Information
-
Patent Grant
-
6354893
-
Patent Number
6,354,893
-
Date Filed
Thursday, September 7, 200024 years ago
-
Date Issued
Tuesday, March 12, 200223 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Finnegan, Henderson, Farabow, Garrett & Dunner, L.L.P.
-
CPC
-
US Classifications
Field of Search
US
- 440 75
- 440 52
- 248 640
- 248 643
-
International Classifications
-
Abstract
In an outboard motor equipped with an engine 3 mounted on an engine holder 2 that is attached to a hull by a mounting device 6, and equipped with a crankshaft 4 disposed more or less vertically within the engine 3 and from which rotational force is transmitted to a propelling device by a drive shaft 10, the axis of the drive shaft 10 is disposed at a position offset away from the axis of the crankshaft 4 a little to the rear of the outboard motor 1, a pair of left and right mount holders 58 are formed adjacent to the center of gravity CG of the outboard motor 1 within the engine holder 2, the mount units 21 are inserted into these mount holders 58 from the front side of the engine holder 2, the drive shaft 10 is inserted between the mount holders 58, and the mount holders 58 are formed as close as possible to a protective wall 60 for the drive shaft 10 so that the mount holders 58 can clear the protective wall.
Description
CROSS REFERENCE TO RELATED APPLICATION
This application is related to and claims priority of Japanese Patent Application No. 254646, filed in Japan on Sep. 8, 1999, which is expressly incorporated herein by reference in its entirety.
BACKGROUND OF THE INVENTION
I. Field of the Invention
The present invention relates to a mounting structure for an outboard motor.
II. Description of the Related Art
In general, an outboard motor is mounted to the hull of a boat via a clamp bracket. Also, an outboard motor is, for example, attached to a clamp bracket at upper and lower points of the motor via two mounting devices (the upper one constituting a steering bracket).
The mounting devices are equipped with a left-right pair of mount units and arranged widthwise on the outboard motor. A mount gum portion, which may be made of an elastic material such as rubber, is provided in the mount units to reduce vibration transmitted to the hull of the boat from the engine.
Generally, among the mount units, the upper mount unit is, for example, attached to an engine holder, while the lower mount unit is attached to a drive shaft housing. The manner of mounting the mount unit (e.g., the upper mount unit) to the engine holder generally involves mounting a portion of the mount gum portion of the upper mount unit into a mount holder previously formed on the engine holder during the casting stage, and then, pressing the mount gum portion via the mount cover to secure the mount sum portion. Also, there are two ways in which the mount gum portion can be inserted into the engine holder. Namely, a method of insertion from the top side of the engine holder, and a method of insertion from the front of the engine holder.
It is desirable for the mount gum portion of the upper mount unit to be adjacent to the center of gravity of the entire outboard motor so as to absorb vibration from the engine sufficiently and also it is desirable that the right and left pitch is sufficiently narrow.
However, in the method whereby the mount gum portion of the upper arm unit is inserted into the mount holder formed on the engine holder from the front side of the engine holder, because a drive shaft is inserted between the right and left mount gum portions, it is difficult to make the right-left pitch of the mount gum portions narrow because the protective wall for the drive shaft becomes blocked.
Moreover, when a mount gum portion is to be located adjacent to the center of gravity of the entire of the outboard motor, the front-back direction of the cylindrical mount holder becomes long, machining becomes difficult, and sufficient capacity for the mount holder is not obtained owing to issues related to the draft when casting. As a result, the mount has become small-sized in some cases. Also, when the front-back direction of the mount holder becomes long, the configuration of the mount cover, which presses on the mount gum portion, will end up with a complex shape.
Furthermore, when the mount gum portion of the upper mount unit is inserted into the cylindrical mount holder from the front side of the engine holder, the mount holder becomes sealed airtight and there is no place for internal air to escape. As a result, it is extremely difficult to insert the mount gum portion, and when the mount gum portion is removed from the mount holder for maintenance, etc., negative pressure is then generated within the mount holder, and it becomes extremely difficult to remove the mount gum portion.
