withdrawal from slots


22


and


23


, each spring end region has a struck-out barb


32


, as illustrated in

FIGS. 4 and 5

for spring end


31


. Spring ends


41


and


51


have similar barbs


42


and


52


that are preferably identical to illustrated barbs


32


and are shown in FIG.


1


. Barbs


32


,


42


, and


52


preferably are half-circular in shape, are bent from the plane of the spring end from which they are struck, and are centered within each respective spring end. Barbs


32


,


42


, and


52


can also have other shapes and locations on spring ends.




Slots


22


and


23


have widened recesses


24


and


25


that are shaped to receive barbs


32


,


42


, or


52


of respective spring ends. Once a spring end is slid laterally into one of the slots


21


and


22


so that a barb


32


,


42


, or


52


that is struck out from the plane of the spring end is lodged in one of the recesses


24


and


25


, the spring end is trapped in shoe


20


and held against vertical withdrawal from one of the slots


22


and


23


.




Each slot


22


and


23


preferably has a pair of recesses


24


or


25


, and these are preferably configured to angle obliquely upward from the respective slots


22


and


23


so that each recess


24


or


25


can receive and interlockingly engage one of the struck-out barbs


32


,


42


, and


52


. When two springs are used, spring ends


31


and


41


occupy opposite slots


22


and


23


with barbs


32


and


42


locked into respective recesses


24


and


25


. This causes spring coils


30


and


40


to counterrotate as their free ends unwind and rewind with movement of shoe


20


downward and upward in shoe channel


11


. Such counterrotation rolls the peripheries of the outer convolutions of spring coils


30


and


40


against each other at their line of contact


35


, without any sliding metal-to-metal contact.




Barbs


32


,


42


, and


52


are preferably formed on the same side of each curl spring so that recesses


24


and


25


can be located on the same corresponding side of slots


22


and


23


. Whether the barbs


32


,


42


, and


52


are struck or bent inwardly or outwardly relative to the recoil tendency of each curl spring is a matter of design choice involving spring manufacturing techniques and the desired configuration of sash shoe


20


and slots


22


and


23


.




The support provided by mounting block


60


to uphold spring coils


30


and


40


within channel


11


and prevent any downward movement of the spring coils within channel


11


thus allows both spring coils


30


and


40


to rotate freely without any central axles or hub supports. Walls


12


of channel


11


retain spring coils


30


and


40


loosely within channel


11


and prevent any lateral escape of springs


30


and


40


from channel


11


. The only frictional contact with springs


11


is caused by resin surfaces of mounting block


60


and the walls of channel


11


, both of which offer low friction and non-destructive contact with spring coils


30


and


40


.




When a third spring coil


50


is needed, it is mounted above spring coil


40


as shown in FIG.


1


. Mounting spring coil


50


to counterrotate with spring coil


40


, as spring coil


40


counterrotates against a periphery of spring coil


30


, would leave the problem of free end


51


of spring coil


50


sliding downward past spring coil


40


. This could result in sliding metal-to-metal contact, which is to be avoided. The preferred solution, therefore, is to mount spring coil


50


so as to co-rotate with spring coil


40


. This locates free end


51


of spring


50


alongside free end


41


of spring


40


and disposes free ends


41


and


51


within slot


22


of shoe


20


, as shown in FIG.


1


. Barbs


42


and


52


then lock into respective upper and lower recesses


24


of slot


22


. Projection


65


of mounting block


60


, which is disposed to prevent sliding metal-to-metal contact between spring coil


30


and spring end


41


, also holds spring end


51


away from spring coil


30


, since spring end


51


is further removed from coil


30


than spring end


41


. No metal-to-metal sliding contact occurs between free ends


51


and


41


, since they move together.




Sliding metal-to-metal contact from the co-rotation of spring coils


50


and


40


is eliminated by use of a bearing block


70


, as shown in

FIG. 6

, which is interposed between coils


40


and


50


, as shown in FIG.


1


. Spring separator block


70


preferably includes a downward facing cylindrically concave surface


71


and an upward facing cylindrically concave surface


72


, but other configurations can be given to surfaces


71


and


72


. Each of these surfaces engages a peripheral convolution of a curl spring coil so that a peripheral spring surface can slide against a surface of bearing block


70


with acceptably low friction. To ensure this, separator block


70


is preferably molded of resin material.




