1. Field of the Invention
The present invention relates to a movement control apparatus for controlling the movement of an object, and an image scan apparatus that has an imaging device to scan an image on a recording medium and the movement control apparatus to move the imaging device.
2. Description of the Related Art
A well-known digital printer scans an image on a recording medium such as a photo film (a negative film and a reversal film, for example) photoelectrically to generate digital image data, and records the image by modulating an intensity of recording light and projecting the recording light on a photosensitive recording material. The digital printer has an advantage in improving the quality of the recorded image by image processing, such as color balance correction and sharpness correction, to the image data of scanned image.
The image on the photo film is scanned by irradiating scan light from a light source and detecting the scan light through the photo film by an area image sensor like an area CCD sensor. For the purpose of increasing the resolution of the scanned image, U.S. Patent Application Publication No. 2001/0021008 describes a technique to repeat to scanning the film image and moving the area image sensor by a predetermined distance about microns (for example, half or quarter of the pixel pitch of the image sensor).
According to the above reference, the area image sensor performs minute movement by applying a voltage to a piezo element to move the area image sensor. Even when the applied voltage to the piezo element is stable, however, the position of the area image sensor is continuously deviated by creeping and hysteresis that are original to the piezo element. Such deviation in the position causes decrease in image quality of the scanned image. Moreover, hysteresis of the piezo element changes the position of the area image sensor at the time when the applied voltage to the piezo element is zero.
In a conventional image scan apparatus, since the movement of the area image sensor is relatively large, the image quality of the scanned image is not affected by the error in the position of the image sensor. When the pixel pitch becomes shorter to reduce the manufacture cost, or when the number to scan a single image increases for the purpose of increasing the resolution of the scanned image, the movement of the image sensor needs to be shorter. In that case, the error in the position of the image sensor affects the quality of the scanned image.
An object of the present invention is to provide a movement control device to control the movement of a controlled object like an area image sensor with high precision.
Another object of the present invention is to provide an image scan apparatus and an image scanning method to improve the quality and resolution of the scanned image by repeating to drive such movement control device to move the image sensor and scan the image on the object.
To achieve the above object, the movement control apparatus comprises a moving mechanism for moving a movable stage to support the controlled object, a position detecting device for detecting the position of the movable stage and outputting position information, and a control device for setting target positions of the movable stage including an initial position. The control device controls the movement of the movable stage such that the position information from the position detecting device becomes substantially the same as the target position.
The movable stage is movable in two directions that are perpendicular to each other. The position detecting device is a position sensor that changes the output as the position information in accordance with the distance to the movable stage. The control device sets a target output as an output of the position sensor at the target position, and controls the movement of the movable stage such that the output from the position sensor comes closer to the target output. The moving mechanism may include a piezo element.
In a preferred embodiment, such movement control apparatus is provided with an image scan apparatus for moving an imaging device on a movable stage to plural scan positions and generating image data by photoelectrically scanning an image on a recording medium at the scan positions. The image scan apparatus comprises a moving mechanism for moving the movable stage, a position detecting device for detecting the position of the movable stage and outputting position information, and a control device for setting target positions of the movable stage corresponding to the scan positions. The control device controls the movement of the movable stage such that the position information from the position detecting device becomes substantially the same as the target position. The image scan apparatus comprises an image synthesizing section to combine the image data obtained by image scan at the scan positions.
The scan positions include an initial position to start to scan the image. In addition, the scan positions are arranged at a same interval within the pixel pitch of the imaging device. The scan positions may be randomly shifted from the positions arranged at a same interval within the pixel pitch of the imaging device.
According to the present invention, since the movement of the movable stage is controlled such that the position information from the position detecting device becomes substantially the same as the target position, it is possible to move an object like an area image sensor with high precision. Moreover, controlling the movement of the object at the initial position can prevent the object from being deviated by hysteresis of a moving mechanism such as a piezo element.