Conventionally, to solve the problems described above, some mount gum portions are formed with grooves on their outer peripheral surface. However, when a groove is formed in the mount gum portion itself, the spring constant changes and the vibration absorption property may be adversely affected. Also, because grooves may generate directivity in the mount gum, there are cases where assembly requires careful attention.
Also, when the upper mount unit is installed on the steering bracket, the mount bolt for the upper mount unit is inserted through a mount arm formed on the steering bracket and is fastened at the end of the mount bolt with a nut, the mount bolt is pressed with a hand or another implement, or a whirl-stop notch is provided in the mount bolt to prevent turning. However, this technique involves a number of problems, such as insufficient tightening torque, and a decrease in the strength of the mount bolt owing to the notch, etc.
SUMMARY OF THE INVENTION
The advantages and purposes of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Moreover, the advantages and purposes of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the appended claims.
The present invention was made with the exemplary object of overcoming the above described disadvantages of the prior art by providing a mounting structure of an outboard motor for reducing vibration.
Another exemplary object of the present invention is to provide a mounting structure of an outboard motor that reduces the number of assembling processes and improves workability or the process of manufacturing such a mounting structure.
In order to solve the exemplary problems described above, the mounting structure for an outboard motor of the present invention is, as described herein, such that in an outboard motor equipped with an engine mounted on an engine holder and installed onto the hull of a boat via a mounting device, and equipped with a crankshaft disposed more or less vertically within the engine, rotational force of this crankshaft is transmitted to a propelling device via a drive shaft, the axis of the drive shaft is located at a position offset away from the axis of the crankshaft a little to the rear of the outboard motor, and a pair of right and left mount holders is formed adjacent to the center of gravity of the outboard motor within the engine holder. The mount units are inserted into these mount holders from the front side of the engine holder, the drive shaft is inserted between the mount holders, and the mount holders are formed at the closest possible position to clear the protective wall for the drive shaft.
Also, to resolve the exemplary problems described above, the mount units are inserted into the mount holders from the front side of the engine holder and secured on the engine holder by mount covers from the front side so as to be freely attached or removed, and the mount covers are formed into a right-left asymmetrical configuration so as to clear the protective wall of the drive shaft.
Further, to resolve the problems described above, an exemplary aspect of the present invention includes openings on the front side of the engine holder of the mount holders disposed a little behind the drive shaft.
Moreover, to solve the problems described above, the mount unit comprises a mount bolt, a stopper formed somewhere along the mount bolt, a hollow inner tube disposed around a portion of the mount bolt behind the stopper, the rubber gum portion winding around the periphery of this inner tube, and a back nut for fixing the inner tube and the mount gum disposed and at the rear end of the mount bolt. In addition, the mount unit is divided into a rear mounting portion and a front steering fixing portion bordering with the stopper, the mounting portion is formed by fixing the mount gum portion to the mount bolt prior to the stage at which the mounting device is attached and this mounting portion is fixed to the engine holder, whereupon the steering fixing portion is fixed to a bracket that is provided on the hull of a boat.
Furthermore, to solve the problems described above, the stopper, which is located somewhere along the mount bolt, is formed into a non-circular configuration, and a fit corresponding to the sectional configuration of the stopper is formed in the bracket provided on the side of a hull, the stopper of the mount bolt engages this fit and thereby stops the mount bolt from turning.
Still further, to resolve the problems described above, a reverse thrust rubber is mounted onto the back nut and a receiver is formed at the back of the mount holder to receive the reverse thrust rubber therein.
Also, to resolve the problems described above, a groove is formed at the bottom on the inner peripheral surface of the mount holder that extends in the front-rear direction up to the opening of the mount holder on the front face of the engine holder.
It is to be understood that both the foregoing general description and the following detailed description are only exemplary, and are intended to provide further explanation of the invention as claimed.
