This application claims priority of German patent application no. 10 2023 117 841.5, filed Jul. 6, 2023, the entire content of which is incorporated herein by reference.
U.S. Pat. No. 6,164,066 A discloses a muffler which has an outlet stub via which the exhaust gases escape into the environment. The outlet stub has a venturi contour. Ambient air is drawn into the outlet stub through an inlet opening in the region of the constriction of the venturi to cool the exhaust gases.
It is an object of the disclosure to provide a muffler which has a compact construction and which has a comparatively smaller heating effect on the environment due to escaping exhaust gases.
This object is, for example, achieved with respect to the muffler by a muffler including: a muffler housing having at least one muffler chamber formed therein; an outlet stub, in which an outlet channel is formed, through which exhaust gases escape from the muffler housing into an environment; the outlet channel defining a center axis, a throttle location with a smallest flow cross-section, and a discharge opening with a discharge flow cross-section; the outlet channel being bounded by an inner wall of the outlet stub; the outlet channel having a flow cross-section which increases continuously from the smallest flow cross-section to the discharge flow cross-section at least in a section in a direction from the throttle location to the discharge opening; the outlet stub having a fastening location at which the outlet stub is held in a housing discharge opening of the muffler housing; the inner wall of the outlet stub being closed continuously over its entire circumference from the throttle location to the discharge opening; and, the section of the outlet channel extending in a sectional plane containing the center axis into a longitudinal section of the outlet stub having the fastening location.
It is a further object of the disclosure to provide an outlet stub for a muffler. This object is, for example, achieved by an outlet stub for a muffler. The outlet stub including: an outlet stub body defining an outlet channel through which exhaust gases can escape from a muffler housing into an environment; the outlet channel defining a center axis, a throttle location with a smallest flow cross-section, and a discharge opening with a discharge flow cross-section; the outlet channel being bounded by an inner wall of the outlet stub; the outlet channel defining a flow cross-section which increases continuously from the smallest flow cross-section to the discharge flow cross-section at least in a section of the outlet channel in a direction from the throttle location to the discharge opening; the outlet stub body having a fastening location at which the outlet stub is configured to be held in a housing discharge opening of the muffler housing; the inner wall being closed continuously over an entire circumference of the inner wall from the throttle location to the discharge opening; and, the section extending in a sectional plane containing the center axis into a longitudinal section of the outlet stub having the fastening location.
In the case of known outlet stubs which do not have a venturi section, it has hitherto been conventional to configure the outlet stub in such a way that the inner wall opens comparatively widely at the discharge opening. The outlet stub conventionally widens only in a region running outside the muffler housing. As a result, the outlet stub can simply be configured as a widened pipe section mounted on the housing. It has now been shown that the temperature of the escaping exhaust gas drops more quickly if the outlet channel of the outlet stub widens over a largest possible length section of the outlet stub.
According to the disclosure, it is provided that the flow cross-section of the outlet channel increases substantially continuously at least in a section of the outlet channel. The increase in the flow cross-section does not have to be constant here. The outlet channel has a throttle location and a discharge opening. The increase in the flow cross-section is provided in the direction from the throttle location to the discharge opening. The increase in the flow cross-section is provided in the flow direction. The section of the outlet channel extends in a sectional plane containing the center axis into a longitudinal section that has the fastening location. The widening of the outlet channel begins at the fastening location or upstream of the fastening location.
The fact that the flow cross-section increases substantially continuously means in the present case that the section of the outlet channel may also have a partial region in which the flow cross-section of the outlet channel does not increase, in particular is constant. A substantially continuously increasing flow cross-section is present whenever the partial region, in which the flow cross-section of the outlet channel does not increase, extends in particular over no more than 20%, in particular over no more than 10%, in particular over no more than 5%, of the length of the partial region. A reduction in the flow cross-section in the specified direction in the partial region may be provided. A reduction in the flow cross-section in the specified direction in the partial region is in particular not provided.
In particular, the flow cross-section of the outlet channel increases continuously from the smallest flow cross-section to the discharge flow cross-section at least in a section in the direction from the throttle location to the discharge opening. In particular, the section does not have a partial region with a constant flow cross-section and/or does not have a partial region with a decreasing flow cross-section.
The flow cross-section of the outlet channel increases in particular continuously from the smallest flow cross-section to the discharge flow cross-section. Continuous increase in the present case means that the flow cross-section does not remain the same or become smaller at any point in the direction from the smallest flow cross-section to the discharge flow cross-section.
