Patent Application
20130315625
This patent application is based on and claims priority pursuant to 35 U.S.C. §119 from Japanese Patent Application Nos. 2012-117882, filed on May 23, 2012, and 2013-013963, filed on Jan. 29, 2013, both in the Japan Patent Office, which are hereby incorporated herein by reference in their entirety.
1. Technical Field
Exemplary aspects of the present disclosure generally relate to an image forming apparatus, such as a copier, a facsimile machine, a printer, or a multi-functional system including a combination thereof.
2. Description of the Related Art
Known color image forming apparatuses include tandem-type image forming apparatuses in which toner images of different colors, also known as visible images, are formed on a plurality of latent image bearing members (which may, for example, be photosensitive drums) for different colors arranged in tandem along an intermediate transfer member or a sheet conveyer in its moving direction and superimposed one atop the other, thereby forming a color image. Around each of the latent image bearing members, imaging devices such as a charging device for charging the surface of the latent image bearing member, a writing head for illuminating the surface thereof to form a latent image, a developing device for developing the latent image, and so forth are disposed.
Image forming apparatuses of this kind include a type equipped with a plurality of writing heads held by a movable top cover of the image forming apparatus. The top cover serves as a holder for holding the plurality of the writing heads and is rotatably movable about a shaft provided at one end thereof in the direction in which the plurality of the latent image bearing members are arranged. The top cover covers the upper portion of the image forming apparatus, and with the top cover closed the plurality of the writing heads is positioned at an engaged position at which the writing heads form latent images on the surface of the latent image bearing members. When the top cover is opened, the plurality of the writing heads move together with the top cover, moving from the engaged position to a retracted position.
Moving the writing heads to the retracted position allows image forming units each equipped with the latent image bearing member, the charging device, and the developing device to be removed vertically. The image forming units can be taken out from an upper opening opened by the upper cover.
With reference to
As illustrated in
If the left side of the image forming apparatus (i.e., at a fulcrum side of the top cover 500, that is, the shaft 510 side) is a wall and/or an object with a height higher than that of the image forming apparatus is disposed at the left side, the top cover 500 and the middle cover 410 cannot rotate more than 90 degrees as illustrated in
In
In view of the above, there is an unsolved need for an image forming apparatus which allows components to be removed therefrom without contacting imaging devices.
In view of the foregoing, in an aspect of this disclosure, there is provided an improved image forming apparatus including a plurality of latent image bearing members, a plurality of latent image forming devices, a housing, and an openably closable holder. The plurality of latent image bearing members rotates about a shaft and bears a latent image on a surface thereof. The plurality of latent image forming devices forms the latent image on the surface of the plurality of latent image bearing members. The housing includes an opening and houses the plurality of latent image bearing members and the plurality of latent image forming devices. One end of the openably closable holder is pivotally supported by the housing and moves the plurality of latent image forming devices from an engaged position at which the plurality of latent image forming devices forms the latent image to a retracted position at which the latent image forming devices are separated from the latent image bearing members as the holder moves to an open position at which the opening of the housing is opened. In a state in which the holder is at the open position, at least one of the plurality of latent image forming devices, which is closest to a fulcrum of the holder among the plurality of latent image forming devices, is positioned at an end of the housing pivotally supporting the holder relative to a line connecting other latent image forming devices as viewed from an axial direction of the latent image bearing member.
The aforementioned and other aspects, features and advantages would be more fully apparent from the following detailed description of illustrative embodiments, the accompanying drawings and the associated claims.
A more complete appreciation of the disclosure and many of the attendant advantages thereof will be more readily obtained as the same becomes better understood by reference to the following detailed description of illustrative embodiments when considered in connection with the accompanying drawings, wherein:
A description is now given of illustrative embodiments of the present invention. It should be noted that although such terms as first, second, etc. may be used herein to describe various elements, components, regions, layers and/or sections, it should be understood that such elements, components, regions, layers and/or sections are not limited thereby because such terms are relative, that is, used only to distinguish one element, component, region, layer or section from another region, layer or section. Thus, for example, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of this disclosure.
In addition, it should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of this disclosure. Thus, for example, as used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. Moreover, the terms “includes” and/or “including”, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
In describing illustrative embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this patent specification is not intended to be limited to the specific terminology so selected, and it is to be understood that each specific element includes all technical equivalents that have the same function, operate in a similar manner, and achieve a similar result.
In a later-described comparative example, illustrative embodiment, and alternative example, for the sake of simplicity, the same reference numerals will be given to constituent elements such as parts and materials having the same functions, and redundant descriptions thereof omitted.
Typically, but not necessarily, paper is the medium from which is made a sheet on which an image is to be formed. It should be noted, however, that other printable media are available in sheet form, and accordingly their use here is included. Thus, solely for simplicity, although this Detailed Description section refers to paper, sheets thereof, paper feeder, etc., it should be understood that the sheets, etc., are not limited only to paper, but include other printable media as well.
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, and initially with reference to
As illustrated in
With reference to
The charging device 4K includes a charging roller 4aK that contacts and charges uniformly the photosensitive drum 2K rotating in the clockwise direction indicated by an arrow in
The uniformly charged surface of the photosensitive drum 2K is exposed by a writing head 70K, thereby forming an electrostatic latent image for black color on the surface thereof. The electrostatic latent image for black on the photosensitive drum 2K is developed with black toner by the developing device 7K. Accordingly, a visible image, also known as a toner image (in this example, a black toner image), is formed on the photosensitive drum 2K. As will be described later, the toner image is transferred primarily onto an intermediate transfer belt 16.
