The present disclosure relates generally to devices using liquid inhalable precursors. More specifically, and without limitation, the present disclosure relates to devices for vaping and methods of manufacturing such devices.
Vaping devices, also referred to herein as vaping devices (EVDs), may be used for portable vaping. An vaping device may vaporize a pre-vapor formulation, such as an oil that may or may not contain one or more cannabinoids, to form a vapor. The e-vaping device may include a reservoir that holds a pre-vapor formulation and a heating element that vaporizes the pre-vapor formulation by applying heat to at least a portion of the pre-vapor formulation. Vaping devices are often sold and shipped directly to local oil manufacturers, and then filled with a pre-vapor formulation, and capped by the local oil manufacturers.
Filling and capping may be done by hand, or it may be automated. For automated filling and capping, the mouthpiece must be able to be effectively and securely attached by machine to the reservoir. The mouthpiece and associated structures must plug the reservoir to ensure that no pre-vapor formulation can spill out of the reservoir.
There is a need for improved design of an EVD that has a simple, secure, and reliable structure to lock the mouthpiece onto the reservoir.
According to one aspect, an vaping system may include: a tank with a reservoir for holding a liquid to be vaporized, the tank having a proximal end for connection to a mouthpiece and a distal end for connection to a cartridge base; an atomizer housing within the tank, the atomizer housing comprising a distal base portion for receiving the liquid to be vaporized, and a central lumen for a vapor to be drawn proximally, the central lumen extending from a distal end to a proximal end, the proximal end of the central lumen comprising a first ridge, a second ridge, and a third ridge, each of the first, second and third ridges extending circumferentially laterally from the central lumen; the first ridge for interfacing with a locking sheath, the second a third ridges for receiving a gasket between the second and third ridges; a mouthpiece having an external wall and an interior guide lumen for receiving vapor from the proximal end of the central lumen, a space between the interior guide lumen and the external wall for receiving a proximal end of the locking sheath; the locking sheath comprising the proximal end for interfacing with the mouthpiece, and a distal end, an interior side forming a lumen and an exterior side, a distal flange extending from the exterior side, a medial ridge extending from the exterior side, the distal flange and the medial ridge forming a space for receiving a sealing gasket between the distal flange and the medial ridge, the medial ridge for interfacing between the top of the cartridge and the base of the mouthpiece; the locking sheath further comprising exactly three teeth extending inwardly from the interior side of the locking sheath facing the lumen of the locking sheath, the exactly three teeth for interfacing with the first ridge of the central lumen of the atomizer housing within the tank, the three teeth spaced equidistant apart.
According to another aspect, an interior shelf is formed on the interior side of the lumen of the locking sheath, and the three teeth extend inwardly and proximally from the interior shelf. In some configurations the exactly three teeth each have a width of one-sixth of a circumference of the lumen.
According to another aspect, a locking sheath for an vaping system includes: a proximal end for interfacing with a mouthpiece, a distal end, an interior side forming a lumen and an exterior side, a distal flange extending from the exterior side, a medial ridge extending from the exterior side, the distal flange and the medial ridge forming a space for receiving a sealing gasket between the distal flange and the medial ridge, the medial ridge for interfacing between a top of a cartridge and a base of the mouthpiece; the locking sheath further comprising at least one tooth extending inwardly from the interior side of the locking sheath facing the lumen of the locking sheath, the at least one tooth for interfacing with a central lumen of a cartridge tank to lock the central lumen of the cartridge tank to the locking sheath.
Other aspects of the disclosed subject matter, as well as features and advantages of various aspects of the disclosed subject matter, should be apparent to those of ordinary skill in the art through consideration of the ensuing description, the accompanying drawings, and the appended claims.
The following drawings illustrate what are currently considered to be specific representative configurations for carrying out the disclosed subject matter and are not limiting as to embodiments which may be made in accordance with this disclosure. The components in the drawings are not necessarily to scale relative to each other. Like reference numerals designate corresponding parts throughout the several views.
Hereinafter, exemplary embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. Advantages and features of the present disclosure and methods accomplishing them will become apparent from the following description of exemplary embodiments with reference to the accompanying drawings. Various aspects discussed in reference to one drawing may be present and/or used in conjunction with the embodiment shown in another drawing, and each element shown in multiple drawings may be discussed only once.
