1. Field of the Invention
The present invention is generally related to a mounting system for a marine engine and, more particularly, to a mounting system for a four cylinder in-line engine that is tilted, or slanted, within the structure of a marine vessel.
2. Description of the Related Art
Those skilled in the art of marine propulsion systems are aware of various different methods for supporting an engine in relation to a marine drive unit, such as a sterndrive device. These support techniques typically involve a plurality of mounts which attach the marine engine to the marine vessel. The mounts typically comprise a metallic structure that is combined with an elastomeric material for the purpose of supporting the marine engine in such a way that vibrations are damped and prevented from being transmitted directly to the marine vessel structure.
U.S. Pat. No. 3,722,456, which issued to Lambrecht et al. on Mar. 27, 1973, describes a sterndrive unit propeller trimming arrangement. The system comprises a boat hull and a sterndrive unit which includes and is supported by an engine and which further includes a marine propulsion lower unit tiltable vertically and swingable horizontally independently of the engine, together with means mounting the sterndrive unit on the boat hull including means for selectively vertically displacing or tilting the forward end of the engine relative to the rear of the engine.
U.S. Pat. No. 3,929,089, which issued to Lambrecht et al. on Dec. 30, 1975, describes a sterndrive hydraulic trim control system including a tilt position indicator. The unit includes a sterndrive leg fixed to the rear of an engine and including a part which is tiltable vertically and swingable horizontally independently of the engine. It includes a rearwardly located elastomeric mount connected to the sterndrive unit and adapted for connection to a boat hull for vibrationally isolating and supporting the sterndrive unit from the boat hull. It also provides a pivotal axis relative to which the sterndrive unit is tiltable relative to the boat hull, an elastomeric part, a bracket fixed to the elastomeric part and adapted to be fixed to the boat hull, an arm fixed to the elastomeric part remotely from the bracket, and a jacking mechanism connected between the engine and the arm for tilting the sterndrive unit relative to the boat hull while also supporting and vibrationally isolating the engine from the boat hull.
U.S. Pat. No. 5,129,479, which issued to Fujii et al. on Jul. 14, 1992, describes a suspension system for an engine and transmission assembly mounted transversely in a vehicle. It has a main axis of moment of inertia extending in a left and right direction of the vehicle, a single first mount located at a first end of the engine and transmission assembly and at least one additional mount located in the vicinity of an opposite second end of the assembly. The center of gravity of the assembly is located on a main axis of moment of inertia of the assembly extending between the first and second ends and is closer to the first end than to the second end.
U.S. Pat. No. 5,450,922, which issued to Doi et al. on Sep. 19, 1995, describes an automobile power plant mounting structure. The power plant is mounted on both sides in a transverse direction by mounts. Each of the mounts is placed within a triangle defined by a point on a primary inertial axis of the power plant on the transverse side of the power plant.
U.S. Pat. No. 5,478,264, which issued to Law on Dec. 26, 1995, describes a marine engine mounting system which includes a vibration absorbing assembly for mounting a marine engine to a stringer. It includes a mounting bracket adapted for attachment to the marine engine, a base adapted for attachment to a stringer, and first and second resilient vibration absorbing members supported within the mounting bracket and selectively connected to the base. The first resilient member is relatively more resistant in a horizontal direction for cushioning horizontal thrust loads acting upon the bracket with respect to the base.
U.S. Pat. No. 5,634,832, which issued to Nakase et al. on Jun. 3, 1997, describes an induction system for a four-cycle watercraft engine. Various induction system configurations adapt a four-cycle multi-cylinder engine for use in small personal watercrafts. This is accomplished by canting the engine at an angle to a vertically extending plane and positioning the induction system on the upper portion of the cylinder head.
U.S. Pat. No. 6,027,384, which issued to Nitta et al. on Feb. 22, 2000, describes a four-cycle engine for a small jet boat. The engine is provided which is suitable for use in a vehicle or an apparatus such as a small jet boat to be operated on the premise that it often overturns. An oil pan is disposed below the bottom of a crankcase, the spaces and the components are communicated with each other via a communicating hole which is formed in the bottom of the crankcase.
U.S. Pat. No. 6,386,309, which issued to Park on May 14, 2002, describes a mount assembly for an automotive power plant. The mounting structure for a vehicle includes an engine side mount assembly, a transmission side mount assembly, and front and rear mount assemblies. The engine side mount assembly includes a mount which is less stiff in the front and rear directions than in the upward and downward directions of the vehicle and is arranged such that an axis of the mount is parallel to an inertial axis of a moment of inertia of the power plant.
U.S. Pat. No. 6,390,863, which issued to Imanaga on May 21, 2002, describes an outboard motor which includes an engine holder, an engine disposed above the engine holder in a state wherein the outboard motor is mounted to a hull, a mount unit including upper and lower mount devices for mounting the outboard motor to the hull and a bracket through which the upper and lower mount devices are mounted to the hole.
U.S. Pat. No. 6,415,884, which issued to Hawener et al. on Jul. 9, 2002, describes a suspension system for a drive assembly of a motor vehicle. The drive assembly is secured above a subframe to a separate cross member by way of two engine mounts, with a third mount being provided on a transmission housing or on a distributor drive. The cross member is secured separately and rigidly to the subframe at the vehicle body.