The outlet channel protrudes with the section, in which the flow cross-section of the outlet channel increases, at least into the housing discharge opening, in particular into the interior space of the muffler housing. This allows a gradual widening of the inner wall of the outlet channel to be achieved with the installation space for the muffler being small. In particular, a venturi opening is not required, and therefore the inner wall of the outlet stub from the throttle location to the discharge opening can be formed closed continuously over its entire circumference. This simplifies the production.
In particular, the outlet stub is held sealingly in a housing discharge opening of the muffler housing. Accordingly, in particular, no ambient air is drawn into the outlet stub between the housing discharge opening and the outlet stub. A simple configuration is obtained when the outlet stub has an outer thread with which the outlet stub is screwed into the muffler housing. The outer thread forms a fastening location at which the outlet stub is held in the housing discharge opening. Especially in particular, the outer thread is formed on a one-piece base body of the outlet stub.
The inner wall of the outlet stub has a curved profile in particular at least in one section of the outlet channel. In particular, a section of the outlet stub, in which the inner wall of the outlet stub has a curved profile, is arranged between the throttle location and the outlet opening. In particular, the inner wall of the outlet stub has a curved profile in the section in which the flow cross-section of the outlet channel increases substantially continuously. In particular, the inner wall of the outlet stub has a curved profile in the section in which the flow cross-section of the outlet channel increases continuously.
In particular, the curvature of the inner wall has the same direction at least in the section, in particular from the throttle location to the discharge opening, at least in a sectional plane containing the center axis, in particular in each sectional plane containing the center axis.
The curvature of the inner wall of the outlet stub always refers in the present case here to the curvature in the flow direction and not to the curvature in the circumferential direction of the outlet stub. The curvature of the inner wall of the outlet stub is in the present case the curvature in a sectional plane containing the center axis.
The outlet channel protrudes in particular with the section, in which the inner wall of the outlet channel has a curved profile in the sectional plane, at least into the housing discharge opening, in particular into the interior space of the muffler housing. This allows a uniform curvature of the inner wall of the outlet channel to be achieved with the installation space for the muffler being small.
Alternatively or as a supplement, it may be provided that the inner wall of the outlet channel is configured to be frustoconical at least in one section. The inner wall of the outlet channel is rectilinear at least in the section in the sectional plane containing the center axis and is inclined with respect to the center axis. In particular, a plurality of sections with different cone angles may be provided.
In particular, the throttle location is arranged upstream of the longitudinal section which has the fastening location. The outlet channel widens in particular from a region upstream of the longitudinal section having the fastening location to the discharge opening. In particular, the section of the outlet channel in which the flow cross-section of the outlet channel increases substantially continuously in the direction from the throttle location to the discharge opening extends into a longitudinal section of the outlet stub, which is arranged upstream of the fastening location. The length of the outlet channel section, in which the outlet channel widens, can thus be easily formed comparatively large while the muffler has a small overall size.
In particular, the outlet stub has an engagement contour for a tool. This makes it possible for the outlet stub to easily be mounted in the muffler housing and replaced during maintenance. In particular, the one-piece base body of the outlet stub has the engagement contour.
In particular, the inner wall of the outlet stub has a curved profile, in particular a continuously curved profile, at least in one section from the fastening location, in particular from the throttle location, to the discharge opening in a sectional plane containing the center axis.
The ratio of the discharge flow cross-section to a smallest flow cross-section of the outlet stub is in particular at least 3, in particular at least 4, in particular at least 5, in particular at least 6. From a downstream end of the throttle location to the discharge opening, the intake channel has a length measured along the center axis. The length of the outlet channel is comparatively large, especially in relation to the discharge flow cross-section. This favors an advantageous flow guidance and avoids flow separations on the inner wall of the outlet channel. The length of the outlet channel is measured parallel to the center axis.
The terms “downstream” and “upstream” refer in the present case to the flow direction of the exhaust gases through the outlet stub. The term “downstream” refers to the flow direction from the throttle location to the discharge opening. The term “upstream” refers to the direction from the discharge opening to the throttle location.
In particular, the ratio of the length of the outlet channel to a diameter of the outlet channel at the discharge opening is at least 1, in particular at least 1.5.
In particular, the ratio of the length of the section of the outlet channel, in which the flow cross-section increases in the direction from the throttle location to the discharge opening, to the diameter of the outlet channel at the discharge opening is at least 1, in particular at least 1.5.
If the cross-section of the outlet channel is not circular, the diameter of the outlet channel in the present case is considered to be the square root of 4 times the flow cross-section divided by the number π. Accordingly, a diameter is calculated from the flow cross-section, which would result in a circular flow cross-section of identical area.