Unless otherwise indicated, all numbers expressing quantities of ingredients, properties and so forth used in the specification and claims are to be understood as being modified in all instances by the term “about.” Accordingly, unless indicated to the contrary, the numerical parameters set forth in the specification and attached claims are approximations that may vary depending upon the desired properties sought to be obtained by the embodiments of the present disclosure. At the very least, and not as an attempt to limit the application of the doctrine of equivalents to the scope of the claims, each numerical parameter should at least be construed in light of the number of reported significant digits and by applying ordinary rounding techniques. Notwithstanding that the numerical ranges and parameters setting forth the broad scope of the present disclosure are approximations, the numerical values set forth in the specific examples are reported as precisely as possible. Any numerical value, however, inherently contains certain errors necessarily resulting from the standard deviation found in their respective testing measurements. In one embodiment, the terms “about” and “approximately” refer to numerical parameters within 10% of the indicated range.
Reference in the specification to “one configuration,” “one embodiment,” “a configuration,” or “an embodiment” means that a particular feature, structure, or characteristic described in connection with the configuration is included in at least one configuration, but it is not a requirement that such feature, structure, or characteristic be present in any particular configuration unless expressly set forth in the claims as being present. The appearances of the phrase “in one configuration” in various places may not necessarily limit the inclusion of a particular element of the invention to a single configuration, rather the element may be included in other or all configurations discussed herein.
The terms “a,” “an,” “the,” and similar referents used in the context of describing the embodiments of the present disclosure (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. Thus, for example, reference to “a flange” may include one or more of such flanges. Structural elements, compositional elements, and/or materials may be presented in a common list for convenience. However, these lists should be construed as though each member of the list is individually identified as a separate and unique member.
Recitation of ranges of values herein is merely intended to serve as a shorthand method of referring individually to each separate value falling within the range. Unless otherwise indicated herein, each individual value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein is intended merely to better illuminate the embodiments of the present disclosure and does not pose a limitation on the scope of the present disclosure. No language in the specification should be construed as indicating any non-claimed element essential to the practice of the embodiments of the present disclosure.
Groupings of alternative elements or embodiments disclosed herein are not to be construed as limitations. Each group member may be referred to and claimed individually or in any combination with other members of the group or other elements found herein. It is anticipated that one or more members of a group may be included in, or deleted from, a group for reasons of convenience and/or patentability. When any such inclusion or deletion occurs, the specification is deemed to contain the group as modified thus fulfilling the written description of all Markush groups used in the appended claims.
Certain components of the vaping system described herein will be described as being coupled or connected to one another and such connections and couplings may be achieved in any suitable manner. Additionally, such components may be integrated with one another or distributed in any suitable fashion. As used herein, the vaping system may be described as having parts or portions that are more proximal and parts or portions which are more distal. This is relative to the distance from a user's mouth with the vaping system is in use. For example, the mouthpiece of the vaping system will be more proximal, or on a proximal end of the vaping system. In one configuration, a portion or feature of the system which is towards the proximal end is closer to the proximal end than the distal end. Similarly, in an exemplary configuration, a portion or feature of the system which is towards the distal end is closer to the distal end than the proximal end.
This disclosure generally relates to systems and methods for improved vaping systems. According to one aspect, an vaping system 10 (
The tank 15 has a proximal end 31 for connection to the mouthpiece 30 and a distal end 32 for connection to the cartridge base 19. The base 19 may include a means for connection to a battery to provide power to the heating element (shown, by way of example, as threaded distal projection 33 in
Holes 37 in the distal base portion 39 of the atomizer housing 24 allow oil from the reservoir of the tank 15 to enter the atomizer housing 24, contact one or more heating elements, and be heated into vapor. As the oil is vaporized, it travels upward through the central lumen 38, from the distal end 42 of the central lumen 38 to the proximal end 45 of the central lumen 38 to the mouthpiece 30 to be inhaled by the user. The vaping system 10 may include one or more gaskets or seals 75 between the mouthpiece 30 and the tank 15 to ensure the oil or other pre-vapor formulation does not leak out the mouthpiece 30.
The central lumen 38 of the atomizer housing includes one or more ridges 47 at or near the proximal end 45. The configuration illustrated in
Referring to
One or more structures may be attached to, or formed integrally with the locking sheath 25. Medial ridge 72 extends from the exterior side 69 outwardly. The medial ridge 72 interfaces between the proximal end 31 of the cartridge tank 15 and the distal end 78 of the mouthpiece 30 (
The locking sheath 25 includes one or more teeth 80 for locking the locking sheath into place on the proximal end 45 of the central lumen 38.