BRIEF DESCRIPTION OF THE DRAWINGS
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention. In the drawings,
FIG. 1
is a left side view of an outboard motor depicting one embodiment of the mounting structure for an outboard motor of the present invention;
FIG. 2
is an enlarged left side view of a central portion of an outboard motor;
FIG. 3
is a longitudinal sectional view of
FIG. 2
;
FIG. 4
is a sectional view cut along arrows IV—IV in
FIG. 2
;
FIG. 5
is a sectional view cut along arrows V—V in
FIG. 4
;
FIG. 6
is an enlarged sectional view of the upper mount unit;
FIG. 7
is a view as seen from arrow VII in
FIG. 5
;
FIG. 8
is a sectional view cut along lines VIII—VIII in
FIG. 7
;
FIG. 9
is an enlarged view of the mount arm part of the upper mount (steering) bracket
19
; and
FIG. 10
is a sectional view cut along lines X—X in FIG.
9
.
DETAILED DESCRIPTION
Reference will now be made in detail to the present preferred embodiments of the invention illustrated in the accompanying drawings. Wherever possible, the same reference numbers are used throughout the drawings to refer to the same or like parts. Hereinafter, an embodiment of the present invention will be explained based on figures.
FIG. 1
depicts a left side elevated view of an embodiment of an outboard motor wherein this invention is appropriated. As shown in
FIG. 1
, an outboard motor
1
is provided with an engine holder
2
, and an engine
3
is situated on an upper portion of this engine holder
2
. Moreover, this engine
3
is a vertical type engine in which a crankshaft
4
is located in a more or less vertical direction.
Located under the engine holder
2
is an oil pan
5
and, for example, a clamp bracket
7
is attached to the outboard motor
1
via a mounting device
6
, and the outboard motor
1
is mounted on a transom (not shown) of the hull of a boat by means of the clamp bracket
7
. The engine
3
, the engine holder
2
and the oil pan
5
of the outboard motor
1
are surrounded and covered by an engine cover
8
.
Situated in a lower portion of the oil pan
5
is a drive shaft housing
9
. Disposed more or less vertically inside the engine holder
2
, the oil pan
5
and the drive shaft housing
9
is a drive shaft
10
, and its upper end is connected to the lower end of the crankshaft
4
via a coupling means
11
. The drive shaft
10
is structured such that it extends downward within the drive shaft housing
9
to drive a propeller
15
, which is a propelling device, via a bevel gear
13
in a gear case
12
provided in the lower portion of the drive shaft housing
9
, as well as via the propeller shaft
14
.
A swivel bracket
17
is provided in the clamp bracket
7
via a tilt shaft
16
and a pilot shaft
18
in a perpendicular direction within this swivel bracket
17
and is supported such that it rotates freely. Furthermore, in both the upper end and the lower end of this pilot shaft
18
are provided an upper mount bracket
19
and a lower mount bracket
20
that serve, respectively, as steering brackets for obtaining integral rotation.
Provided in a front portion of the engine holder
2
is a pair of upper mount units
21
provided linearly right and left widthwise with respect to the outboard motor
1
and are coupled with the upper mount bracket
19
. Also, provided on both sides of the drive shaft housing
9
is a pair of the lower mount units
22
that are connected with the lower mount brackets
20
. With the mounting device
6
structured as described above, the outboard motor
1
can be controlled rightward and leftward around the pilot shaft
18
relative to the clamp bracket
7
and allows the outboard motor
1
to be tilted up around the tilt shaft
16
.
FIG. 2
depicts an enlarged left side elevation view of the central part.
FIG. 3
is a longitudinal sectional view of FIG.
2
. As shown in
FIGS. 2 and 3
, the engine
3
mounted on the outboard motor
1
is, for example, a water-cooled, four-stroke, in-line four-cylinder engine comprising, for example, an assembled cylinder head
23
, a cylinder block
24
, and a crankcase
25
, etc.