In order to ensure at the discharge opening that the flow continues to fan out after leaving the outlet stub and maintains the direction predetermined by the inner wall of the outlet channel, it is provided in particular that the inner wall at the discharge opening is configured to be sharp-edged within the scope of the manufacturing accuracy. Therefore, no chamfer and no rounding such as a radius or the like is provided at the discharge opening. The walls forming the edge at the discharge opening in particular enclose an angle of at least 80°.
Simple producibility of the outlet stub can be achieved when the throttle location is formed by a section of the outlet channel with a constant cross-section. The length of the section with a constant cross-section, measured parallel to the center axis of the outlet channel, is in particular at least 1 mm.
In particular, the outlet channel has a circular flow cross-section from the throttle location to the discharge opening. As a result, the outlet stub is easy to manufacture and the flow is evenly fanned out.
In particular, the inner wall of the outlet stub encloses an angle of not more than 30° with the center axis at the discharge opening. If the inner wall of the outlet stub is configured such that it encloses an angle of not more than 30° with the center axis at the discharge opening, a flow separation of the exhaust gas flow can be avoided in particular and the escaping exhaust gas flow can be fanned out to a maximum, thus resulting in a favorable temperature distribution in the environment adjacent to the muffler. The angle between the inner wall of the outlet stub and the center axis is measured here in a sectional plane containing the center axis. In particular, the angle in all sectional planes containing the center axis is less than 30°, in particular less than 25°, and therefore a good fanning out of the exhaust gas flow is achieved in all directions in which the exhaust gas flows out.
The flow cross-section of the outlet channel increases in particular from a smallest flow cross-section, which exists at the throttle location, to a discharge flow cross-section at the discharge opening. In particular, the flow cross-section in the flow direction from the throttle location to the discharge opening is not reduced at any point. The flow cross-section may also be constant here in one or more sections. In particular, no abrupt cross-sectional changes are provided.
In particular, the angle, which the inner wall of the outlet stub encloses with the center axis, in at least one sectional plane containing the center axis, is not more than 30° from the throttle location to the discharge opening at each point of the inner wall. In particular, the angle, which the inner wall of the outlet stub encloses with the center axis, in each sectional plane containing the center axis, is not more than 30° from the throttle location to the discharge opening at each point of the inner wall. The angle is measured in each case in the sectional plane containing the center axis between the center axis and an imaginary line, the imaginary line intersecting the center axis and lying tangentially against the inner wall.
Particularly uniform guidance of the flow in the outlet stub is achieved when the angle which the inner wall of the outlet stub encloses with the center axis from the throttle location to the discharge opening increases from the throttle location to the discharge opening, in particular steadily increases, and is at the maximum at the discharge opening. The angle is measured here in a sectional plane containing the center axis. In all sectional planes containing the center axis, the angle is preferably greatest at the discharge opening.
The outlet stub in particular has a one-piece base body on which the outlet channel and the fastening location are formed.
The outlet stub is formed in particular by the one-piece base body and the spark protection screen. In particular, the outlet stub has no other elements. This ensures easy producibility and manufacturing.
Preferably, the outlet stub includes a spark protection screen, which forms an inlet opening in the outlet stub. The spark protection screen allows a large penetration area at the inlet opening in a simple way, and therefore the inlet opening of the outlet stub does not form a throttle location for the exhaust gas flow. In particular, the spark protection screen has a first section with a round cross-section and a second section with a flat cross-section. The section with a round cross-section is held in particular on the base body of the outlet stub.
For an outlet stub for a muffler, it is provided that the outlet stub has a fastening location at which the outlet stub is held in a housing discharge opening of the muffler housing, that an inner wall of the outlet stub is closed continuously over its entire circumference from a throttle location to a discharge opening, and that the section of the outlet channel, in which the flow cross-section of the outlet channel increases substantially continuously in the direction from the throttle location to the discharge opening, extends in a sectional plane containing the center axis into a longitudinal section of the outlet stub that has the fastening location. As a result, a good fanning out of the exhaust gas flow can be achieved while a muffler, which has the outlet stub, has a small overall size.
In particular, the flow cross-section of the outlet channel increases continuously in the direction from the throttle location to the discharge opening in the section of the outlet channel.
The invention will now be described with reference to the drawings wherein:
The chain saw 1 has a housing 2. A handle 3 is held on the housing 2, preferably via anti-vibration elements. Operator control elements, in the embodiment a throttle lever 4 and a throttle lever lock 5, are arranged on the handle 3. A combustion engine 8 is arranged in the housing 2. The combustion engine 8 is used to drive a tool. The tool of the chain saw 1 is a saw chain 7, which is arranged circumferentially on a guide bar 6. The saw chain 7 is merely illustrated schematically in
The combustion engine 8 is in particular a two-stroke engine. The combustion engine 8 is in particular a single-cylinder engine. The combustion engine 8 draws in air via an air filter 9. The air is drawn into a crankcase 15 of the combustion engine 8 via an intake channel 11. The combustion engine 8 includes a fuel supply unit 10, which may be, for example, a carburetor. The fuel supply unit 10 may include a valve, preferably an electromagnetic valve, which supplies the fuel to the intake channel 11 or the crankcase 15.