Block


70


also preferably includes side or guide walls


73


and


74


disposed for straddling the coils of curl springs engaging the bearing surfaces


71


and


72


. Guide surfaces


73


and


74


retain bearing block


70


in place between spring coils


40


and


50


as they unwind and rewind during movement of sash shoe


20


. Like the spring coils themselves, bearing block


70


is also retained within shoe channel walls


12


and is held snuggly between springs


40


and


50


by the spring force tending to pull spring coil


50


downward against spring coil


40


. Downward pull of the spring coils, including that of spring coil


30


, is resisted by a secure attachment of mounting block


60


to shoe channel


11


.




The combination of features explained above makes spring mount


10


both inexpensive and effective. Spring coils can be assembled to mounting block


60


and have their free ends secured in shoe


20


, and then such a subassembly can be slid endwise into shoe channel


11


and secured in operating position by driving screw


61


through mounting block


60


and into a rear wall of channel


11


. Not only are the components of mount


10


inexpensively made, but the assembly and securing of mount


10


in place within a shoe channel is quick and efficient.



Claims
  • 1. A system mounting a plurality of constant force curl springs in a shoe channel of a window to counterbalance a sash shoe running vertically within the channel, the system comprising:a. a mounting block secured in the shoe channel to engage and support a first spring coil above the mounting block; b. a second spring coil arranged within the shoe channel above the first spring coil so that outer convolutions of the first and second spring coils engage each other; c. a free end of the spring of the first coil being connected to one side of a sash shoe arranged within the shoe channel below the mounting block, and a free end of the spring of the second coil being connected to an opposite side of the sash shoe so that the first and second spring coils counterrotate against each other as the shoe moves up and down within the channel; d. each of the free spring ends having a barb cut from spring material and bent away from spring material to form a spring retainer; and e. the shoe having molded slots positioned and dimensioned to receive the first and second spring ends, the slots having widened recess regions configured to receive the barbs and thereby hold the spring ends from vertical withdrawal from the slots.
  • 2. The system of claim 1 wherein the recess regions are formed on one side of each of the slots, and the barbs are bent in orientations that direct the barbs into the recess regions when the spring ends are retained in the slots.
  • 3. The system of claim 1 including a third spring coil arranged within the shoe channel above the second spring coil, a free end of the spring of the third coil being retained with the free end of the second spring coil in a slot in the shoe, and a bearing block being positioned between the second and third spring coils to prevent sliding contact between the second and third spring coils.
  • 4. The system of claim 3 wherein the shoe slot receiving the free ends of the springs of the second and third coils has a pair of recess regions disposed for respectively receiving barbs of the free ends.
  • 5. The system of claim 1 wherein the mounting block has a projection extending upward alongside the first spring coil to separate the free end of the second spring coil from the outer convolution of the first spring coil to prevent sliding contact between the first spring coil and the free end of the second spring coil during vertical movement of the shoe.
  • 6. The system of claim 1 wherein the spring coils and spring ends are retained by walls of the shoe channel from horizontal movement out of the shoe slots.
  • 7. A shoe channel mount supporting constant force spring coils counterbalancing a sash shoe within a window, the mount comprising:a. first and second spring coils arranged within the shoe channel to engage each other and counterrotate against each other as a shoe moves up and down in the channel; b. free end regions of the springs of the first and second coils being connected to opposite sides of the sash shoe; c. the first and second spring coils being supported in the shoe channel by a mounting block secured to the shoe channel beneath the first spring coil; d. the shoe having a pair of slots receiving the respective free end regions of the first and second spring coils; and e. the shoe slots having recesses arranged to receive and interlock with retaining barbs struck from the free end regions to hold the free end regions against retracting upwardly from the sash shoe.
  • 8. The mount of claim 7 wherein the recesses are arranged on one side of each of the slots, the free end regions are disposed in the slots, and the barbs are bent from the free end regions to extend into the recesses.
  • 9. The mount of claim 7 wherein the mounting block has a thin projection extending upward alongside the first spring coil to keep the free end region of the second spring coil from sliding against the first spring coil when the sash shoe moves up and down in the shoe channel.
  • 10. The mount of claim 7 including a third spring coil arranged within the shoe channel above the second spring coil and separated from the second spring coil by a bearing block shaped to engage outer convolutions of the second and third spring coils and be retained within the shoe channel between the second and third spring coils.