The drum cleaner 3K removes residual toner remaining on the photosensitive drum 2K after the transfer process described above. The residual toner removed by the drum cleaner 3K is delivered to the end of a casing of the image forming unit 1K by a screw and discharged therefrom to a waste toner bin.
The charge neutralizing device removes residual charge remaining on the photosensitive drum 2K after the surface thereof is cleaned by the drum cleaner 3K in preparation for the subsequent imaging cycle. The surface of the photosensitive drum 2K is initialized. Similar to the image forming unit 1K, toner images for yellow, magenta, and cyan are formed on the photosensitive drums 2Y, 2M, and 2C, respectively, and then transferred to the intermediate transfer belt 16.
As illustrated in
The developing portion 7K of the developing device 5K includes a developing roller 11K and a thinning blade 12K. The developing roller 11K rotates while contacting the photosensitive drum 2K and the toner feed roller 10K. The tip of the thinning blade 12K contacts the surface of the developing roller 11K. The black toner adhered to the toner feed roller 10K in the toner hopper 6K is supplied to the surface of the developing roller 11K at a contact portion at which the developing roller 11K and the toner feed roller 10K contact. As the supplied black toner passes through a place at which the developing roller 11K and the thinning blade 12K contact, the thickness of the toner layer on the surface of the developing roller 11K is adjusted. After the thickness of the toner layer is adjusted, the toner is adhered to the electrostatic latent image on the surface of the photosensitive drum 2K at a developing area at which the developing roller 11K and the photosensitive drum 2K contact. Accordingly, the electrostatic latent image is developed with toner into a visible image known as a black toner image.
The writing head 70 includes a plurality of light emitting elements such as LEDs and organic EL devices arranged in the longitudinal direction of the photosensitive drum 2K, and a plurality of rod lenses arranged between the photosensitive drum 2K and the light emitting elements in the longitudinal direction of the photosensitive drums 2K. Based on image information, the light emitting elements at a predetermined position in the writing head 70K illuminate the photosensitive drum 2K, thereby forming an electrostatic latent image on the surface of the photosensitive drum 2K.
A toner cartridge 13K (13Y, 13M, 13C) is disposed substantially at the upper portion of the image forming unit 1K (1Y, 1M, 1C). The toner cartridge 13K and the developing device 5K are connected by a supply tube 131, and in accordance with consumption of the toner in the developing device 5K, the toner in the toner cartridge 13K is supplied to the developing device 5K via the supply tune 131.
Similar to the image forming unit 1K, toner images of yellow, magenta, and cyan are formed on the photosensitive drums 2Y, 2M, and 2C of the image forming units 1Y, 1M, and 1C, respectively.
Referring back to
The intermediate transfer belt 16 is entrained around and stretched taut between the driving roller 17, the driven roller 18, the cleaning auxiliary roller 22, and four primary transfer rollers 19Y, 19M, 19C, and 19K (which may be collectively referred to as the primary transfer rollers 19, unless otherwise specified.) The driving roller 17 is rotated in the counterclockwise direction by a motor or the like, and rotation of the driving roller 17 enables the intermediate transfer belt 16 to rotate in the same direction.
The intermediate transfer belt 16 is interposed between the photosensitive drums 2Y, 2M, 2C, and 2K, and the primary transfer rollers 19Y, 19M, 19C, and 19K. Accordingly, primary transfer nips are formed between the front surface or the image bearing surface of the intermediate transfer belt 16 and the photosensitive drums 2Y, 2M, 2C, and 2K.
The primary transfer rollers 19Y, 19M, 19C, and 19K are supplied with a primary bias by a transfer bias power source, thereby generating a transfer electric field between the electrostatic latent images on the photosensitive drums 2Y, 2M, 2C, and 2K, and the primary transfer rollers 19Y, 19M, 19C, and 19K. According to the present illustrative embodiment, a roller-type primary transfer device is used as the primary transfer rollers 19Y, 19M, 19C, and 19K. Alternatively, a transfer charger and a brush-type transfer device may be employed as a primary transfer device.
As the photosensitive drum 2Y rotates and the yellow toner image formed on the photosensitive drum 2Y of the image forming unit 1Y enters the primary transfer nip at which the photosensitive drum 2Y contacts the intermediate transfer belt 16, the yellow toner image is transferred from the photosensitive drum 2Y to the intermediate transfer belt 16. Subsequently, as the intermediate transfer belt 16 bearing the yellow toner image moves, passing through the primary transfer nips for the colors magenta, cyan, and black, the toner images of the colors magenta, cyan, and black formed on the photosensitive drums 2M, 2C, and 2K are primarily transferred on top of the yellow toner image on the intermediate transfer belt 16 so that they are superimposed one atop the other, thereby forming a composite toner image on the intermediate transfer belt 16.