The combustion engine 8 has a cylinder 12 in which a combustion chamber 14 is formed. A piston 13 is mounted reciprocally in the cylinder 12. The piston 13 delimits the combustion chamber 14. The piston 13 drives a crankshaft 17, which is mounted rotatably in the crankcase 15 about a rotational axis 18, via a connecting rod 16. The interior space of the crankcase 15 is fluidically connected to the combustion chamber 14 in predetermined positions of the piston 13, preferably in the region of the bottom dead center of the piston 13, via transfer channels 19. A spark plug 20 protrudes into the combustion chamber 14. An outlet opening 21 leads from the combustion chamber 14 and is connected via an outlet channel 22 of the cylinder 12 to a muffler 23.
During operation, combustion air is drawn into the interior space of the crankcase 15 during the upward stroke of the piston 13, that is, during a movement of the piston 13 reducing the volume of the combustion chamber 14, as soon as the intake channel 11 is opened to the interior space of the crankcase 15. During the counter-movement of the piston 13, that is, during the downward stroke of the piston 13, the fuel/air mixture in the interior space of the crankcase 15 is compressed. As soon as the downwardly moving piston 13 opens the transfer channels 19 to the combustion chamber 14, the fuel/air mixture flows from the interior space of the crankcase 15 into the combustion chamber 14. During the subsequent upward stroke of the piston 13, the fuel/air mixture in the combustion chamber 14 is compressed and ignited by the spark plug 20 in the region of the top dead center of the piston 13. The resultantly initiated combustion of the fuel/air mixture accelerates the piston 13 to the crankcase 15. As soon as the outlet opening 21 is opened by the piston 13, the exhaust gases flow from the combustion chamber 14 through the outlet channel 22 into the muffler 23.
The muffler 23 has a muffler housing 27. The muffler housing 27 has an exhaust inlet 24 via which the exhaust gases enter a first muffler chamber 29 of the exhaust muffler 23. In the embodiment according to
As shown in
The outlet stub 35 has a discharge opening 38. The discharge opening 38 forms the exhaust outlet 25 from the muffler 23. An outlet channel 40 opens at the discharge opening 38. The outlet channel 40 is bounded by an inner wall 39 of the outlet stub 35. For screwing into the threaded sleeve 49, the outlet stub 35 has an outer thread 46. The outer thread 46 forms a fastening location at which the outlet stub 35 is held in the housing discharge opening 31 of the muffler housing 27. The outlet stub 35 also has an engagement contour 47. In the embodiment, the engagement contour 47 is configured as a hexagon stub. The engagement contour 47 is arranged in the section of the outlet stub 35 which protrudes from the muffler housing 27, as also shown in
The spark protection screen 41 is configured in the manner of a bag and surrounds an interior space 42. The spark protection screen 41 forms an inlet opening into the interior space 42 of the spark protection screen 41. As shown in
As the top view in
As shown in
The configuration of the outlet channel 40 of the outlet stub 35 is shown in
At the discharge opening 38, the outlet stub 35 has a discharge flow cross-section A2. The ratio of the discharge flow cross-section A2 to the smallest flow cross-section A1 is at least 3, in particular at least 4, preferably at least 5.
The outlet stub 35 has a center axis 36. The center axis 36 is the longitudinal center axis of the outlet channel 40. In the outlet channel 40, exhaust gases flow in a main flow direction 54. The center axis 36 connects the centers of gravity of all the flow cross-sections lying perpendicularly to the main flow direction 54.
In the sectional plane which is illustrated in
In order to avoid a flow separation of the exhaust gases from the inner wall 39, the angle which the inner wall 39 of the outlet stub 35 encloses with the center axis 36 at the discharge opening 38, in particular in each sectional plane containing the center axis 36, is not more than 30°. Especially in particular, the angle α in at least one sectional plane, preferably in each sectional plane containing the center axis, from the throttle location 37 to the discharge opening 38 at any point of the inner wall is not more than 30°. In the embodiment, the angle α, which the inner wall 39 of the outlet channel 40 encloses with the center axis 36, in a sectional plane containing the center axis 36, is the greatest at the discharge opening 38. In the embodiment, the angle α, which the inner wall 39 of the outlet channel 40 encloses with the center axis 36, in all the sectional planes containing the center axis 36, is the greatest at the discharge opening 38. In the embodiment, the angle increases continuously from the throttle location 37 to the discharge opening 38.
