The present invention relates to cement mixers having extendable horizontally movable chutes for directing the flow of cement from the cement mixer to a work location at a job site. More particularly, the present invention relates to apparatus and methods for pivoting a cement chute mounted to a discharge end of a cement mixer through a horizontal arc to a selected position relative to the cement mixer for discharging the cement mixture to a delivery location for cement construction at a job site.
Mixing and pouring cement mixtures for cement construction at job sites involves significant manual labor. Aspects of the mixing and pouring work however may be assisted by machinery and equipment. This machinery and equipment includes motorized mixing vessels, cement mixer trucks that carry a supply of cement mixture to a job site, and motorized bins that move the cement mixture from the truck or mixing vessel to the work location for concrete construction at the job site. Other equipment such as shovels, straightedges, trowels, and floats, are used during the manual labor involved in placing and finishing the wet concrete discharged from the cement chute.
Cement mixers receive cement, sand, water, and other components for mixing to form a cementatious mixture. Cement mixer trucks receive and hold the cementatious mixture for delivery from a cement plant, for example, to a job site for cement construction. The cement mixer includes a discharge port that selectively allows the cementatious mixture to flow into the cement chute. The cement chute attaches to the discharge end of the cement mixer truck as an elongated trough or channel along which the cementatious mixture flows to a selected work location preferably near the end of the chute to minimize the labor in placing the mixture. Cement chutes typically have one or more extendable members, such as a trough member that hingedly attaches to another trough member and unfolds to form the elongated cement chute or telescopically extendable members. A connector connects between a rotatable shaft or pole and the cement chute as a pivot mount, so that the cement chute may be swung in a horizontal arc to position the end of the chute selectively at the work location at the job site for cement construction. The cement received in the cement chute flows downwardly and off the end of the cement chute.
Some cement mixers have mechanisms for moving the cement chute in a horizontal and a vertical direction. However, with many cement mixers, such as cement mixer trucks, the horizontal arcuate pivoting or swinging movement is accomplished by workers who manually and laboriously push or pull on the extended cement chute. A pin positioned in a selected hole in a pivot plate acts as a brake to keep the cement chute from swinging during discharge as may occur on unleveled uneven ground that is not uncommon at construction job sites. Manual movement requires the work personnel to be in close proximity to the cement chute. The cementatious mixture typically is heavy and the cement chute may be difficult to swing and properly position for discharge of the flowing cementatious mixture at a work location.
Accordingly, there is a need in the art for an improved aftermarket or OEM mover apparatus that readily installs to cement mixers for mechanically pivoting the cement chute in a limited arc for positioning the cement chute for discharge of the flowing cementatious mixture at a selected location while braking the cement chute from movement on uneven ground. It is to such that the present invention is directed.
The present invention meets the need in the art by providing a mover apparatus for mechanically swinging in a left to right arc a cement chute pivotably mounted at a discharge end of a cement mixer, comprising a pinion comprising at least a pair of arcuate members that each define a plurality of teeth on a face thereof and each arcuate member having respective opposing ends for attaching as a circular ring to a pivotable member that connects to the cement chute of the cement mixer, the arcuate members disposed with a respective end of a first one of the pair of arcuate members abutting a respective end of a second one of the pair of arcuate members, and a mover assembly comprising a cylinder for attaching rigidly to the cement mixer and having an extendable shaft for moving between a retracted position and an extended position and an elongated rack that defines a plurality of teeth on a working face and attached at one end to the extendable shaft. A guide for mounting rigidly to a support for the pivotable member to bias the teeth on the working face into engagement with the teeth of the pinion. An operation device for selectively operating the cylinder to move the extendable shaft between the retracted and the extended position and thereby move the rack longitudinally relative to the pinion. The pinion engaged to the rack, rotates in response to operation of the cylinder moving the elongated rack between the retracted and extended positions, to swing the cement chute in an arc relative to the cement mixer.
In another aspect, the present invention provides a method of retrofitting a manually swung cement chute of a cement mixer with a mechanical mover assembly, comprising the steps of:
(a) rigidly attaching an arcuate pinion member having a plurality of teeth to a pivot mount that connects to the cement chute of the cement mixer, the arcuate pinion member defined by a first arcuate member and a second arcuate member disposed with respective ends in abutting relation;
(b) engaging a rack having a plurality of teeth to the arcuate pinion member, which rack attaches to a power device that being operated moves the rack longitudinally between an extended position and a retracted position and thereby imparting rotational movement to the arcuate pinion member;
(c) securing the power device to a support on the cement mixer; and
(d) connecting the power device to a power source and to an operational controller for selectively moving the rack,
wherein the pivot mount rotates upon longitudinal movement of the rack during selective operation by the operational controller.