The secondary transfer roller 20 of the transfer unit 15 is disposed outside the loop formed by the intermediate transfer belt 16, across from the driven roller 17 which is disposed inside the looped intermediate transfer belt 16. In other words, the intermediate transfer belt 16 is interposed between the driven roller 17 and the secondary transfer roller 20, thereby forming a secondary transfer nip between the front surface of intermediate transfer belt 16 and the secondary transfer roller 20. The secondary transfer roller 20 is supplied with a secondary transfer bias from a secondary transfer bias power source. Upon application of the secondary transfer bias, a secondary transfer electric field is formed between the secondary transfer roller 20 and the driven roller 17 which is grounded.
A sheet tray 30 storing a stack of recording media P is disposed vertically below the transfer unit 15 and is slidably detachable and attachable relative to the housing 90 of the image forming apparatus. The sheet tray 30 includes a sheet feed roller 30a that contacts a top sheet of the stack of the recording media P and rotates in the counterclockwise direction at certain times to feed the recording medium P to a sheet path 31 in the image forming apparatus.
Substantially at the end of the sheet path 31, a pair of registration rollers 32 is disposed. The pair of the registration rollers 32 stops rotating temporarily as soon as the recording medium P is interposed therebetween. The pair of registration rollers 32 starts to rotate again to feed the recording medium P to the secondary transfer nip in appropriate timing such that the recording medium P is aligned with the composite toner image formed on the intermediate transfer belt 16 in the secondary transfer nip.
In the secondary transfer nip, the recording medium P tightly contacts the composite toner image on the intermediate transfer belt 16, and the composite toner image is transferred onto the recording medium P by the secondary transfer electric field and the nip pressure applied thereto. The recording medium P onto which the composite color toner image is transferred passes through the secondary transfer nip and then separates from the secondary transfer roller 20 and the intermediate transfer belt 16. Subsequently, the recording medium P is delivered to a fixing device 34 via a post-transfer sheet path 33.
After the intermediate transfer belt 16 passes through the secondary transfer nip, residual toner not having been transferred onto the recording medium P remains on the intermediate transfer belt 16. Such residual toner is removed from the intermediate transfer belt 16 by the belt cleaning device 21 which contacts the front surface of the intermediate transfer belt 16. The cleaning auxiliary roller 22 disposed inside the loop of the intermediate transfer belt 16 supports the intermediate transfer belt 16 from inside the loop so that the residual toner on the intermediate transfer belt 16 is removed reliably by the belt cleaning device 21.
The fixing device 34 includes a fixing roller 34a and a pressing roller 34b. The fixing roller 34a includes a heat source such as a halogen lamp inside thereof. While rotating, the pressing roller 34b pressingly contacts the fixing roller 34a, thereby forming a heated area called a fixing nip therebetween. The recording medium P bearing an unfixed toner image on the surface thereof delivered to the fixing device 34 is interposed between the fixing roller 34a and the pressing roller 34b at the fixing nip, and contacts tightly the fixing roller 34a. Under heat and pressure in the fixing nip, the toner adhered to the unfixed toner image is softened and fixed to the recording medium P.
Subsequently, the recording medium P output from the fixing device 34 is discharged outside the image forming apparatus along a sheet path 35 after the fixing process.
In the case of a single-side print mode instructed by an input device such as a key pad and an operation panel of the image forming apparatus, or a control signal from an external device such as a PC, the recording medium P interposed between a pair of sheet output rollers 36 is output onto an upper surface of a top cover 50 of the housing 90 of the image forming apparatus.
By contrast, in a duplex printing mode, as the trailing edge of the recording medium P interposed between the sheet output rollers 36 passes through the sheet path 35 after fixing, the end of the sheet path 35 is closed by a switching claw. Substantially at the same time, the pair of the sheet output rollers 36 starts to rotate in the opposite direction. The recording medium P is delivered to a sheet path 400 with the trailing edge of the recording medium P facing the front.
As the pair of the sheet discharge rollers 36 rotates in the opposite direction, the recording medium P enters the sheet path 400 and is delivered vertically from the upper side of the image forming apparatus to the lower side, and then to a sheet reversing path 44 which is curved in a half circle. As the recording medium P is delivered along the curve of the sheet reversing path 44, the recording medium P is reversed and the delivery direction (from the top to the bottom) is reversed. That is, the recording medium P is delivered from the lower portion of the image forming apparatus to the upper portion. Subsequently, the recording medium P enters again to the secondary transfer nip via the sheet path 31. A full-color image is secondarily transferred onto the other side of the recording medium. Then, the recording medium P passes through the post-transfer sheet path 33, the fixing device 34, the post-fixing sheet path 35, and the pair of the sheet output rollers 36, accordingly. Lastly, the recording medium P is discharged outside the image forming apparatus.
The top cover 50 of the image forming apparatus is pivotally held by a shaft 51. As the top cover 50 rotates about the shaft 51 in the counterclockwise direction, the upper portion of the housing 90 of the image forming apparatus is opened widely, allowing the upper portion thereof to be accessible.
The toner cartridges 13Y, 13M, 13C, and 13K, and the writing heads 70Y, 70M, 70C, and 70K are held by a middle cover 40 serving as a holder. The middle cover 40 is also pivotally held about the shaft 51. As the middle cover 40 rotates in the counterclockwise direction, the housing 90 is opened, allowing the image forming units 1Y, 1M, 1C, and 1K in the housing 90 to be accessible.