U.S. Pat. No. 6,645,019, which issued to Shiomi et al. on Nov. 11, 2003, describes an outboard engine system. An inertia force generated longitudinally by a piston is countervailed by an inertia force generated by a crankshaft and inertia forces laterally generated vibrate a body of the outboard engine system laterally about a phantom center point of vibration. An elastomeric member resiliently supporting the system body on a hull has a rigidity in a tangent direction about the phantom center point of vibration.
U.S. Pat. No. 7,014,519, which issued to Batten et al. on Mar. 21, 2006, discloses a marine propulsion system with a tilted in-line engine. The engine is disposed at a tilted angle relative to a vertical plane in order to reduce the maximum height requirement space of an engine compartment of a marine vessel. The crankshaft axis of the in-line engine can be located on a vertical vessel symmetry plane or can be offset from it. The crankshaft of the in-line engine can be disposed parallel to the vessel symmetry plane, within the vessel symmetry plane, or perpendicular to the vessel symmetry plane.
The patents described above are hereby expressly incorporated by reference in the description of the present invention.
A marine propulsion system made in accordance with a preferred embodiment of the present invention comprises an engine having a plurality of cylinders, a marine propulsion device connected in torque transmitting relation with the crankshaft, and a plurality of mounts attached to the engine. Each of the plurality of cylinders has an associated one of a plurality of central axes disposed within a piston symmetry plane. The engine comprises a crankshaft supported for rotation about a crankshaft axis which is also disposed within the piston symmetry plane. The engine is supported to dispose the piston symmetry plane at a preselected angle relative to a vertical plane. The preselected angle is greater than zero degrees and less than ninety degrees. Each of the plurality of mounts has a primary axis and each of the primary axes is disposed in parallel association with the piston symmetry plane.
The engine is supported by the plurality of mounts in a marine vessel and in a preferred embodiment, the plurality of mounts comprises first and second mounts which are attached to a rear portion of the engine and a third mount which is attached to a front portion of the engine. A bearing is configured to support a driveshaft of the marine propulsion system. A support axis extends between the bearing and the third mount. The bearing is supported by a transom of the marine vessel and the support axis extends generally through a center of gravity of the engine. In a particularly preferred embodiment of the present invention, the bearing is a gimbal bearing. The bearing is aligned with the crankshaft axis and the first and second mounts are spaced apart from, and on opposite sides of, the piston symmetry plane. The third mount is disposed within the piston symmetry plane in one of several alternative embodiments of the present invention. The preselected angle, between the piston symmetry plane and a vertical plane is between forty-five and fifty-five degrees in a preferred embodiment of the present invention. The plurality of cylinders comprises four cylinders which are disposed within the piston symmetry plane in a preferred embodiment of the present invention.
The present invention will be more fully and completely understood from a reading of the description of the preferred embodiment in conjunction with the drawings, in which:
Throughout the description of the preferred embodiment of the present invention, like components will be identified by like reference numerals.
With continued reference to
With continued reference to
With continued reference to
With continued reference to
Each of the three mounts, 41-43, has a primary axis. These primary axes are identified by reference numerals 101-103 in
With continued reference to
It should be understood that the piston symmetry plane 18 illustrated in
With references to
Throughout the description of the preferred embodiment of the present invention, the term “primary axis” is used in relation to the mounts, 41-43, to define an axis along which the mount is designed to support, or react to, a load provided by the device (e.g. the engine 12) which is intended to be supported by the mounts. Those skilled in the art of engine mount configurations are aware of many different types of mounts that can be used for these purposes. The mounts typically comprise a metallic portion and an elastomeric portion. The relationship between the metallic and elastomeric portions of a mount are typically arranged to define one or more axes that are most suitable for supporting and damping a load which can often be a vibration load. Many types of mounts have two or more such axes. Often, a mount can support a load efficiently and economically and effectively damp vibrations along a primary or principal axis and also along an axis which is generally perpendicular to the primary or principal axis. In that case, the use of the term “principal axis” in the description of the present invention is intended herein to mean either the central axis which best damps such a load or possibly another axis perpendicular to the principal or primary axis which can also effectively and efficiently damp the load even though one of the two alternative alignments described herein may be measurably better than the other. In many applications, the primary or principal axis of a mount can be the axis which exhibits the more resilient or softer response to a load on the mount which is parallel to that axis. However, in other applications, a different axis along which the reaction of the mount is stiffer or less resilient may be preferable. As used herein to describe the preferred embodiment of the present invention, the principal axis is an axis of a mount which effectively and efficiently damps the vibrations caused by the reciprocating movement of pistons within the cylinders of an engine.
Although the present invention has been described with particular specificity and illustrated to show a preferred embodiment of the present invention, it should be understood that alternative embodiments are also within its scope.
Number | Name | Date | Kind |
---|---|---|---|
3722456 | Lambrecht et al. | Mar 1973 | A |
3929089 | Lambrecht et al. | Dec 1975 | A |
5129479 | Fujii et al. | Jul 1992 | A |
5450922 | Doi et al. | Sep 1995 | A |
5478264 | Law | Dec 1995 | A |
5634832 | Nakase et al. | Jun 1997 | A |
6027384 | Nitta et al. | Feb 2000 | A |
6029638 | Funai et al. | Feb 2000 | A |
6322409 | Hattori et al. | Nov 2001 | B1 |
6386309 | Park | May 2002 | B1 |
6390863 | Imanaga | May 2002 | B1 |
6415884 | Hawener et al. | Jul 2002 | B1 |
6645019 | Shiomi et al. | Nov 2003 | B1 |
7014519 | Batten et al. | Mar 2006 | B1 |
20030017768 | Gokan | Jan 2003 | A1 |