In another aspect, the present invention provides a mover apparatus for swinging a cement chute pivotably mounted at a discharge end of a cement mixer, comprising a pinion defining a plurality of teeth on a face of the pinion, the pinion for attaching to a pivotable member that connects to the cement chute of the cement mixer and a mover assembly comprising a cylinder for attaching rigidly to the cement mixer and having an extendable shaft for moving between a retracted position and an extended position and an elongated rack that defines a plurality of teeth on a working face and attached at one end to the extendable shaft. A guide for mounting rigidly to a support for the pivotable member for biasing the teeth on the working face in engagement with the teeth of the pinion. The guide comprises a U-channel member that slidingly receives the elongated rack for longitudinal movement during operation of the cylinder; a backer plate that abuts a back face of the U-channel member; a flange extending normal to the backer plate for rigidly attaching to the support for the pivotable member; and connectors that extend through the backer plate and against the U-channel member to bias the teeth of the elongated rack in engagement to the teeth of the pinion; and an operation device for operating the cylinder to move the extendable shaft between the retracted and the extended positions selectively. The pinion being engaged to the elongated rack, rotates in response to operation of the cylinder to move between the retracted and extended positions, to swing the cement chute in an arc relative to the cement mixer.
In another aspect, the present invention provides a mover apparatus for swinging a cement chute pivotably mounted at a discharge end of a cement mixer, comprising a support housing defining a slot in a sidewall and for holding a rotatable shaft for connecting to a pivotable member that connects to the cement chute of the cement mixer. A pinion defining a plurality of teeth on a face of the pinion, the pinion for attaching to the rotatable shaft. A mover assembly comprising a cylinder for attaching rigidly to the cement mixer and having an extendable shaft for moving between a retracted position and an extended position and an elongated rack that defines a plurality of teeth on a working face and attached at one end to the extendable shaft, the elongated rack received through the slot inwardly of the support housing for engaging the pinion. A guide for mounting rigidly to a support for biasing the teeth on the working face in engagement with the teeth of the pinion. An operation device for operating the cylinder to move the extendable shaft between the retracted and the extended positions selectively. The pinion being engaged to the elongated rack, rotates in response to operation of the cylinder to move the elongated rack between the retracted and extended positions, to swing the cement chute in an arc relative to the cement mixer.
In yet another aspect, the present invention provides a mover apparatus for swinging a cement chute pivotably mounted at a discharge end of a cement mixer, comprising a pinion comprising at least a pair of arcuate members that each define a plurality of teeth on a face thereof for attaching to a pivotable member that connects to the cement chute of the cement mixer with a first end of one of the pair of arcuate members abutting a first end of a second one of the pair of arcuate members. A mover assembly comprising a cylinder for attaching rigidly to the cement mixer and having an extendable shaft for moving between a retracted position and an extended position and an elongated rack that defines a plurality of teeth on a working face and attached at one end to the extendable shaft. A guide for mounting rigidly to a support for the pivotable member for biasing the teeth on the working face in engagement with the teeth of the pinion. An operation device for operating the cylinder to move the extendable shaft between the retracted and the extended positions selectively. The pinion being engaged to the elongated rack, rotates in response to operation of the cylinder to move the elongated rack between the retracted and extended positions, to swing the cement chute in an arc relative to the cement mixer.
Objects, advantages and features of the present invention will become apparent from a reading of the following detailed description of the invention and claims in view of the appended drawings.