The above objects and advantages of the present invention will become easily understood by one of ordinary skill in the art when the following detailed description would be read in connection with the accompanying drawings, in which:
An embodiment according to the present invention is described with reference to the drawings. Referring to
The image scan apparatus 12 scans an image on a photo film 18 photoelectrically to convert an optical film image into digital image data while feeding the photo film 18 frame by frame. The image scan apparatus comprises a light source 20, a diffusion box 22, a film carrier 24, a focusing lens 26, a CCD image sensor 28 and a CCD moving mechanism 30.
The light source 20 has LEDs or a lump to irradiate scan light of red, green and blue to the photo film 18. A lump driver and a filter control the amount of the scan light from the light source 20. The light source 20 may irradiate infrared light to detect a scratch or dust on the photo film 18. The scan light is diffused in the diffusion box 22 so that the scan light becomes uniform over the scanned frame of the photo film 18.
The film carrier 24 is removebly mounted on the image scan apparatus 12, and comprises a feeding device to feed the photo film 18 frame by frame in the direction shown by the arrow, a mask to define the scan area of the photo film 18, and a information reader to obtain film information provided with the photo film 18 (such as DX code). The film carrier 24 may set several types of the photo films 18 (135 type and APS type, for example) at the same time. Instead, plural film carrier 24 may be provided for each type of the photo film 18.
The scan light from the light source 20 passes through the image frame on the photo film 18, and is focused on the photo receiving surface of the CCD image sensor 28 by the focusing lens 26. The CCD image sensor photoelectrically converts the scan light from the photo film 18 to obtain image signals corresponding to the image frame on the photo film 18.
Referring to
The image signals output from the CCD image sensor 28 is amplified by an amplifier 40, and then converted to digital image data by an A/D converter 42. The image data of the scanned image is sent to a CCD correction circuit 44 to carry out DC offset correction, shading correction or the like. When the image is repeatedly scanned by use of the pixel shift method, the image data of the scanned image for plural frames is sent to an image synthesize circuit 45 to synthesize the image data. Any known technique is utilized in synthesizing the image data. For instance, the steps for synthesizing the image data by interpolation is described in U.S. Patent Application Publication No. 2001/0021008, entitled “Interpolation Arithmetic Method and Image Reader”, filed on Feb. 9, 2001, the details of which are herein incorporated by reference.
The image data after synthesizing is output to the image processing apparatus 14 to perform various image processing operations such as density correction and gray balance correction. The image processing apparatus 14 converts the image data into print data by use of a LUT (look-up table). The printer 16 modulates the intensity of laser as recording light based on the print data from the image processing apparatus 14, and irradiates modulated laser onto a photosensitive recording material such as a photo paper so that the image is recorded in the recording material. The printer 16 carries out development and fixation processes to obtain a print picture.
As shown in
The Y-direction stage 38 is placed above the X-direction stage 36, and the CCD image sensor 28 is attached to the upper surface of the Y-direction stage 38. When the X-direction stage 36 is moved in the X direction, the Y-direction stage 38 and the CCD image sensor 28 are moved in the X direction as well. The CCD image sensor 28, fixed on the Y-direction stage, is held in that the longitudinal direction thereof is kept at 45 degrees to the X direction and the Y direction, and thereby the alignment of the pixels of the CCD image sensor 28 corresponds to the X direction and the Y direction (see
When the X-direction piezo element 50 and the Y-direction piezo element 52 are expanded or contracted, the CCD image sensor 28 moves in the X direction and the Y direction. As shown in
The amount of expansion and contraction of the X-direction piezo element 50 and the Y-direction piezo element 52 (in other words, the movement of the CCD image sensor 28) is controlled by a piezo driver 58. Referring to
In
The X-direction position sensor 54 has a two-dimensional spiral conductive material (inductor) formed on an insulation substrate, and a fixed capacitor having a predetermined capacity. With high frequency current from a high frequency power supply, an inductance is generated in the conductive material so that the conductive material is oscillated at a certain frequency by resonation with the fixed capacitor. When the front surface 62a of the metal projected portion 62 comes closer to the X-direction position sensor 54, induced current generated in the front surface 62a decreases the high frequency current in the conductive material. Then, inductance in the conductive material decreases, and as a result, the oscillation frequency increases.
