The present invention relates to engine mountings for recreational vehicles.
Two-stroke internal combustion engines are used to power recreational vehicles such as snowmobiles. These engines may cause large amounts of vibration. In order to decrease the amount of vibration transferred from the engine to the frame of a snowmobile, such engines are secured to the frame of the snowmobile by engine mounts attached to the bottom of the engine with position-adjustable dampers placed between the engine mounts and the frame. The dampers absorb a portion of the vibration produced by the engine. However, such conventional engine mounts are relatively bulky in order to support the weight of the engine and therefore require additional space within the frame and also require appropriate space for technicians to position the adjustable dampers and fasten the engine mounts to the frame. Conventional engine mounts typically require additional space in the frame at the front and rear of the engine.
U.S. Pat. No. 6,651,768 now assigned to Bombardier Recreational Products Inc. which is incorporated herein by reference, describes an engine mount for snowmobile that can be used when space for the engine within a frame is limited and which is easily accessible from the side of the frame for assembly and repair. The engine mount disclosed consists of a plate attached to the bottom of an engine. The engine mount includes four hollow, cylindrical attachment portions extending transversely to the longitudinal direction of the snowmobile frame, each receiving a dampening mount. Fasteners are inserted through the frame to couple with the dampening mounts and cylindrical attachment portions in a direction that is transverse to the longitudinal direction of the frame. The configuration of the dampening mounts permits effective dampening of the engine vibrations especially in a direction transverse to the direction of forward travel of the vehicle. The engine mount disclosed reduces the required space for engine mounts and for access during production and repair activities. The attachment portions are formed with the plate as a unitary, one-piece element. The plate is rigidly attached to the bottom of the engine prior to assembly into the frame.
Although, providing a mounting plate having integrated attachment portions effectively reduces the space requirements for engine mounts, the plate must extend the width of the engine in order to be fastened to the frame such that the mounting plate is a large piece of metal added to the bottom of the engine. As such, the mounting plate increases the weight of the snowmobile.
Thus, there is a need for an engine mount that alleviates some of the drawbacks of prior engine mounts and preferably reduces the weight of the snowmobile.
One aspect of the present invention is to provide an internal combustion engine including a crankcase having a bottom portion and a top portion, and a base plate connected to the bottom portion of the crankcase, the crankcase having a peripheral wall defining at least one cooling chamber and at least one partition wall inside the at least one cooling chamber for directing cooling fluid inside the at least one cooling chamber; the base plate having an inner surface, an outer surface and an outer edge joining the inner surface to outer surface, the inner surface of the base plate including at least one partition ridge, the at least one partition ridge mating with the at least one partition wall of the crankcase when the base plate is assembled to the bottom portion of the crankcase, the at least one partition ridge and the at least one partition wall together defining at least one cooling fluid passageway in the at least one cooling chamber; the base plate having a plurality of engine mountings integrally formed with the base plate and extending from the outer edge of the base plate for securing the engine to a frame.
In another aspect, the at least one partition ridge and the at least one partition wall together define at least one passageway circling the at least one cooling chamber.
In a further aspect, the base plate further comprises channels around the at least one partition ridge to improve circulation of the cooling fluid around the at least one partition wall.
In an additional aspect, at least one of the plurality of engine mountings includes a cylindrical body having an aperture extending therethrough. A resilient member is preferably inserted into the aperture.
In a further aspect, the at least one of the plurality of engine mountings is connected to the outer edge of the base plate via legs integral with the base plate.
In an additional aspect, the crankcase further comprises at least one main partition wall defining at least two cooling chambers and secondary partition walls inside each cooling chamber for directing cooling fluid inside each cooling chamber.
In another aspect, the base plate further comprises at least one main partition ridge and secondary partition ridges, the at least one main partition ridge mating with the at least one main partition wall of the crankcase and the secondary partition ridges mating with the secondary partition walls of the crankcase when the base plate is assembled to the bottom portion of the crankcase, the secondary partition ridges and the secondary partition walls together defining cooling fluid passageways in each cooling chamber.
In an additional aspect, the base plate further comprises channels around the secondary partition ridges to improve circulation of the cooling fluid around the secondary partition walls.
One additional aspect of the present invention is to provide an two-stroke internal combustion engine comprising: a crankcase; a crankshaft disposed in the crankcase; a cylinder operatively connected to the crankcase; a piston operatively connected to the crankshaft and disposed within the cylinder; a liquid cooling system comprising a cooling passageway being at least partly disposed in the crankcase; and a mounting plate including a plurality of mountings adapted to mount the engine to a structure of a vehicle; the mounting plate being removably connected to the crankcase of the engine, the cooling passageway comprising a first channel defined by the crankcase and the mounting plate such that the first channel is established when the mounting plate is connected to the crankcase.
In a further aspect, the crankshaft bearings supporting the crankshaft within the crankcase, are cooled from below by the first channel.
Embodiments of the present invention each have at least one of the above-mentioned aspects, but not necessarily have all of them.
Additional and/or alternative features, aspects and advantages of the embodiments of the present invention will become apparent from the following description, the accompanying drawings and the appended claims.