  • 11. The mount of claim 10 wherein the shoe slot retaining the free end region of the second spring coil also retains a free end region of the third spring coil.
  • 12. The mount of claim 7 wherein each of the shoe slots has a pair of vertically spaced recesses to receive and hold retaining barbs of a pair of free end regions.
  • 13. A plural curl spring mount comprising:a. a mounting block secured to a window jamb within a shoe channel to engage a lowermost curl spring confined within the shoe channel and to support the lowermost curl spring against downward movement; b. a second curl spring confined within the shoe channel above the lowermost curl spring so that outer convolutions of the lowermost and the second curl springs engage each other; and c. free end regions of the lowermost and second springs extending downward past opposite sides of the mounting block to connect to a sash shoe so that the lowermost and the second curl springs counterrotate against each other as the sash shoe moves up and down.
  • 14. The mount of claim 13 wherein the mounting block has a thin projection extending upward alongside the outer convolution of the lowermost curl spring to separate the free end region of the second curl spring from the outer convolution of the lowermost curl spring as the sash shoe moves up and down.
  • 15. The mount of claim 13 including a third curl spring confined within the shoe channel above the second curl spring and separated from the second curl spring by a bearing block that engages outer convolutions of the second and third curl springs.
  • 16. The mount of claim 15 wherein a free end region of the third curl spring accompanies the free end region of the second curl spring in passing by the mounting block and connecting to the sash shoe.
  • 17. A multiple spring mount arranged within a shoe channel of a window jamb and comprising:a. a pair of curl springs arranged one above the other in contact with each other; b. the curl springs being confined within the shoe channel and thereby restrained from lateral movement; c. a mounting block secured to the jamb within the shoe channel to engage an underside of the lowermost curl spring and to restrain both curl springs against downward movement; and d. free ends of the curl springs extending below opposite sides of the mounting block where the curl springs are connected to a sash shoe so that the curl springs counterrotate against each other as the shoe moves up and down in the shoe channel beneath the mounting block.
  • 18. The mount of claim 17 wherein a projection extends upward from the mounting block to prevent a downwardly extending length of the second spring from sliding against an outer convolution of the lowermost spring.
  • 19. The mount of claim 17 including a third curl spring arranged above the pair of curl springs within the shoe channel, and a bearing block separating the third curl spring from sliding contact with an uppermost one of the pair of curl springs.
  • 20. The mount of claim 19 wherein a downwardly extending length of the third curl spring is connected to the shoe with the downwardly extending length of the second spring.
  • 21. A system mounting a plurality of constant force curl springs in a shoe channel of a window to counterbalance a sash shoe running vertically within the channel, the system comprising:a. a mounting block secured in the shoe channel to engage and support a first spring coil above the mounting block; b. a second spring coil arranged within the shoe channel above the first spring coil so that outer convolutions of the first and second spring coils engage each other; and c. a free end of the spring of the first coil being connected to one side of a sash shoe arranged within the shoe channel below the mounting block and a free end of the spring of the second coil being connected to an opposite side of the sash shoe so that the first and second spring coils counterrotate against each other as the shoe moves up and down within the channel.
  • 22. The system of claim 21 including a third spring coil confined within the shoe channel above the second spring coil and supported above the second spring coil by a bearing block interposed between the second and third spring coils.
  • 23. The system of claim 22 wherein the bearing block has opposed concave surfaces engaging outer convolutions of the second and third spring coils and arranged between a pair of side walls straddling the spring coils and retaining the bearing block between the second and third spring coils.
  • 24. The system of claim 22 wherein a free end of the spring of the third coil connects to the sash shoe next to the free end of the spring of the second coil.
  • 25. The system of claim 21 wherein the mounting block is molded of resin and shaped to fit within the shoe channel at a mount elevation for the spring coil, a screw secures the mounting block to the shoe channel, an upward facing surface of the mounting block is cylindrically concave to engage a periphery of the first spring coil, and the mounting block has a pair of guide walls extending above the cylindrical surface to straddle convolutions of the first spring coil.
  • 26. A system of retaining a free end of a constant force curl spring in a sash shoe running vertically within a shoe channel of a window, the system comprising:a. the free spring end having a barb cut from spring material and bent away from spring material to form a spring retainer; b. the shoe having a molded slot positioned and dimensioned to receive the spring end, the slot having a widened recess region configured to receive the barb and thereby hold the spring end from vertical withdrawal from the slot; and c. the slot having a plurality of widened recesses configured to receive the barbs of a plurality of free spring ends lodged in the slot.