The approximate expression of the gap L between the position sensor 54 and the front surface 62a as the function of the oscillation frequency F is defined as L=G(F), as shown in
Referring to
The controller 72 has a CPU 74 to control the operation of the piezo driver 58, a ROM 76 to store the CCD movement control program, a RAM 78 as a work memory, an Input/Output (I/O) circuit 80 that is connected with the PLD 70, and a D/A converters 82, 84. These elements in the controller 72 are electrically connected by a data bus 86.
Following the PID feedback control system in
In the above expression, K is the parameter of proportional gain, TI is the parameter of integral time, TD is the parameter of differential time, and θ is the parameter of sampling time. By selecting the parameters appropriately, the piezo driver 58 can control the output voltage such that the movement of the X-direction stage 36 gradually changes toward the target value. The piezo driver 58 performs the same control operation to the Y-direction piezo element 52.
The image scan operation is described with reference to the flow chart of
After the image on the photo film 18 is scanned, the CCD image sensor 28 is moved to the next scan position (2nd position 48b, for example) to repeat to scan the image. The piezo driver 58 sets the target value of movement of the CCD image sensor 28 in the X and Y directions, and controls the output voltages to the X-direction piezo element 50 and the Y-direction piezo element 52 based on the above described control expression Yn. Then, the piezo driver 58 detects the movement of the CCD image sensor 28 based on the signals from the X-direction position sensor 54 and the Y-direction position sensor 56. If the difference between the target movement value and the actual movement is within a convergence range (±0.5 μm of the target movement value, for example), the CCD image sensor 28 starts to scan the image. These steps are repeated by plural times (eight times for example), and the image scan operation is completed when the image on the photo film 18 is scanned at all scan positions 48a-48h.
In
As shown in the graphs of
The target value in movement control is determined by detecting the position of the CCD image sensor 28 just before starting the movement control and setting the target value for the 1st to 8th scan positions 48a-48h based on the position information. Since the target value is determined by setting the relative movement on the basis of the detected position, it is possible to control the movement accurately between the scan positions even if the position of the CCD image sensor 28 is deviated after long-term use.
In the above embodiment, eight times of the image scan is carried out to scan the film image of one frame, the number of scanning may be changed according to the print size and needed image data size (image pixels). For instance, when two image scan is needed, the CCD image sensor 28 scans the film image at the 1st scan position 48a and the 3rd scan position 48c. When four image scan is needed, the CCD image sensor 28 is moved to the 1st to 4th scan positions 48a-48d for image scan. The order of the scan positions may be changed accordingly.
The curve of the movement of the CCD image sensor (see the graphs in
Although the film image is scanned at predetermined 1st to 8th scan positions in the above embodiment, the target movement position may be slightly shifted in X and Y directions from the 1st to 8th scan positions as long as the image quality of the scanned image is not badly affected. In that case, since the pitch of the sampling positions becomes random, it is possible to prevent moire.
In the above embodiment, the pixels 32 of the CCD image sensor 28 are arranged in hound's-tooth check, but other types of the image sensor, such as a CCD image sensor having squarely latticed pixels, a CCD line sensor and a CMOS image sensor.
The mechanism to move the CCD image sensor 28 is not limited to the one in the above embodiment. For example, a ball bush mechanism may be used to guide the CCD image sensor 28. Although the position sensor in the above embodiment detects the change in the inductance, it is possible to use other types of the position sensor, such as an eddy current type proximity sensor and a laser displacement sensor. As for the drive source to move the CCD image sensor 28, a stepping motor may be used instead of the piezo element.
In the above embodiment, the movement control device is utilized in shifting the position of the CCD image sensor. The present invention is also applicable to the case in which the position of an object needs to be controlled with high precision. For example, the present invention is applicable to a stepper and an alignment apparatus for joining substrates.
Various changes and modifications are possible in the present invention and may be understood to be within the scope of the present invention.
Number | Date | Country | Kind |
---|---|---|---|
2003-348695 | Oct 2003 | JP | national |