The present application incorporates U.S. application Ser. No. 13/872,737, filed Apr. 29, 2013, entitled Adjustable Anvil for Comminuting Apparatus and U.S. application Ser. No. 13/872,801, filed Apr. 29, 2013 entitled Adjustable Cutter for use in Comminuting Apparatus, herein by reference for all relevant and consistent purposes.
The field of the disclosure relates to mounting blocks for attaching reducing elements to a rotary drum of a comminuting apparatus and, in particular, mounting blocks that may be mounted in multiple positions to vary the bite of the reducing element of the rotary drum.
Comminuting apparatus such as grinders and chippers are used to mechanically grind, chip or shred material to reduce the size of the material. Such apparatus may be used to reduce the size of arboraceous material such as tree limbs, stumps or brush in land-clearing, municipal waste and composting operations and may be used to process other materials such as, by way of example only, building materials, organic or inorganic filamentary materials, etc. Chippers and grinders may include a power in-feed mechanism that forces larger material (e.g., wood-based material such as tree trunks, tree branches, logs, etc.) into contact with a rotating comminuting drum (which may also be referred to herein simply as a “rotary drum”). As the material is forced forward by the power in-feed system, the material encounters the rotary drum and is comminuted. The material is contacted by rotating reducing elements such as teeth, grinding elements or “knives” and portions of the material are forced past a reducing edge defined by an anvil of the apparatus.
Upon passing the reducing edge of the anvil, the material enters a chamber and is discharged. Upon passing through the chamber, the reduced material is typically deposited on a discharge conveyor that carries the reduced material to a collection location. An example of a horizontal grinder is disclosed in US Patent Publication No. 2009/0242677, which is incorporated herein by reference for all relevant and consistent purposes.
A continuing need exists for comminuting apparatus that allow for the bite of the reducing element to be varied. A continuing need also exists for methods for adjusting the apparatus to vary the bite of the reducing element.
This section is intended to introduce the reader to various aspects of art that may be related to various aspects of the disclosure, which are described and/or claimed below. This discussion is believed to be helpful in providing the reader with background information to facilitate a better understanding of the various aspects of the present disclosure. Accordingly, it should be understood that these statements are to be read in this light, and not as admissions of prior art.
One aspect of the present disclosure is directed to a mounting block for attaching a reducing element to a rotary drum for comminuting material. The mounting block includes a top surface, a bottom surface opposite the top surface, a front mounting surface and a back mounting surface opposite the front mounting surface. The block includes at least two rows of block through-holes within the mounting block that are parallel to the top surface and bottom surface. The block through-holes are configured for attaching the mounting block to the rotary drum. The block through-holes extend through the front mounting surface. The top row of block through-holes nearest the top surface is a distance D1 from the top surface. The bottom row of block through-holes nearest the bottom surface is a distance D2 from the bottom surface. D1 is generally different from D2. The block includes an opening that extends through the top surface, the opening being configured for attaching a reducing element to the mounting block.
Another aspect of the present disclosure is directed to a mounting block for attaching a reducing element to a rotary drum for comminuting material. The mounting block includes a top surface, a bottom surface opposite the top surface, a front mounting surface and a back mounting surface opposite the front mounting surface. The block includes a row of block through-holes that are parallel to the top surface and bottom surface. The block through-holes are configured for attaching the mounting block to the rotary drum. The block through-holes extend through the front mounting surface and back mounting surface. The row of block through-holes is a distance D1 from the top surface and a distance D2 from the bottom surface. D1 is generally different from D2. The block includes an opening that extends through the top surface. The opening is configured for attached a reducing element to the mounting block.
A further aspect of the present disclosure is directed to a rotary drum for comminuting material. The rotary drum has an axis of rotation and includes a mounting surface and a mounting block removably mounted to the mounting surface. The mounting block includes a front mounting surface and a back mounting surface opposite the front mounting surface. The back mounting surface abuts the mounting surface. The mounting block includes at least two rows of block through-holes that extend through the front mounting surface and the back mounting surface. The rows are parallel to the axis of the drum. The rotary drum includes a reducing element mounted to the mounting block. The reducing element has a reducing edge for comminuting material.
Another aspect of the present disclosure is directed to a method for adjusting the bite of a reducing element of a comminuting drum. The drum includes a mounting surface, a mounting block removably mounted to the mounting surface and a reducing element. The mounting block has a top surface, a bottom surface opposite the top surface, a front mounting surface, a back mounting surface opposite the front mounting surface and abutting the mounting surface and at least two rows of block through-holes that are parallel to the top surface and bottom surface. The block through-holes are configured for attaching the mounting block to the rotary drum. The block through-holes extend through the front mounting surface and back mounting surface. The reducing element is disposed on the top surface of the mounting block. The mounting block is removed from the mounting surface. The reducing element is removed from the top surface of the mounting block. The reducing element is mounted to the mounting block such that the reducing element is disposed on the bottom surface of the mounting block. The mounting block is mounted to the mounting surface after the reducing element has been mounted to the mounting block such that the reducing element is disposed on the bottom surface of the mounting block.