At the extreme front of the engine
3
, the cylinder block
24
is located behind (starboard stern side) the crankcase
25
installed at the extreme left side (port bow side) as illustrated in
FIGS. 2 and 3
. Disposed behind the cylinder block
24
is a cylinder head
23
. As depicted in
FIG. 2
, the lower surfaces of the cylinder head,
23
, cylinder block
24
, and the crankcase
25
are, for example, formed on the same plane and mounted on the upper face of the engine holder
2
, and the cylinder head
23
, the cylinder block
24
and the crankcase
25
are all fixed by being tightened to the engine holder
2
by multiple bolts
26
from the lower surface of the engine holder
2
.
Furthermore, multiple bolts
27
penetrate through the engine holder
2
from the bottom of the oil pan
5
located under the engine holder
2
and extend, for example, to the lower portion of the cylinder head
23
and the cylinder block
24
. The engine holder
2
and the oil pan
5
are fastened together, and fixed to, both the cylinder head
23
and the cylinder block
24
.
As depicted in
FIGS. 1 and 3
, the crankshaft
4
is, as described above, supported more or less vertically via, for example, multiple metal bearings
28
within the joining surfaces of the crankcase
25
and the cylinder block
24
. Within the cylinder block
24
, four cylinders
29
are formed more or less vertically in a row, and a piston
30
is inserted into the cylinder
29
such that it slides freely along the direction of the axis
31
.
Furthermore, the crankshaft
4
and the piston
30
are connected by a connection rod
32
whereby the reciprocating stroke movement of the piston
30
is converted into the rotational motion of the crankshaft
4
.
Formed within the cylinder head
23
is combustion chamber
33
that matches the cylinder
29
, and a spark plug
34
is connected thereto from the outside. Formed in the cylinder head
23
are intake port
35
that communicates with the combustion chamber
33
, and formed at the left side of the cylinder block
24
and the engine holder
2
is an exhaust port
37
that communicates with the exhaust path
36
. Further, located in the cylinder head
23
are intake valves
38
and exhaust valves
39
that open and close both ports
35
and
37
. Still further, located parallel with the crankshaft
4
and behind the cylinder head
23
are two cam shafts
40
that function to open and close the intake valves
38
and the exhaust valves
39
.
The cylinder head
23
is covered over by a cylinder head cover
41
. The cylinder head cover
41
is provided with a mechanical fuel pump
42
, and this mechanical fuel pump
42
is driven by a cam
43
provided on the cam shaft
40
.
As depicted in
FIG. 3
, the upper end of the crankshaft
4
projects up beyond the engine
3
. This projection
44
is provided with a flywheel
45
and a magnet device
46
for power generation, and all of these are covered over by a magnet cover
47
.
Also, the axes off the crankshaft
4
and the drive shaft
10
are located in an offset position, respectively. For example, the axis of the drive shaft
10
is located at a position behind and away from the axis of the crankshaft
4
(toward the cylinder head
23
).
By offsetting the drive shaft
10
a little backward, the front portion of the engine holder
2
and the oil pan
5
can move a little backward (or, the front portion of the engine
3
disposed above the engine holder
2
can move a little forward). As a result, the position of the center of gravity CG of the entire outboard motor
1
shifts toward the front side while, at the same time, a space is formed directly under the crankshaft
4
, and the mounting device
6
is positioned so that the pilot shaft
18
can be positioned on more or less the same axis line as crankshaft
4
. The bottom of the crankcase
25
directly above this space is covered from below by an extended portion
2
a
that is formed by extending the upper front portion of the engine holder
2
forward.
The lower end of the crankshaft
4
protrudes towards the bottom of the engine
3
, and a crank gear
50
is forcedly inserted into this projection
48
. In addition, the connection means
11
is, for example, spline-engaged with the upper end of the drive shaft
10
and coaxially therewith, the drive shaft
10
protruding over the engine holder
2
. As a driven gear
51
formed integrally with the connection means
11
that engages with the crank gear
50
, when the crankshaft
4
spins, its rotational force is transmitted from the crank gear
50
, to the driven gear
51
, and the drive shaft
10
is driven to spin.