The toner cartridges 13Y, 13M, 13C, and 13K can be replaced with the top cover 50 opened. The image forming units 1Y, 1M, 1C, and 1K can be replaced with the top cover 50 and the middle cover 40 opened.
According to the present illustrative embodiment, the fulcrum of the middle cover 40 and the top cover 50 is at the end portion of the opposite side of the sheet delivery path (on the right-hand side in
When delivering the recording medium P vertically as in the present illustrative embodiment, the middle cover 40 and the post-fixing sheet path 35 overlap as viewed in a direction perpendicular to the sheet delivery direction (vertical direction) and parallel to the recording medium P. As a result, if paper jams occur in the post-fixing sheet path 35, the middle cover 40 may hinder removal of the jammed paper. The middle cover 40 needs to be disposed so as not to interfere with the post-fixing sheet path 35 and so forth, complicating the configuration of the middle cover 40 and hence complicating efforts to make the image forming apparatus at low cost. Furthermore, the horizontally-long top cover 50 and middle cover 40 requires a relatively large space at the upper portion of the image forming apparatus to allow the top cover 50 and the middle cover 40 to be opened.
By contrast, as in the present illustrative embodiment, providing the fulcrum (shaft 51) of the top cover 50 and the middle cover 40 substantially at the end of the other side of the sheet delivery side (the right side in
With reference to
Each of the writing heads 70Y, 70M, 70C, and 70K is swingably held relative to the middle cover 40 by moving devices 170Y, 170M, 170C, and 170K, respectively. Among the writing heads 70Y, 70M, 70C, and 70K, the writing head 70K for the color black is closest to the fulcrum or the shaft 51 of the middle cover 40. The moving device 170K that swingably holds the writing head 70K relative to the middle cover 40 has a different configuration from other moving devices 170Y, 170M, and 170C while the moving devices 170Y, 170M, and 170C have the same configuration. The writing heads 70Y, 70M, 70C, and 70K are held by head holder 71Y, 71M, 71C, and 71K, respectively. As illustrated in
With reference to
The torsion springs 78Y, 78M, and 78C are interposed between the middle cover 40 and the arms 76Y, 76M, and 76C, and held by the second rotary members 77Y, 77M, and 77C, respectively. One end of each of the torsion springs 78Y, 78M, and 78C contacts respective spring bearings 41Y, 41M, and 41C. The other end of each of the torsion springs 78Y, 78M, and 78C is hooked to respective hooks 79Y, 79M, and 79C. Accordingly, the arms 76Y, 76M, and 76C are biased toward the shaft 51 by the torsion springs 78Y, 78M, and 78C, respectively.
The middle cover 40 includes restriction members that restrict movement of the arms 76Y, 76M, and 76C biased by the torsion springs 78Y, 78M, and 78C when the arms 76Y, 76M, and 76C swingably move at a certain angle. More specifically, when the arms 76Y, 76M, and 76C swingably move at a certain angle, the restriction members contact the arms 76Y, 76M, and 76C to stop the arms 76Y, 76M, and 76C.
Still referring to
The torsion spring 103K is interposed between the first arm 101K and the second arm 102K, and held by the second rotary member 104K. One end of the torsion spring 103K contacts the spring seat 107K provided to the second arm 102K. The other end of the torsion spring 103K is hooked to a spring support portion or a notch 106K of the first arm 101K. In this configuration, the first arm 101K is biased by the torsion spring 103K toward the shaft 51. The second arm 102K includes a restriction member that restricts movement of the first arm 101K biased by the torsion spring 103K when the first arm 101K swingably moves at a certain angle. More specifically, when the first arm 101K swingably moves at a certain angle, the restriction member contacts the first arm 101K to stop.
As illustrated in
With reference to
As illustrated in
The projections 53a of the housing 53 are inserted to the positioning holes 701a and 701b, thereby positioning the writing head 70K in place relative to the photosensitive drum 2K in the direction X and around the directions Z and X. The projections 53a are provided to a surface 501 of the housing 53. As the writing head 70K facing the photosensitive drum 2K contacts the surface 501 of the housing 53, the writing head 70K is positioned in place in the direction Z, and around the direction Y. With this configuration, the relative positions of the photosensitive drum 2K and the writing head 70K are reliably maintained, thereby forming a desired latent image.
As illustrated in
When moving each of the writing heads 70Y, 70M, 70C, and 70K between a retracted position at which the writing heads 70Y, 70M, 70C, and 70K are separated from the latent image bearing members and an engaged position at which the writing heads 70Y, 70M, 70C, and 70K write latent images by pivotally moving the middle cover 40, the first rotary members 72Y, 72M, 72C, and 72K projecting from the arms 76Y, 76M, and 76C, and the first arm 101K, respectively, contact the guide members 91Y, 91M, 91C, and 91K, thereby guiding reliably the writing heads 70Y, 70M, 70C, and 70K in the housing 90.
The guide members 91Y, 91M, and 91C extend linearly and vertically (in the direction Z) relative to the image forming units 1Y, 1M, and 1C. With this configuration, the writing heads 70Y, 70M, and 70C move linearly in the direction Z in the housing 90, and the positioning holes 701a and 701b of the writing heads 70Y, 70M, and 70C are fitted with and disengaged from the projections 53a of the image forming units 1Y, 1M, and 1C.