With reference to the top view of
The space between the teeth 80 may allow for additional flexing of the teeth 80. However, too much space between teeth 80 may not provide enough structural support and rigidity. Additionally, in configurations with an even number of teeth 80 that are spaced equidistant apart (such as two or four teeth), it may create spaces which are directly opposite each other within the lumen of the locking sheath 25 and cause structural weakness. In configurations with exactly three teeth spaced equidistant apart, there is no point on the inner lumen of the locking sheath that is not either covered by one of teeth 80 or is immediately opposite one of teeth 80. This is in contrast, for example, to configurations with four teeth, where there are spaces which are directly opposite other spaces, creating potential structural weakness.
Teeth 80 may interface with the proximal ridge 47a of the central lumen 38. For example, as the locking sheath 25 is placed over the central lumen 48, teeth 80 may engage the ridge 47a, be pushed outwardly by the ridge 47a, and then resiliently return to their resting position, below the ridge 47a. Each of the teeth 80 may have a sloped underside to encourage the teeth to be pushed outwardly by the ridge 47a as the ridge 47a engages the teeth from the bottom to be attached. Once attached, the flat top side of the teeth interfaced against the flat bottom side of the ridge 47a ensures that the locking sheath 25 cannot be removed.
The proximal end 51 of the locking sheath 25 may abut the interior of the mouthpiece 30. Mouthpiece 30 has an external wall 90 surrounding a substantially hollow lumen. Mouthpiece 30 further has an interior guide lumen 92 for guiding vapor from the central lumen 38 of the atomizer housing 24 to a user's mouth. A slot 95 (best seen in
In one configuration, the proximal end 51 of the locking sheath has a notch 97 formed therein. In configurations where the locking sheath 25 is formed by injection molding plastic, the notch 97 may be where plastic is injected into the mold. The notch 97 creates a pocket or void to inject plastic into the mold and reduce any excess plastic without protruding from the height of the part. Excess plastic protruding above the height of the proximal end 51 can cause issues such as reducing the fit between the proximal end 51 of the locking sheath 25 and the slot 95 of the mouthpiece. In other configurations, instead of a notch 97, the proximal end 51 may be flat and not provided with a notch.
The locking sheath 25 may be formed of a variety of materials and in a variety of ways. Injection molding plastic may be used to form all or part of the locking sheath. The locking sheath 25 could be cut from a plastic or metal. All or part of the locking sheath may be formed from metal or other suitable materials known in the art. In other configurations, the locking sheath may be provided with teeth formed of metal, such as a spring steel snap with metal teeth. The spring steel snap may be formed of stamped metal.
The locking sheath 25 includes one or more ribs 99 formed in the exterior side 69 of the sidewall 62 between the medial ridge 72 and the proximal end. The ribs 99 form voids 98 that can receive excess glue in configurations where the locking sheath 25 is glued to the mouthpiece 30. One rib 99 may be provided, or two or three or more ribs 99 may be provided. Instead of ribs 99, the locking sheath 25 may have a substantially smooth exterior side 69 of the sidewall 62 without ribs 99.
Mouthpiece 30 may be fit to the tank in any suitable manner. The mouthpiece 30 may be non-removably attached to the tank 15 to ensure a one-way tamper resistant fit. The mouthpiece 30 may be non-removably attached to the tank 15 by press fitting the locking sheath 25 against a ridge 47a of the central lumen 38. In this type of configuration, the central lumen 38 of the atomizer housing 24 may be provided with one or more ridges 47. Ridges 47 may extend outwardly from the central lumen 38, and in one configuration may be burred or otherwise shaped to facilitate a one-way connection. This burred proximal end 45 of the central lumen 38 may provide a 1-way connection to the mouthpiece 30, such that when the mouthpiece 30 and associated locking sheath 25 is pressed downward onto the burred proximal end 45, it cannot be removed. This one-way press-fit design may be tamper-resistant. It will be appreciated that this burred proximal end 45 of the central lumen 38 may be used in conjunction with other designs as described herein.
With reference to
According to another embodiment, an atomizer with a mouthpiece and heating core is shown in
Further, a first sealing ring is sleeved on the outer wall of the connecting post and on the inner wall of the mouthpiece body, and first flanges are symmetrically arranged on the outer wall of two sides of the first sealing ring and fixedly connected on the outer wall of the connecting post.
Further, a second sealing ring is sleeved on the outer wall of the mouthpiece body and on the inner wall of the oil cup.