Provided in a space between the lower portion of the engine
3
and the upper surface of the engine holder
2
is a cam shaft drive mechanism
53
that transmits the spin of the crankshaft
4
to the cam shaft
40
, thereby causing the cam shaft
40
to spin. This cam shaft drive mechanism
53
has, for example, a chain driven format comprising a timing sprocket
54
formed integrally with the connection means
11
below the driven gear
51
formed integrally with the connection means
11
, a pair of the cam sprockets
56
(right and left; one for intake and one for exhaust) provided at the lower end of two cam shafts
40
that protrude toward lower surface of the engine
3
and turn integrally, and a timing chain
57
winding around the sprockets
54
and
56
.
FIG. 4
is a sectional view along lines IV—IV in FIG.
2
and depicts in detail the coupling structure between the upper mount unit
21
and the upper mount (steering) bracket
19
.
FIG. 5
is a sectional view along lines V—V in FIG.
4
.
As depicted in
FIGS. 4 and 5
, formed in the front portion of the engine holder
2
is a left and right pair of cylindrical mount holders
58
that extend in the front-back direction, at the left side in the figure, adjacent to the center of the gravity CG (vertical direction in
FIG. 4
) of the outboard motor
1
. The openings
59
of the front part are made in the front face of the engine holder
2
. Furthermore, the drive shaft
10
is inserted between the right and left mount holders
58
, and protective wall
60
of the drive shaft
10
is formed between a mount holder
58
and the drive shaft
10
. The mount holders
58
are formed at the closest possible position to the protective wall
60
to clear the wall
60
.
In the rear part of the upper mount (steering) bracket
19
is a right and left pair of mount arms
61
extending toward the rear (right side in the figure), and the pilot shaft
18
discussed earlier is inserted through a shaft hole
62
formed between these mount arms
61
and fixed.
FIG. 6
is an enlarged sectional view of the upper mount unit
21
described above. As depicted in
FIG. 6
, the upper mount unit
21
essentially comprises a rod-shaped mount bolt
63
, a stopper
64
formed somewhere along the mount bolt
63
, a cylindrical inner tube
65
disposed around the mount bolt
63
behind the stopper
64
, a mount gum
66
made of an elastic material, such as rubber, that winds around this inner tube
65
with the back ends, thereof on the same plane, a back nut
67
for positioning the inner tube
65
and the mount gum
66
between the stopper
64
, and a reverse thrust rubber
68
, etc., into which this back nut
67
is mounted.
The upper mount unit
21
is also divided into a rear mounting portion
69
and a front steering fixing portion
70
bordering with the stopper
64
. Mounted between the inner tube
65
and the reverse thrust rubber
68
is a rear mount washer
71
. Prior to assembling the upper mount unit
21
to the mounting device
6
, the mounting portion
69
is preformed by fixing the mount gum
66
to the mount bolt
63
and is subsequently inserted into the mount holder
58
of the engine holder
2
from the front, and is then supported by the engine holder
2
by fixing the mount cover
72
from the front to the engine holder
2
by bolts
73
so as to be easily attached or removed.
After the mounting portion
69
is fixed to the engine holder
2
, the steering fixing portion
70
, that is, the front half of the mount bolt
63
, is inserted through a mount arm
61
formed at the back portion of the upper mount (steering) bracket
19
, and the upper mount unit
21
is fixed by the front nuts
74
from the front. Mounted between the front nuts
74
and the mount arm
61
is a front mount washer
75
.
Formed in the back of the mount holder
58
is a receiver
76
for the reverse thrust rubber
68
. When the mount gum
66
of the upper mount unit
21
is inserted into the mount holder
58
, the reverse thrust rubber
68
on the rear end portion of the upper mount unit
21
is received into this receiver
76
.