The guide member 91K includes a linear portion 901 having a linear shape in the vertical direction (in the direction Z) and an oblique portion 902 extending obliquely toward the shaft 51. After the writing head 70K is guided linearly in the vertical direction (in the direction Z) by the linear portion 901, the writing head 70K is guided by the oblique portion 902 to the shaft 51. In this case, near the engaged position, the writing head 70K moves linearly in the housing 90 in the vertical direction (in the direction Z). Accordingly, the positioning holes 701a and 701b of the writing head 70K are smoothly fitted with and disengaged from the projections 53a of the image forming unit 1K.
In a case in which the writing heads 70Y, 70M, 70C, and 70K are at the engaged position, the arms 76Y, 76M, and 76C, and the first arm 101K are biased toward the guide members 91Y, 91M, 91C, and 91K by the torsion springs 78Y, 78M, 78C, and 103K, respectively, thereby pressing the first rotary members 72Y, 72M, 72C, and 72K against the guide members 91Y, 91M, 91C, and 91K.
With reference
After the top cover 50 is opened from the state shown in
First, a description is provided of movement of the writing heads 70Y, 70M, and 70C. The second rotary members 77Y, 77M, and 77C fixed to the middle cover 40 move such that the trajectory of the second rotary members 77Y, 77M, and 77C is an arc of a circle with the shaft 51 at the center. The shaft 51 serves as a fulcrum of the middle cover 40. In this configuration, the second rotary members 77Y, 77M, and 77C move also to the right until the second rotary members 77Y, 77M, and 77C reach the same height as the shaft 51. As a result, while the writing heads 70Y, 70M, and 70C move in the housing 90, the second rotary members 77Y, 77M, and 77C move also to the right. The arms 76Y, 76M, and 76C are rotatably supported relative to the second rotary members 77Y, 77M, and 77C, and biased toward the left side in
The first rotary members 72Y, 72M, and 72C are rotatable relative to the arms 76Y, 76C, and 76M. When the arms 76Y, 76M, and 76C swingably move in the direction of arrow B in
The arms 76Y, 76M, and 76C are biased toward the guide members 91Y, 91M, and 91C by the torsion springs 78Y, 78M, and 78C, thereby pressing the first rotary members 72Y, 72M, and 72C against the guide members 91Y, 91M, and 91C. With this configuration, even when the middle cover 40 and the like vibrate or stress is applied thereto while moving the writing heads 70Y, 70M, and 70C, the arms 76Y, 76M, and 76C do not easily move in the housing 90, thereby preventing the writing heads 70Y, 70M, and 70C from contacting other components in the housing. The writing heads 70Y, 70M, and 70C are prevented from getting damaged.
As the middle cover 40 is pivotally moved further and the first rotary members 72Y, 72M, and 72C separate from the guide members 91Y, 91M, and 91C, the arms 76Y, 76M, and 76C come into contact with the restriction member, thereby restricting movement of the arms 76Y, 76M, and 76C in the direction of arrow B. After the first rotary members 72Y, 72M, and 72C separate from the guide members 91Y, 91M, and 91C, the arms 76Y, 76M, and 76C are pressed against the restriction member by the torsion springs 78Y, 78M, and 78C. With this configuration, even after the first rotary members 72Y, 72M, and 72C separate from the guide members 91Y, 91M, and 91C, the arms 76Y, 76M, and 76C are prevented from moving due to vibration and stress applied thereto, hence preventing the writing heads 70Y, 70M, and 70C from contacting the bottom surface of the middle cover 40 and getting damaged. Furthermore, because the first rotary members 72Y, 72M, and 72C do not move easily when moving the writing heads 70Y, 70M, and 70C from the retracted position to the engaged position, the first rotary members 72Y, 72M, and 72C can reliably contact the guide members 91Y, 91M, and 91C.
As the first rotary members 72Y, 72M, and 72C separate from the guide members 91Y, 91M, and 91C, and the arms 76Y, 76M, and 76C contact the restriction member so that movement thereof in the direction of arrow B is restricted, the writing heads 70Y, 70M, and 70C swingably move in the direction opposite the direction of arrow C as illustrated in
When closing the middle cover 40 to move the writing heads 70Y, 70M, and 70C from the retracted position to the engaged position, the arms 76Y, 76M, and 76C are pressed against the restriction member, thereby moving the first rotary members 72Y, 72M, and 72C while contacting guide members 91Y, 91M, and 91C. The first rotary members 72Y, 72M, and 72C contact reliably the guide members 91Y, 91M, and 91C. The middle cover 40 is closed further from the state in which the first rotary members 72Y, 72M, and 72C contact the guide members 91Y, 91M, and 91C, the first rotary members 72Y, 72M, and 72C are pushed toward the guide members 91Y, 91M, and 91C. Subsequently, while the arms 76Y, 76M, and 76C swingably move in the direction opposite the direction of arrow B shown in
Next, with reference to
When moving the middle cover 40 in the direction of arrow A, that is, opening the middle cover 40 from the closed position, so as to move the writing head 70K from the engaged position to the retracted position, the third rotary member 105K fixed to the middle cover 40 moves such that the trajectory of the third rotary member 105K is an arc of a circle with the shaft 51 at the center. The shaft 51 serves as a fulcrum of the middle cover 40. As a result, while the writing head 70K moves in the housing 90, the third rotary member 105K moves to the right. As the third rotary member 105K moves to the right, the first arm 101K swingably moves in the direction of arrow B due to the force of the torsion spring 103K. Accordingly, the first rotary member 72K disposed substantially at the bottom end of the first arm 101K is pressed against and guided by linear potion 901 of the guide member 91K extending linearly in the vertical direction.