Various refinements exist of the features noted in relation to the above-mentioned aspects of the present disclosure. Further features may also be incorporated in the above-mentioned aspects of the present disclosure as well. These refinements and additional features may exist individually or in any combination. For instance, various features discussed below in relation to any of the illustrated embodiments of the present disclosure may be incorporated into any of the above-described aspects of the present disclosure, alone or in any combination.
Corresponding reference characters indicate corresponding parts throughout the drawings.
An embodiment of an apparatus for reducing the size of material is generally referred to as “5” in
The in-feed system 13 of the comminuting apparatus 5 includes an endless conveyor belt 15 to move the material toward a comminuting drum 25 (
The comminuting drum 25 carries a plurality of reducing assemblies 3 having a reducing element (e.g., teeth, blades, knives, etc. and/or combinations of these elements) attached thereto. During operation, the comminuting drum 25 rotates about an axis of rotation in direction R25 such that the tips of the reducing assemblies 3 define a circumferential reducing path.
As shown in
While the comminuting apparatus may be described herein as having pockets 7 in the comminuting drum 25, it should be noted that any suitable arrangement may be used (e.g., drums without pockets). For example, the apparatus may have a pin and plate design or the reducing elements may be attached directly to the shell of the drum. Any of the principles described herein (e.g., dual mount mounting block) with reference to such pockets should be understood to extend to other designs unless stated otherwise.
Each reducing assembly 3 includes a mounting block 45 for attaching a reducing element 42 (
Referring now to
The mounting block 45 includes a top surface 69 (
The first and second rows A62, B62 of surface through-holes 62 and first and second rows A67, B67 of block through-holes 67 are illustrated as having 3 through-holes. However, it should be noted that each row A62, B62, A67, B67 may include more or less through-holes (e.g., 1, 2, 3, 4, 5 or 6 or more through-holes) without departing from the scope of the present disclosure.
The block through-holes 67 in the mounting block 45 are arranged such that the block may be mounted to the mounting surface 60 (
In position 2, the mounting block 45 is inverted from position 1 causing the second row B67 (
The mounting block 45 includes openings 75 (
Referring now to
Row A67 (
When D1 is less than D2, use of mounting position 1 results in a smaller bite (and also a reducing path of a reduced diameter) relative to the bite of the comminuting drum when the mounting block is in position 2. When D1 is greater than D2, use of mounting position 1 results in a greater bite (and a reducing path of a greater diameter) relative to the bite of the comminuting drum when the mounting block is in position 2.
When the bite of the reducing elements 3 of the comminuting drum (
As shown in
The mounting block 45 may be secured to the mounting surface 60 (
Another embodiment of the mounting block 145 is shown in
The row A167 of block through-holes 167 is at a distance D1 from the front surface (not shown) of the mounting block 145 and a distance D2 from the bottom surface 171. D1 is different from D2 such that the bite of the reducing assembly 3 (
Similar to mounting block 45 (
The mounting surface 60 (
In some embodiments (not shown), the mounting block 45 (
In accordance with embodiments of the present disclosure, the bite of the comminuting drum 25 (
Compared to conventional apparatus for comminuting material, the reducing assembly 3 described above has several advantages. For example, the reducing assembly 3 allows the bite of the comminuting drum 25 (
As used herein, the terms “about,” “substantially,” “essentially” and “approximately” when used in conjunction with ranges of dimensions, concentrations, temperatures or other physical or chemical properties or characteristics is meant to cover variations that may exist in the upper and/or lower limits of the ranges of the properties or characteristics, including, for example, variations resulting from rounding, measurement methodology or other statistical variation.
When introducing elements of the present disclosure or the embodiment(s) thereof, the articles “a”, “an”, “the” and “said” are intended to mean that there are one or more of the elements. The terms “comprising,” “including,” “containing” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements. The use of terms indicating a particular orientation (e.g., “top”, “bottom”, “side”, etc.) is for convenience of description and does not require any particular orientation of the item described, unless otherwise expressly stated to the contrary.
As various changes could be made in the above constructions and methods without departing from the scope of the disclosure, it is intended that all matter contained in the above description and shown in the accompanying drawing[s] shall be interpreted as illustrative and not in a limiting sense.
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Number | Date | Country | |
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20140319258 A1 | Oct 2014 | US |