FIG. 7
is a view seen from the direction of arrow VII in FIG.
5
and depicts the front face of the engine holder
2
. The right side from the protective wall
60
for the drive shaft
10
depicts a state in which the mount cover
72
is mounted, while the left side of the mount cover
72
depicts a state in which the mount cover
72
is not mounted.
FIG. 8
is a sectional view along lines VIII—VIII in FIG.
7
.
As depicted in
FIGS. 4
,
5
,
7
and
8
, the mount cover is, for example, plate-shaped and has an opening
77
smaller than the diameter of the mount gum
66
but larger than the diameter of the stopper
64
on the mount bolt
63
and formed into a right and left asymmetrical configuration that clears the protective wall
60
of the drive shaft
10
and is fixed to the upper portion and the lower portion of the engine holder
2
by bolts
73
so as to be freely attached or removed.
Formed at the bottom on the inner peripheral surface of the mount holder
58
is a groove
79
extending in a front-back direction up to the opening
59
of the mount holder
58
on the front face of the engine holder
2
. This groove
79
serves as an air vent to prevent an airtight status from occurring inside the mount holder
58
when inserting the upper mount unit
21
into the mount holder
58
, or when removing the upper mount unit
21
from the mount holder
58
.
FIG. 9
is a diagram of an enlargement of the mount arm
61
of the upper mount (steering) bracket
19
.
FIG. 10
is a sectional view along lines X—X in FIG.
9
.
As shown in
FIGS. 9 and 10
, the stopper
64
formed somewhere along the mount bolt
63
has a non-circular sectional configuration (i.e., a configuration that is not circular). The present embodiment has a hexagonal-sectional configuration, while a fit
80
that corresponds to the sectional configuration of this stopper
64
is formed on the mount arm
61
. By engaging the stopper
64
on the mount bolt
63
into this fit
80
, the movement of the mount bolt
63
is controlled in the circumferal direction. When tightening the front nut
74
at the front end of the mount bolt
63
, the mount bolt
63
is prevented from spinning.
Reference will now be made in detail to how the illustrated embodiments of the present invention operate.
Since the axes of the crankshaft
4
and the drive shaft
10
are disposed at an offset position, that is slightly back from the axis of the crankshaft
4
(toward the cylinder head
23
), a space is generated directly below the crankshaft
4
in front of the engine holder
2
and the oil pan
5
that enables the disposal therein of a mounting device
6
comprising a swivel bracket
17
, a mount bracket, a pilot shaft
18
, etc. As a result, the overall front-back length of the outboard motor
1
can be reduced, resulting in a compact outboard motor
1
.
Also, by reducing the overall front-back length of the outboard motor
1
, a left-right pair of upper mount units
21
provided in front of the engine holder
2
can then be positioned adjacent to the center of the gravity CG of the outboard motor
1
, whereby the vibrations transmitted from the engine
3
to the hull of a boat can be greatly reduced.
Further, by allowing the upper mount unit
21
to be positioned adjacent to the center of the gravity CG of the outboard motor
1
, openings
59
of the mount holder
58
on the front face of the engine holder
2
can be made at a location slightly back from the drive shaft
10
(toward the cylinder head
23
). As a result, when the mount gum
66
of the upper mount unit
21
is mounted on the mount holder
58
, the front end of the mount gum
66
is positioned on the same plane as, or adjacent to, the openings
59
, resulting in a simple mount cover
72
configuration that was conventionally complex and, moreover, cost and weight reduction can be devised.
In addition, because the front-back length of the mount holder
58
can be reduced, improved weigth reduction, casting properties, and machine properties, as well as reduced machining parameters, can be devised. Also, a sufficient mount holder
58
capacity can be provided.
Also, by forming the mount holder
58
at the maximum possible position to clear the protective wall
60
of the drive shaft
10
, sufficient mount holder
58
capacity can be provided and, by forming the mount cover
72
in an asymmetrical configuration so that it clears the protective wall
60
of the drive shaft
10
, the pitch of the left and right mount gums
66
can become narrow, whereby the upper mount unit
21
can be positioned closer to the center of gravity CG of the outboard motor
1
.