Further, a first washer is sleeved on the outer wall of the bottom of the connecting post and on the inner wall of the oil cup, a second flange is arranged on the outer wall of the top of the first washer and fixedly connected on the outer wall of the connecting post, and a second washer is arranged on the outer wall of the bottom of the oil cup and sleeved on the outer wall of the connecting post.
Further, a cavity is arranged on the inner wall of the bottom of the connecting post, a non-woven sleeve is sleeved on the inner wall of the cavity, a heating core body is sleeved on the inner wall of the non-woven sleeve, a coil is inlaid and fixed on the inner wall of the heating core body, one end of the coil is fixedly connected to a first pin, the first pin is inlaid and fixed inside the heating core body, the other end of the coil is fixedly connected to the second pin, and the second pin is inlaid and fixed inside the heating core body.
Further, the bottom of the heating core body is provided with a POM, the POM is sleeved on the inner wall of the cavity, the second pin is arranged on the inner wall of the POM, the bottom of the POM is provided with an anode thimble, an electrode silicone sleeve is sleeved on the outer wall of the anode thimble, one end of the first pin is arranged on the inner wall of the electrode silicone sleeve, and a base is sleeved on the outer wall of the electrode silicone sleeve and mounted on the outer wall of the connecting post.
Further, the inner diameter of the coil is d, the inner diameter of the heating core body is D, d is smaller than D, the wire diameter of the coil is xd, and xd cuts D.
The exemplary embodiment illustrated in
In
As shown in
To assemble the vaping system, the heating core body 400 is first wrapped with the non-woven sleeve 4 and put to an appropriate position in the cavity 206, the first pin 402 is put in an inner hole of the POM 5, and the second pin 403 is put on the outer wall of the POM 5; then the POM 5 is pressed into the cavity 206 so that the second pin 403 is squeezed between the POM 5 and the connecting post 2, achieving the function of current conduction; then the first washer 203 is sleeved on the connecting post 2 at the position of the bottom of the second flange 205, and the assembled connecting post 2 is pressed into the oil cup 1; then the second washer 204 is sleeved on the part of the bottom of the connecting post 2 exposed outside the oil cup 1, and the base 6 is pressed into the bottom of the connecting post 2 so that the base 6 seals the oil cup 1; then the first pin 402 is pulled straight and inserted into the center hole of the electrode silicone sleeve 7, and the electrode silicone sleeve 7 is mounted in the center hole of the base 6; then the anode thimble 8 is mounted in the center hole of the electrode silicone sleeve 7 to squeeze the first pin 402 tightly and achieve the function of current conduction between the inner wall of the electrode silicone sleeve 7 and the outer wall of the anode thimble 8, the first sealing ring 200 is mounted in the groove between the first flanges 201, the second sealing ring 301 and the decorative part 302 are mounted on the mouthpiece body 3, and the mouthpiece body 3 is mounted on the connecting post 2 so that the second sealing ring 301 is coupled inside the oil cup 1, and the elastic buckle 300 is coupled with the hanging platform 202 to complete the assembly, wherein the coil 401 is used to heat the e-juice.
It should be noted that the relational terms herein such as first and second are only used to distinguish one entity or operation from another entity or operation and do not necessarily require or imply any such actual relation or sequence among these entities or operations. Furthermore, the terms “comprise,” “include” and any other equivalent expressions are intended to cover non-exclusive inclusion so that a process, method, object or device comprising a series of factors not only includes these factors but also includes other factors not expressly listed, or also includes factors inherent with the process, method, object or device.
Lastly, it should be noted that the foregoing description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been elaborated by referring to the foregoing embodiments, those skilled in the art still can modify the technical solutions of the foregoing embodiments, or equivalently replace some or all of the technical features therein. All modification, equivalent replacements and improvements within the spirit and principle of the present utility model shall be in the scope of protection of the present utility model.
Aspect A: An e-cigarette atomizer with a novel mouthpiece and heating core, comprising an oil cup (1), wherein a connecting post (2) is sleeved inside the oil cup (1), a mouthpiece body (3) being sleeved on the outer wall of the top of the connecting post (2), a decorative part (302) being sleeved on the inner wall of the mouthpiece body (3), an elastic buckle (300) being arranged on the inner wall of the mouthpiece body (3), a hanging platform (202) being arranged on the outer wall of the top of the connecting post (2), and the elastic buckle (300) being coupled on the outer wall of the bottom of the hanging platform (202).