The second rotary member 104K disposed substantially at the upper end of the first arm 101K, which is the opposite end of the first arm 101K with the first rotary member 72K, is biased against the opposite side of the shaft 51 by the torsion spring 103K, thereby keeping the second rotary member 104K in contact with the end of the guide hole 42K at the opposite side of the shaft 51. With this configuration, even when the middle cover 40 and the like vibrate or stress is applied thereto while moving the writing head 70K, the first arm 101K does not easily move in the housing 90, thereby preventing the writing head 70K from contacting other components in the housing 90 and getting damaged.
The first rotary member 72K is rotatable relative to the first arm 101K. When the first arm 101K rotatably moves in the housing 90 in the direction of arrow B in
As the middle cover 40 is moved and the first rotary member 72K is guided near the upper end portion of the linear portion 901 of the guide member 91, that is, the connecting portion between the linear portion 901 and the oblique portion 902, the first arm 101K comes into contact with the restriction member, thereby restricting movement of the first arm 101K in the direction of arrow B. As the middle cover 40 continues to open further, the second rotary member 104K moves in the guide hole 42K toward the shaft 51 under the weight of the writing head 70K and so forth. In this configuration, the second arm 102K swingably moves about the third rotary member 105K as the fulcrum in the direction of arrow D in
As for the color black, the third rotary member 105K fixed to the middle cover 40 moves such that the trajectory thereof is an arc of a circle with the shaft 51 at the center. The shaft 51 serves as a fulcrum of the middle cover 40. Because the third rotary member 105K is close to the shaft 51, an amount of movement of the third rotary member 105K to the right while the writing head 70K for the color black moves in the housing 90 is more than the second rotary members 77Y, 77M, and 77C.
As described above with reference to
By contrast, according to the present illustrative embodiment, as described above, after the first arm 101K is restricted by the restriction member, the second arm 102K moves in the direction of arrow D shown in
As the middle cover 40 is opened further, the second arm 102K swingably moves in the direction of arrow D about the third rotary member 105K as the fulcrum, thereby moving the first rotary member 72K from the linear portion 901 to the oblique portion 902 of the guide member 91 and hence moving the writing head 70K to the shaft 51.
As the middle cover 40 is moved in the direction of arrow A to open the middle cover 40, the angle of the guide hole 42 becomes steep. In a case in which the guide member 91 includes only the linear portion 901, when the first rotary member 72K separates from the linear portion 901, the second arm 102K rotates fast in the direction of arrow D under its own weight, causing the second rotary member 104K to strike the end of the guide hole 42K at the shaft 51 side, damaging the second rotary member 104K. By contrast, providing the oblique portion 902 as in the present illustrative embodiment, the second arm 102K is prevented from moving fast in the direction of arrow D under its own weight. Accordingly, the writing head 70K is moved gradually toward the shaft 51 in conjunction with opening of the middle cover 40, hence preventing the second rotary member 104K from getting damaged.
As the middle cover 40 is fully opened, the second arm 104K contacts the end of the guide hole 42K at the shaft 51 side, thereby restricting movement of the second arm 102K in the direction of arrow D.
As described above, according to the present illustrative embodiment, the moving device 170K includes the first arm 101K for holding the writing head 70K (via the head holder 71K), and the second arm 102K for rotatably supporting the first arm 101K and movably supported by the middle cover 40. With this configuration, the first arm 101K can swingably move relative to the second arm 102K upon moving the writing head 70K from the engaged position, thereby moving the writing head 70K linearly. By moving the second arm 102K about the third rotary member 105K after the writing head 70K is moved linearly in the direction of arrow D to some extend, the writing head 70K is retracted toward the shaft 51.
As illustrated in
According to the present illustrative embodiment, when removing the image forming unit 1K from the housing 90 by opening the middle cover 40, the writing head 70K does not interfere with the operation, thereby allowing the image forming unit 1K to be removed from the housing 90 with ease. Furthermore, when removing the image forming unit 1K, the writing head 70K is prevented from contacting the image forming unit 1K, hence preventing damage to the writing head 70K.
When the middle cover 40 is opened approximately 90 degrees, the writing head 70K is positioned closer to an end portion of the housing 90 (at the shaft 51 side) than from the third rotary member 105K serving as the fulcrum of the second arm 102K. With this configuration, the writing head 70K is separated from the area T when the image forming unit 1K is removed from the housing 90, which reliably prevents the writing head 70K from contacting the image forming unit 1K.
When the writing head 70K is at the retracted position, the second rotary member 104K contacts the end portion of the guide hole 42K at the shaft 51 side and the first rotary member 72K contacts the oblique portion 902. Accordingly, the clockwise rotation of the second arm 102K as shown in
According to the present illustrative embodiment, when the middle cover 40 holding the writing heads 70Y, 70M, 70C, and 70K is opened, at least one of the writing heads 70Y, 70M, 70C, and 70K, closest to the fulcrum of the middle cover 40, in this example, the writing head 70K, is positioned on a line L2 which is closer to the end portion of the housing 90 pivotally holding the middle cover 40 than from a line L1 which is a line connecting the writing heads 70Y, 70M, and 70C as viewed from the axial direction of the latent image bearing members 2.