Further, the upper mount unit
21
is divided into a rear mounting portion
69
and a front steering fixing portion
70
bordering with the stopper
64
. At a stage prior to the assembly of the mount device
6
, its mount gum portion
66
is fixed in advance to the mount bolt
63
, thereby forming the mount portion
69
. If, after this mount portion
69
has been fixed to the engine holder
2
, the steering fixing portion
70
is fixed to the upper mount (steering) bracket
19
, the number of assembly processes will decline and productivity will improve.
Still further, by forming, at the bottom on the inner peripheral surface of the mount holder
58
, a groove
79
that extends in the front-back direction up to the opening
59
of the mount holders
58
on the front face of the engine holder
2
, it becomes easy to insert or remove the upper mount unit
21
. Moreover, it becomes easy to drain water even when, for example, water penetrates inside the mount holder
58
during navigation, resulting in improved durability of the upper mount unit
21
.
Furthermore, by providing a stopper
64
having a non-circular configuration somewhere along the mount bolt
63
and by engaging this stopper
64
in the mount arm
61
to prevent the mount bolt
63
from turning, it becomes unnecessary, for example, to provide a whirl-stop mechanism in the front mount washer
75
or to provide a whirl-stop notch in the mount bolt
63
when tightening and fixing the front end portion of the mount bolt
63
with the front nut
74
.
Also, it becomes unnecessary to restrain the mount bolt
63
by hand or with another implement when tightening the front end portion of the mount bolt
63
with the front nut
74
. As a result, the structure can be made simpler and assembly work improves. Moreover, sufficient tightening torque is obtained without decreasing the strength of the mount bolt
63
.
The displacement of the mounting bracket
6
caused by reverse rotation of the outboard motor
1
engine is conventionally controlled by interpolating a thrust stopper comprising an elastic material such as rubber, etc., between the outboard motor and the clamp bracket. In the present invention, by providing the back end of the inner tube
65
and the back end of the mount gum
66
on the same surface, and by mounting the reverse thrust rubber
68
onto the back nut
67
provided on the rear end of the mount bolt
63
, it becomes possible for this reverse thrust rubber
68
to function as a thrust stopper.
Also, when the outboard motor
1
is propelled in reverse, the transom (not shown) of the hull becomes resistant, and the outboard motor becomes displaced by moving in all directions, up and down, right and left. However, by housing the reverse thrust rubber
68
in the receiver
76
formed at the back of the mount holder
58
, it becomes possible to receive the thrust from every three-dimensional direction.
In the embodiment described above, the example depicts an application of the present invention to an in-line four-cycle engine
3
. However, the present invention is applicable to other types of engine irrespective of the number of cylinders. Further, the present invention can also be applied to V-type engines in which cylinders are disposed in V-form when viewed from above.
According to the mounting structure for an outboard motor of the present invention as described above, a crankshaft in an outboard motor is positioned more or less vertically inside an engine mounted on an engine holder that can be attached to a hull by means of a mount device, and the rotational force of this crankshaft is transmitted to a propelling device by means of a drive shaft. The axis of the drive shaft is positioned such that it is offset from the axis of the crankshaft slightly toward the rear of the outboard motor, and a left and right pair of mount holders are formed adjacent to the center of gravity of the outboard motor within the engine holder, and the mount units are inserted into these mount holders from the front of the engine holder. Moreover, the drive shaft is inserted between the mount holders, and the mount holders are formed and disposed at the closest possible position to clear the protective wall of the drive shaft. Therefore, the mount holder capacity can be sufficient and engine vibrations can be largely reduced.
The mount units are inserted into the mount holders from the front of the engine holder and secured to the engine holder in a freely removable manner from the front and by way of the mount cover, and the mount cover is formed into a left-right asymmetrical configuration so as to clear the protective wall of the drive shaft, and so the left-right pitch of the mount gum can be made narrow, and engine vibrations can be further reduced.