Referring now in more detail to the drawings in which like parts have like identifiers,
The rack 28 attaches to a shaft 46 of a hydraulic cylinder 48. The hydraulic cylinder 48 attaches rigidly to the cement mixer 12. In the illustrated embodiment, the cylinder 48 defines a transverse cylindrical portion 50 at one end. The cylindrical portion is disposed transverse to a longitudinal axis of the cylinder 48. The cylindrical portion 50 defines a passageway 52. The cylindrical portion 50 seats between a pair of opposing flanges 56 shown exploded away from the cylindrical portion. The flanges 56 rigidly attach to a structural portion generally 57 of the cement mixer, for example, lateral of the support 19 as shown in the illustrated embodiment. Each flange 56 defines an opening 58 that aligns with the passageway 52 when the cylindrical portion 50 seats between the flanges. A fastener 60, such as a threaded bolt and nut, extends through the opening 58 and passageway 52 to secure the hydraulic cylinder 48 to the cement truck. In an alternate embodiment, the hydraulic cylinder 48 includes a mounting bracket proximate the end from which the shaft 46 extends. The mounting bracket enables the hydraulic cylinder 48 to rigidly connect to the support 19, and leaving the distal end of the hydraulic cylinder free.
As schematically depicted, the hydraulic cylinder 48 connects conventionally with hydraulic hoses 62 through a valve 64 to a pressurized supply 66 of hydraulic fluid. A controller 68 operates the valve 64 for controlling the operation of the hydraulic cylinder 48 for selectively extending the shaft 46 and retracting the shaft, and thereby moving the rack 28 longitudinally.
A guide assembly generally 74 rigidly attaches to the support 19. The guide assembly 74 biases the teeth 32 of the rack 28 into operational engagement with the teeth 40 of the pinion 30. The guide assembly 74 includes a U-channel member 76 that slidingly receives the rack 28 for longitudinal movement as indicated by the arrow 77 during operation of the cylinder 48. The U-channel member 76 may be formed of a plastic or other low-friction wearable material, which U-channel member may be replaced after extended periods of use of the mover apparatus. A backer plate 78 abuts a back face of the U-channel member 76 and defines a pair of spaced-apart threaded openings that receive a respective bolt 80 having a lock nut 82. The bolts 80 extend though the backer plate 78 and bear pressingly against the U-channel member 76. The lock nut 82 tightens against the backer plate to secure the bolts 80 with the leading end of each in bearing abutment against the U-channel member 76. The U-channel member includes a bearing plate for the bolts 80 to press against. For example the back of the U-channel member may define spaced apart recesses that receive a metal disc or washer on which the bolts 80 press. A flange 84 extends from the backer plate 78. The flange 84 rigidly attaches to the support 19, such as welding a lower edge to the support.
With reference to
The mover apparatus 10 readily installs on OEM cement mixer trucks, or other cement mixer devices that include the trough cement chute configured for pivoting in an arc relative to the discharge end. Further, the mover apparatus 10 may be provided as a kit of components for retro-fit installation on existing cement mixers having a manually horizontally-pivoted cement chute and utilizing hydraulic systems commonly existent for other purposes on cement mixer trucks. The kit includes at least the semi-circular members 38 to assemble the pinion 30, the rack 28 attached to the shaft of the hydraulic cylinder 48 as a mover assembly, the flanges 56, the guide assembly, and appropriate fasteners including the nut and bolt 60, the bolts 80 and lock nuts 82, and may include hydraulic hoses 62, valve 64, and control switch 86. The mover apparatus 10 readily installs as an aftermarket or OEM structure by persons with experience in hydraulic apparatus and machinery.
The controller 68 may be an electronic control panel having operation switches. In an alternate embodiment, the controller 69 is a wireless radio device communicating with a transceiver operatively engaged to valve 64 for operating the hydraulic cylinder 48. The wireless controller allows workers to stand away from the cement mixer 14 and the cement chute 18 while operating the mover apparatus 10 to selectively position the cement chute prior to and during discharge of the cementatious mixture flowing therein to the selected delivery location.
With reference to
It is thus seen that an apparatus is provided for selectively rotating a cement chute at the discharge end of a cement truck about a limited art for selectively positioning the of the chute in a limited arc relative to the truck at a job site for discharging the cement to a delivery location at a job site and sold as a kit may be readily installed, using common machine shop tools and equipment for servicing trucks and hydraulic system, as a retro-fit structure for mechanically moving the cement chute, to make placing concrete safer, easier and less time consuming and thereby providing an improved cycle time for placement of concrete at job sites. While this invention has been described in detail with particular reference to the preferred embodiments thereof, the principles and modes of operation of the present invention have been described in the foregoing specification. The invention is not to be construed as limited to the particular forms disclosed because these are regarded as illustrative rather than restrictive. Moreover, those skilled in the art may make modifications, variations and changes thereto without departure from the spirit and scope of the invention as described by the following claims.
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20160223062 A1 | Aug 2016 | US |