According to the present illustrative embodiment, the configuration of the moving devices 170Y, 170M, and 170C is not the same as that of the moving device 170K, which means that the amount of movement of the writing heads 70Y, 70M, and 70C relative to the middle cover 40 is not the same as that of the writing head 70K closest to the shaft 51. If the amount of movement of the writing heads 70Y, 70M, and 70C is the same as that of the writing head 70K and the writing heads 70Y, 70M, and 70C are retracted to the same position as the writing head 70K, upon closure of the middle cover 40, the first rotary members 72Y, 72M, and 72C do not contact the linear guide members 91Y, 91M, and 91C. To address this difficulty, the oblique portion 902 may be provided to the guide members 91Y, 91M, and 91C similar to the guide member 91K. However, upon removal of the image forming units, the oblique portion 902 may interfere with the image forming units. Furthermore, the number of constituent parts for the moving devices 170Y, 170M, and 170C increases, resulting in an increase in the cost.
Depending on the configuration of the image forming apparatus, the second closest writing head to the shaft 51, in this embodiment, the writing head 70C, may enter the area T when removing the image forming unit 1K. In this case, similar to the writing head 70K, the second closest writing head 70C relative to the shaft 51 may be retracted more to the end portion of the housing 90 (the shaft 51 side), than the writing heads 70Y and 70M.
When closing the middle cover 40 to move the writing head 70K from the retracted position to the engaged position, the writing head 70K separates from the shaft 51 while the first rotary member 72K is guided by the oblique portion 902. As the middle cover 40 is further closed, the first rotary member 72K separates from the oblique portion 902 of the guide member 91K immediately before the third rotary member 105K reaches the same height as the shaft 51. Subsequently, as the middle cover 40 is closed further, the third rotary member 105K is positioned lower than the shaft 51. As the motion of the third rotary member 105K in the horizontal (left-right direction) direction changes such that the third rotary member 105K approaches the shaft 51, the first rotary member 72 contacts the linear portion 901 of the guide member 91K. Then, as the middle cover 40 is closed further, the first rotary member 72K is pressed by the linear portion 901 of the guide member 91K, causing the second rotary member 104K to separate from the shaft 51 in the guide hole 42K. The second arm 102K swingably moves in the opposite direction of the direction of arrow D shown in
Closing further the middle cover 40 causes the second rotary member 104K to contact the end portion of the guide hole 42K at the other end of the shaft 51 side. Closing further the middle cover 40 from the state described above causes the first arm 101K to swingably move in the opposite direction of the direction B shown in
According to the present illustrative embodiment, the second rotary member 104K contacts the end portion of the guide hole 42K, thereby restricting the range of movement of the second arm 102K. Alternatively, the middle cover 40 may include a projection that contacts the second arm 102K to restrict movement of the second arm 102K.
Although the embodiment of the present invention has been described above, the present invention is not limited to the foregoing embodiments, but a variety of modifications can be made within the scope of the present invention. According to an aspect of the disclosure, an image forming apparatus includes a plurality of latent image bearing members (e.g., the photosensitive drums 2Y, M, 2C, and 2K) to rotate about a shaft and bear a latent image on a surface thereof; a plurality of latent image forming devices (e.g., the writing heads 70K, 70C, 70M, and 70Y) to form the latent image on the surface of the plurality of latent image bearing members; a housing (e.g., the housing 90) including an opening, to house the plurality of latent image bearing members and the plurality of latent image forming devices; and a holder (e.g., the middle cover 40) with one end thereof pivotally supported by the housing, the holder openably closable relative to the opening of the housing to hold and move the plurality of latent image forming devices from an engaged position at which the plurality of latent image forming devices forms the latent image to a retracted position at which the latent image forming devices are separated from the latent image bearing members as the holder moves to an open position at which the opening is opened. In a state in which the holder is opened, at least one of the plurality of latent image forming devices, which is closest to a fulcrum of the holder among the plurality of latent image forming devices, is positioned on a line L2 substantially at an end of the housing pivotally supporting the holder relative to a line L1 connecting other latent image forming devices as viewed from an axial direction of the latent image bearing member.
With this configuration, the latent image forming devices are prevented from contacting other components in the housing upon removal of the components and hence prevented from getting damaged.
According to an aspect of the disclosure, in a case in which the holder is opened, an angle between the holder and a direction in which the plurality of latent image bearing members is arranged is equal to or less than 90 degrees.
With this configuration, even when the holder cannot be opened more than 90 degrees, the latent image forming devices are prevented from contacting components in the housing upon removal of the components and hence prevented from getting damaged.
According to an aspect of the disclosure, at least in the vicinity of the engaged position, the plurality of latent image forming devices (e.g., the writing heads 70) moves linearly in a direction perpendicular to the opening of the housing (e.g., the housing 90).
With this configuration, imaging devices such as a developing device and a charging device can be disposed near the latent image forming devices, thereby downsizing the image forming apparatus.