  • 27. A shoe channel mount supporting constant force spring coils counterbalancing a sash shoe within a window, the mount comprising:a. first and second spring coils arranged within the shoe channel to engage each other and counterrotate against each other as a shoe moves up and down in the channel; b. free end regions of the springs of the first and second coils being connected to opposite sides of the sash shoe; and c. the first and second spring coils being supported in the shoe channel by a mounting block secured to the shoe channel beneath the first spring coil and above the shoe.
  • 28. The mount of claim 27 wherein the mounting block has a thin projection extending upward alongside the first spring coil to keep the free end region of the second spring coil from sliding against the first spring coil when the sash shoe moves up and down in the shoe channel.
  • 29. The mount of claim 27 including a third spring coil arranged within the shoe channel above the second spring coil and separated from the second spring coil by a bearing block shaped to engage outer convolutions of the second and third spring coils and be retained within the shoe channel between the second and third spring coils.
  • 30. The mount of claim 27 wherein the mounting block is molded of resin and shaped to fit within the shoe channel at a mount elevation for the spring coil, a screw secures the mounting block to the shoe channel, an upward facing surface of the mounting block is cylindrically concave to engage a periphery of the first spring coil, and the mounting block has a pair of guide walls extending above the cylindrical surface to straddle convolutions of the first spring coil.
  • 31. A system retaining free end regions of each of a plurality of constant force spring coils in a sash shoe arranged for moving vertically within a shoe channel of a window jamb, the system comprising:a. the shoe having a pair of slots receiving respective free end regions of a pair of the spring coils; b. the slots being open along one face of the shoe so that the free end regions can be moved laterally into the slots from the one face of the shoe; c. the shoe slots having recesses arranged to receive and interlock with retaining barbs struck from the free end regions to hold the free end regions against retracting upwardly from the shoe; and d. each of the shoe slots having a pair of vertically spaced recesses to receive and hold retaining barbs of a pair of free end regions.
  • 32. A shoe channel mount supporting a constant force spring coil counterbalancing a sash shoe within a window, the mount comprising:a. a molded resin element shaped to fit within the shoe channel at a mount elevation for the spring coil; b. a screw securing the resin element to the shoe channel; c. an upward facing surface of the resin element being cylindrically concave to engage a periphery of the spring coil; d. the resin element having a pair of guide walls extending above the cylindrical surface to straddle convolutions of the spring coil; and e. a free end region of the spring coil extending below the resin element to connect. with a sash shoe movable vertically within the shoe channel.
  • 33. The mount of claim 32 wherein the sash shoe has a slot receiving the free end region, the slot has a side recess, and a barb struck from the free end region is lodged in the recess to retain the free end region against moving upward out of the slot.
  • 34. A system of retaining an end region of a constant force curl spring in a sash shoe running vertically within a shoe channel of a window, the system comprising:a. the end region of the spring having a through cut spaced from an end of the spring; b. a plane barb defined by a configuration of the cut being bent from a plane of the end region so that a plane of the barb is oblique to the plane of the end region; c. a bend at an intersection of the plane of the barb and the plane of the end region of the spring being spaced from the end of the spring; d. a cut end of the barb forming a spring retainer being spaced farther from the free end of the spring than the bend; and e. the shoe having a molded slot positioned and dimensioned to receive the end region of the spring, the slot having a widened recess region configured to receive the barb and thereby hold the spring end region from vertical withdrawal from the slot.
  • 35. The system of claim 34 wherein the widened recess is formed in a mid region of the slot and arranged on only one side of the slot.
  • 36. A system retaining end regions of each of a plurality of constant force spring coils in a sash shoe arranged for moving vertically within a shoe channel of a window jamb, the system comprising:a. the shoe having a pair of slots receiving respective end regions of a pair of the spring coils; b. the slots being open along one face of the shoe so that the end regions can be moved laterally into the slots from the one face of the shoe; c. the shoe slots having recesses arranged to receive and interlock with retaining barbs struck from the end regions to hold the end regions against retracting upwardly from the shoe; and d. the retaining barbs being formed to lie in planes oblique to planes of the end regions, with the planes of the barbs intersecting planes of the end regions along lines spaced from ends of the springs, and the barbs extending from the intersection lines in a direction away from the ends of the springs.
  • 37. The system of claim 36 wherein the recesses are arranged on one side of each slot, and the retaining barbs are bent from the end regions in a direction that lodges the retaining barbs in the recesses.
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