Since openings of the mount holders on the front side of the engine holder are made a little behind the drive shaft, making the engine holder lightweight, improving casting, and improving workability can be devised.
Since the mount unit comprises a mount bolt, a stopper formed somewhere along the mount bolt, a cylindrical inner tube positioned around the mount bolt behind the stopper, a mount gum winding around this inner tube, and a back nut for fixing the inner tube and the mount gum and provided in the back end of the mount bolt. Furthermore, the mount unit is divided into a rear mounting portion and a front steering fixing portion bordering with the stopper, and the mounting portion is assembled by fixing the mount gum to the mount bolt beforehand at the stage the mount device is assembled, and after this mounting portion is fixed to the engine holder, the steering fixing portion is fixed to a bracket provided on the hull of a boat, whereby assembling workability improves.
Since the stopper formed somewhere along the mount bolt is formed into non-circular cross sectional configuration, and a fit that corresponds to the sectional configuration in a bracket that is provided on the side of the hull, and the stopper of the mount bolt engages this fit and prevents the mount bolt from turning, whereby assembly workability improves.
Since a reverse thrust rubber is mounted onto the back nut, and a receiver is formed in the back end of the mount holder to receive the reverse thrust rubber, it becomes possible to receive thrust from every direction caused by the displacement generated by the outboard motor.
Since a groove is formed at the bottom on the inner peripheral surface of the mount holder extending in the front-back direction up to the opening of the mount holder on the front face of the engine holder, assembling or removing workability improves, as does the durability of the mount unit.
Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. It is intended that the specification and examples be considered as exemplary only. Thus, it should be understood that the invention is not limited to the illustrative examples in this specification. Rather, the invention is intended to cover all modifications and variations that come within the scope of the following claims and their equivalents.
Claims
- 1. A mounting structure for an outboard motor, comprising:a crankshaft disposed roughly vertically in an engine mounted on an engine holder attached to the hull of a boat via a mounting device such that the rotational force of the crankshaft is transmitted to a propelling device via a drive shaft; a drive shaft for transmitting a rotational force of the crankshaft to a propelling device, the drive shaft being disposed so that its axial center is offset from an axial center of the crankshaft toward a rear side of the outboard motor; a pair of left and right mount holders formed in the engine holder in the vicinity of the center of gravity CG of the outboard motor; and wherein the drive shaft is inserted between the pair of left and right mount holders while at least one mount unit is inserted from the front of the engine holder into the mount holders, and the mount holders are formed at a maximum position that will also maintain clearance from a protective wall of the drive shaft.
- 2. The mounting structure for an outboard motor according to claim 1, wherein the mount unit is inserted into the mount holders from the front side of the engine holder and secured by at least one mount cover so as to be easily attached or removed from the front, and the mount cover is formed into a right-left asymmetrical configuration so as to maintain clearance from the protective wall of the drive shaft.
- 3. The mounting structure for an outboard motor according to claim 1, wherein openings on a front side of the engine holder on the mount holders are located a little behind the drive shaft.
- 4. The mounting structure for an outboard motor of claim 1, wherein a groove is formed at a bottom of a inner peripheral surface of the mount holders so as to extend in a front-back direction up to the opening of the mount holders on the front face of the engine holder.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-254646 |
Sep 1999 |
JP |
|
US Referenced Citations (4)
Number |
Name |
Date |
Kind |
3062173 |
Kiekhaefer |
Nov 1962 |
A |
4303401 |
Sanmi et al. |
Dec 1981 |
A |
5180319 |
Shiomi et al. |
Jan 1993 |
A |
5443044 |
VanRens |
Aug 1995 |
A |
Foreign Referenced Citations (2)
Number |
Date |
Country |
7-324659 |
Dec 1995 |
JP |
10-119891 |
May 1998 |
JP |