For a better understanding of the present invention as well as other aspects and further features thereof, reference is made to the following description which is to be used in conjunction with the accompanying drawings, where:
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Each engine mount 52 and 54 is cylindrical and comprises a resilient member 60 inserted therein which dampens vibrations emanating from the engine 10. The resilient members 60 therefore partially isolate the engine 10 from the frame of the snowmobile when the engine 10 is mounted onto the frame. Resilient members 60 can be formed of rubber or other resilient material capable of appropriately dampening vibrations emanating from engine 10 and transmitted via the base plate 50. The amount of material and the type of material forming resilient members 60 can be selected to achieve the desired dampening characteristics. The thickness and structural features of the resilient member 60 will determine how much of the vibrations will be dampened. The resilient member 60 can be bonded and/or press-fitted into the engine mount 52, 54 or it can be assembled as one part on the assembly line. The range of the hardness of a rubber resilient member 60 can be between 60-80 shore A durometer. An example of the rubber material that can be used within resilient member 60 is black polyurethane, ASTM D2000 M2BG, G21, EF21, F17, Z1, Z2, Z3 or ASTM D2000 M2AA, 817, A13, B33, F17.
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The base plate 50 has the combined multiple functions of sealing the lower half 30 of the crankcase 26 and separating the cooling chambers 80 and 82, defining the cooling fluid passageways within each cooling chamber 80 and 82, and securing the engine 10 to the frame of the vehicle it is to be mounted on. As such, the base plate 50 is an integral part of the cooling system of engine 10 as well as the providing the means for securing the engine 10 to a frame providing the advantage of reduced weight and compactness relative to prior art engine mounting systems.
The two-stroke engine 10 is preferably installed in a recreational vehicle such as a snowmobile or an All-Terrain Vehicle (ATV).
Two front skis 142 are attached to the front portion of the frame 136 through a front suspension system 200 in accordance with one embodiment of the invention. The front suspension system 200 generally comprises a double A-arm type suspension, having upper A-arms 108 and lower A-arms 106 on either side of the vehicle linking the spindles 110 to the frame 136. The spindles 110 are attached to the skis 142 at their lower ends and rotate left and right therewith. The spindles 110 are also connected to a steering column 150 via steering rods 130. The steering column 150 is attached at its upper end to a steering device such as a handlebar 152 which is positioned forward of a rider and slightly behind the engine 10 to rotate the skis 142, thereby providing directional control of the snowmobile 130. Thus, by turning the steering device 152, the spindles 110 are pivoted and the skis 142 are turned to steer the snowmobile 130 in a desired direction.
An endless drive track 160 is disposed under the tunnel 196 of the frame 136 with the upper portion of the drive track 160 accommodated within the tunnel 196. The endless drive track 160 is operatively connected to the engine 10 through a belt transmission system 162 which is schematically illustrated by broken lines. The endless drive track 160 is driven to run about a rear suspension assembly 164 for propulsion of the snowmobile 130. The rear suspension assembly 164 includes a pair of slide rails 166 which generally position and guide the endless drive track 160 and include idler wheels 168 engaged thereto. The slide rails 166 typically include a sliding lower surface made of polyethylene to reduce contact friction between the slide rails 166 and the drive track 160. The rear suspension assembly 164 also includes one or more shock absorbers 170 which may further include a coil spring (not shown) surrounding the individual shock absorbers 170. Rear suspension arms 172 and 174 are provided to attach the slide rails 166 and idler wheels 168 to the tunnel 196 of the frame 136.
At the front end 132, the snowmobile 130 includes an external shell consisting of fairings 176 that enclose and protect the engine 10 and transmission 162 and that can be decorated to render the snowmobile 130 more aesthetically pleasing. Typically, the fairings 176 include a hood 178 and one or more side panels 180 which can be opened to allow access to the engine 10 and the transmission 162 when this is required, for example, for inspection or maintenance. The side panels 180 can be opened away from the snowmobile 130 along a vertical axis, independently from the hood 178, which pivots forward about a horizontally extending axis. A windshield 182, which may be connected either to the fairings 176 or directly to the handlebars 152, acts as wind deflector to lessen the force of the air on the rider when the snowmobile is moving.
A straddle-type seat 188 is positioned atop and mounted to the tunnel 196 and extends from the rear end 134 of the snowmobile 130 to the fairings 176. Two footrests 184, generally extending outwardly from the tunnel 196, are also positioned on either side of the straddle seat 188 to accommodate the rider's feet and provide a rigid platform for the rider to stand on when maneuvering the snowmobile 130. A rear portion of the straddle seat 88 may include a storage compartment 190 or a passenger seat (not shown).
Modifications and improvement to the above described embodiments of the present invention may become apparent to those skilled in the art. The foregoing description is intended to be exemplary rather than limiting. Furthermore, the dimensions of features of various components that may appear on the drawings are not meant to be limiting, and the size of the components therein can vary from the size that may be portrayed in the figures herein. The scope of the present invention is therefore intended to be limited solely by the scope of the appended claims.
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