According to an aspect of the disclosure, after the at least one of the plurality of latent image forming devices such as the writing heads 70, which is disposed closest to the fulcrum of the holder such as the middle cover 40, moves linearly in the direction perpendicular to the opening of the housing such as the housing 90, the at least one of the plurality of latent image forming devices closest to the fulcrum of the holder moves pivotally to the end of the housing pivotally supporting the holder to move from the engaged position to the retracted position.
With this configuration, when the holder is opened, the latent image forming device (e.g., the image forming device 1K) closest to the fulcrum of the holder is positioned at the end side of the housing relative to a line L1 connecting other latent image forming devices.
According to an aspect of the disclosure, the image forming apparatus further includes a moving device (e.g., the moving device 170) pivotally supported by the holder. The at least one of the plurality of latent image forming devices closest to the fulcrum of the holder is held by the holder via the moving device, and the retracted position of the latent image forming device is at the end of the housing pivotally supporting the holder relative to a fulcrum of the moving device.
With this configuration, the latent image forming devices are separated from the area T in which components such as the image forming unit 1K in the housing pass upon removal as compared with retracting the latent image forming devices beyond the fulcrum of the moving device 170 in the holder moving direction. With this configuration, the latent image forming devices are prevented from contacting the components in the housing upon removal of the components and hence prevented from getting damaged.
The moving device of the at least one of the plurality of latent image forming devices closest to the fulcrum of the holder comprises a first arm (e.g., the first arm 101K) to hold the latent image forming device and a second arm (e.g., the second arm 102) pivotally supported by the holder to pivotally support the first arm.
With this configuration, when moving the latent image forming device from the engaged position to the retracted position, the latent image forming device is moved to the retracted position after the latent image forming device is moved linearly.
According to an aspect of the disclosure, the housing includes a guide member (e.g., the guide member 91), and the moving device includes a moving member (e.g., the first rotary member 72). As the latent image forming device moves between the engaged position and the retracted position, the moving member contacts the guide member and the guide member guides the moving member.
With this configuration, the guide member 91 guides the latent image forming device to move linearly in the housing. Furthermore, the guide member guides the latent image forming device to a positioning member (e.g., the projection 53a), thereby reliably and smoothly fitting the latent image forming device to the positioning member.
According to another aspect of the disclosure, the guide member guides the at least one of the plurality of latent image forming devices closest to the fulcrum of the holder, and includes a linear portion (the linear portion 901) extending in a direction perpendicular to the opening of the housing and an oblique portion (the oblique portion 902) obliquely extending to the opening, the oblique portion being oblique from an end portion of the linear portion at the opening side to the end portion of the housing pivotally supporting the cover.
With this configuration, after the latent image forming device is moved linearly by the guide member, the latent image forming device is moved to the retracted position.
According to another aspect of the disclosure, the moving member includes a biasing member (e.g., the torsion spring 78, 103K) to bias the moving device (the moving device 170) in a direction in which the moving member contacts the guide member.
With this configuration, even when the image forming apparatus vibrates or some stress is applied thereto while the latent image forming device is moved between the engaged position and the retracted position, the moving member (e.g., the rotary member 72) is prevented from separating from the guide member. While moving between the engaged position and the retracted position, the latent image forming device is prevented from coming into contact with the components in the housing.
According to another aspect of the disclosure, the guide member and the moving member are disposed at both ends of the shaft of the latent image bearing member, thereby reliably guiding the latent image forming device in the housing.
According to another aspect of the disclosure, the image forming apparatus includes a restriction member (e.g. the guide hole 42K) to restrict movement of the moving device beyond a predetermined angle.
With this configuration, even when the image forming apparatus vibrates, the restriction member prevents the moving device from moving beyond a predetermined angle. The writing head is prevented from contacting other components.
The opening of the housing allows at least one of devices in the housing to be removed therefrom, thereby facilitating replacement of the parts.
According to another aspect of the disclosure, the plurality of latent image forming devices includes a plurality of light emitting elements such as LEDs and an organic EL devices arranged in the axial direction of the latent image bearing member. With this configuration, an optimum latent image is produced, thus producing a high-quality image.
The housing includes a sheet delivery area in which a recording medium is delivered in a direction perpendicular to the opening, and the fulcrum of the holder is at an end portion of an opposite side of the sheet delivery area. With this configuration, the length of the holder can be reduced, and the holder can be opened even in a limited space above the holder while achieving cost reduction. Even when paper jams occur in the sheet delivery path, the holder does not hider removal of the jammed paper with a simple configuration, which reduces cost.
According to an aspect of this disclosure, the present invention is employed in the image forming apparatus. The image forming apparatus includes, but is not limited to, an electrophotographic image forming apparatus, a copier, a printer, a facsimile machine, and a digital multi-functional system.
Furthermore, it is to be understood that elements and/or features of different illustrative embodiments may be combined with each other and/or substituted for each other within the scope of this disclosure and appended claims. In addition, the number of constituent elements, locations, shapes and so forth of the constituent elements are not limited to any of the structure for performing the methodology illustrated in the drawings.
Example embodiments being thus described, it will be obvious that the same may be varied in many ways. Such exemplary variations are not to be regarded as a departure from the scope of the present invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2012-117882 | May 2012 | JP | national |
| 2013-013963 | Jan 2013 | JP | national |