In the embodiment, the inner wall 39 is configured to be rotationally symmetrical to the center axis 36. This makes it easy to produce the outlet channel 40. In a rotationally symmetrical configuration of the inner wall 39, the center axis 36 is the axis of symmetry of the outlet channel 40. The inner wall 39 of the outlet stub 35 has a continuously curved profile in particular in at least one sectional plane containing the center axis 36, in the embodiment in all the sectional planes containing the center axis 36, from the throttle location 37 to the discharge opening 38.
The throttle location 37 has an upstream end 51 and a downstream end 52. The outlet channel 40 has a length e, measured parallel to the center axis 36, from the downstream end 52 of the throttle location 37 to the discharge opening 38.
In the embodiment, the throttle location 37 has a length b, measured parallel to the center axis 36. The length b is measured from the upstream end 51 to the downstream end 52 of the throttle location 37. The length b of the throttle location 37 is in particular at least 1 mm. The throttle location 37 has the same diameter d1 over its entire length b. The throttle location 37 is formed by a section of the outlet channel 40 with a constant cross-section. In one embodiment variant, the throttle location 37 is formed by the narrowest cross-section of an outlet channel 40 with a continuously curved profile. In this embodiment variant, the upstream end 51 coincides with the downstream end 52 of the throttle location 37.
At the discharge opening 38, the outlet channel 40 has a diameter d2. The diameter d2 is significantly larger than the diameter d1 at the throttle location 37.
The ratio of the length e of the outlet channel 40 to the diameter d2 of the outlet channel 40 at the discharge opening 38 is in particular at least 1, in particular at least 1.5. The outlet channel 40 is accordingly configured to be comparatively long.
As shown in
The outer thread 46 is arranged in a length section 53 which extends between the length section 55 of the outlet stub 35 having the throttle location 37 and the discharge opening 38. The inner wall 39 of the outlet stub 35, as shown in
The outlet channel 40 has a section 56 in which the flow cross-section continuously increases in the direction from the throttle location 37 to the discharge opening 38. In the figures, the longitudinal extent of the section 56 is shown outside the outlet channel 40 for the sake of a better overview, although the section 56 is a section of the outlet channel 40. The section 56 extends in particular from the throttle location 37 to the discharge opening 38, as illustrated in the embodiment. The section 56 extends into the length section 55 arranged upstream of the length section 53. The section 56 extends through the housing discharge opening 31 into an interior space of the muffler 23.
It may be provided that the flow cross-section of the outlet channel 40 in the section 56 increases continuously in the direction from the throttle location 37 to the discharge opening 38.
In an alternative embodiment, the section 56 of the outlet channel 40 may increase substantially continuously. In particular, the section 56 has a partial region in which the flow cross-section of the outlet channel 40 is constant and/or decreases. A substantially continuously increasing flow cross-section is present whenever the partial region, in which the flow cross-section of the outlet channel 40 does not increase, and in which the flow cross-section is in particular constant, extends in particular over no more than 20%, in particular over no more than 10%, in particular over no more than 5%, of the length of the section. A reduction in the flow cross-section in the specified direction in the partial region may be provided. In particular, no reduction in the flow cross-section in the specified direction is provided in the partial region.
In the embodiment, the fastening location of the outlet stub 35 is formed on a thread. Alternatively, the outlet stub 35 may also be fixed to the muffler housing 27 in other ways, for example via a welded connection or a separate fastening element. The fastening location is then formed at the welded connection or at the separate fastening element. A different type of fastening of the outlet stub 35 to the muffler housing 27 may also be provided.
The spark protection screen 41 has a length f, measured parallel to the center axis 36.
As shown in
An alternative embodiment of an outlet stub 35 is shown in
The inner wall 39 is assembled from a plurality of sections 56a, 56b, 56c each having a frustoconical contour of the inner wall 39. In particular, at least two sections 56a, 56b, 56c are provided with a different cone angle. Also in the embodiment according to
Further embodiments emerge by any combination of the embodiments with one another.
In the illustrated embodiments, the outlet channel 40 has a circular flow cross-section. However, another cross-sectional shape may also be advantageous.
It is understood that the foregoing description is that of the preferred embodiments of the invention and that various changes and modifications may be made thereto without departing from the spirit and scope of the invention as defined in the appended claims.
Number | Date | Country | Kind |
---|---|---|---|
10 2023 117 841.5 | Jul 2023 | DE | national |