Aspect B: The e-cigarette atomizer with a novel mouthpiece and heating core according to Aspect A, wherein a first sealing ring (200) is sleeved on the outer wall of the connecting post (2) and on the inner wall of the mouthpiece body (3), and first flanges (201) being symmetrically arranged on the outer wall of two sides of the first sealing ring (200) and fixedly connected on the outer wall of the connecting post (2).
Aspect C: The e-cigarette atomizer with a novel mouthpiece and heating core according to Aspect A, wherein a second sealing ring (301) is sleeved on the outer wall of the mouthpiece body (3) and on the inner wall of the oil cup (1).
Aspect D: The e-cigarette atomizer with a novel mouthpiece and heating core according to Aspect A, wherein a first washer (203) is sleeved on the outer wall of the bottom of the connecting post (2) and on the inner wall of the oil cup (1), a second flange (205) being arranged on the outer wall of the top of the first washer (203) and fixedly connected on the outer wall of the connecting post (2), and a second washer (204) being arranged on the outer wall of the bottom of the oil cup (1) and sleeved on the outer wall of the connecting post (2).
Aspect E: The e-cigarette atomizer with a novel mouthpiece and heating core according to Aspect D, wherein a cavity (206) is arranged on the inner wall of the bottom of the connecting post (2), a non-woven sleeve (4) being sleeved on the inner wall of the cavity (206), a heating core body (400) being sleeved on the inner wall of the non-woven sleeve (4), a coil (401) being inlaid and fixed on the inner wall of the heating core body (400), one end of the coil (401) being fixedly connected to a first pin (402), the first pin (402) being inlaid and fixed inside the heating core body (400), the other end of the coil (401) being fixedly connected to the second pin (403), and the second pin (403) being inlaid and fixed inside the heating core body (400).
The e-cigarette atomizer with a novel mouthpiece and heating core according to Aspect E, wherein the bottom of the heating core body (400) is provided with a piece of polyformaldehyde (POM (5)), the POM (5) being sleeved on the inner wall of the cavity (206), the second pin (403) being arranged on the inner wall of the POM (5), the bottom of the POM (5) being provided with an anode thimble (8), an electrode silicone sleeve (7) being sleeved on the outer wall of the anode thimble (8), one end of the first pin (402) being arranged on the inner wall of the electrode silicone sleeve (7), and a base (6) being sleeved on the outer wall of the electrode silicone sleeve (7) and mounted on the outer wall of the connecting post (2).
A ceramic heating core for e-cigarette atomizer according to Aspect E, wherein the inner diameter of the coil (401) is d, the inner diameter of the heating core body (400) being D, d being smaller than D, the wire diameter of the coil (401) being xd, and xd cutting D.
While the present methods and devices have been specifically described with respect to use in vaping systems, it will be appreciated that other applications are possible and contemplated herein. The various aspects described above, including elements of the various embodiments described above, can be combined to provide further embodiments. Various portions and components of apparatus within the scope of this disclosure, including for example, structural components, can be formed by one or more various suitable manufacturing processes known to those in the art. Similarly, various portions and components of apparatuses within the scope of this disclosure can be made from suitable materials known to those in the art.
The above description has set out various features, functions, methods, and other aspects of the disclosure. Time and further development may change the manner in which the various aspects are implemented. The scope of protection defined by the claims is not intended to be limited to the specific sizes, shapes, features, or other aspects of the disclosed embodiments. The claimed inventions may be implemented or embodied in other forms while still being within the scopes of the concepts disclosed hereby. Also included are equivalents of the elements of the claims that can be made without departing from the scopes of concepts properly protected by the claims that follow.
Number | Date | Country | Kind |
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202122492530.0 | Oct 2021 | CN | national |
102122630462X | Oct 2021 | CN | national |
This application claims priority under 35 U.S.C. 119(a) to Chinese utility application no. 202122492530.0, filed Oct. 17, 2021 (“the ‘530.0 Chinese priority application”), Chinese utility application no. 202122630462X, filed 30 Oct. 2021 (“the ‘462X Chinese priority application”), and claims priority under 35 U.S.C. 120 to U.S. provisional application No. 63/285,340, filed 2 Dec. 2021 (“the ′340 provisional application”). The ‘530.0 Chinese priority application, the ‘462X Chinese priority application, and the ′340 provisional application are incorporated herein by reference in their entireties.
Number | Date | Country | |
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63285340 | Dec 2021 | US |