The present technology relates to mufflers for exhaust systems of internal combustion engines, and vehicles having an exhaust system with a muffler.
Vehicles having an internal combustion engine are provided with exhaust systems to deliver the exhaust gases generated by the engine from the engine to the atmosphere. In order to reduce the noise emitted by the exhaust of the engine, many exhaust systems are provided with one or more mufflers.
Mufflers create a path for the sound pressure exiting the engine through its exhaust port to travel. This path is designed to reduce the loudness of the sound pressure through various acoustic quieting techniques. The exhaust gases exiting the engine have to travel the same path as the sound pressure. As the path formed by the muffler tends to be tortuous in order to reduce the noise level, one of the downsides of mufflers is that they increase back pressure which reduces engine efficiency.
Therefore in designing a muffler, a trade-off often has to be made between noise reduction and reduction in engine efficiency due to back pressure.
Another challenge in designing an exhaust system and a muffler lies in the amount of room available in the vehicle. As the amount of room is limited, especially in straddle-type vehicles such as snowmobiles, the muffler has to be as compact as possible while providing an acceptable level of noise reduction.
In one aspect, implementations of the present technology provide a muffler for an exhaust system of an internal combustion engine having a muffler body, a first chamber defined in the muffler body, a second chamber disposed at least in part in the first chamber, and a third chamber disposed at least in part in the first chamber. The second chamber has an inlet, an outlet, and at least one side wall. The at least one side wall of the second chamber defines at least one aperture fluidly communicating with the first chamber. The third chamber has an inlet, an outlet, and at least one side wall. The at least one side wall of the third chamber defines at least one aperture fluidly communicating with the first chamber. The outlet of one of the second and third chambers fluidly communicates with the first chamber.
In some implementations of the present technology, the first chamber surrounds the second and third chambers.
In some implementations of the present technology, a fourth chamber is adjacent the first chamber. The outlet of the one of the second and third chambers fluidly communicates with the first chamber via the fourth chamber.
In some implementations of the present technology, a plate separates the first chamber from the fourth chamber. The plate defines at least one aperture fluidly communicating the fourth chamber with the first chamber.
In some implementations of the present technology, at least one mesh surrounds the at least one side wall of at least one of the second and third chambers, and sound absorbing material is disposed between the at least one side wall of the at least one of the second and third chambers and a corresponding one of the at least one mesh.
In some implementations of the present technology, the sound absorbing material is a first sound absorbing material, and a second sound absorbing material is disposed in the first chamber.
In some implementations of the present technology, sound absorbing material is disposed in the first chamber.
In some implementations of the present technology, a fourth chamber is disposed at least in part in the first chamber. The fourth chamber has an inlet, an outlet, and at least one side wall. The at least one side wall defines at least one aperture. The at least one aperture fluidly communicates with the first chamber.
In some implementations of the present technology, the second chamber is defined by a first pipe, the third chamber is defined by a second pipe, the first chamber is defined at least in part by a plate and the muffler body, and the first and second pipes extend through the plate.
In another aspect, implementations of the present technology provide a muffler having a muffler body, a first plate disposed in the muffler body, a second plate disposed in the muffler body, a first chamber defined between the muffler body and the first plate, a second chamber defined between the first plate, the second plate and the muffler body, a third chamber defined between the muffler body and the second plate, the second chamber being disposed between the first and third chambers, a first pipe having an inlet disposed outside the muffler body and an outlet communicating with the first chamber, the first pipe extending through the muffler body and the first plate, the first pipe having at least a portion disposed in the second chamber, a second pipe having an inlet communicating with the first chamber and an outlet communicating with the third chamber, the second pipe extending through the first plate, the second chamber and the second plate, and a third pipe having an inlet communicating with the third chamber and an outlet disposed outside the muffler body, the third pipe extending through the second plate and the muffler body, the third pipe having at least a portion disposed in the second chamber. At least two of the first pipe, the second pipe and the third pipe defining at least one aperture disposed in and fluidly communicating with the second chamber.
In some implementations of the present technology, the first pipe extends through the muffler body, the second plate, the second chamber and the first plate, and the third pipe extends through the second plate, the second chamber, the first plate and the muffler body.
In some implementations of the present technology, each of the first pipe, the second pipe and the third pipe defines at least one aperture disposed in and fluidly communicating with the second chamber.
In some implementations of the present technology, a first mesh is disposed in the second chamber around the first pipe, a second mesh is disposed in the second chamber around the second pipe, a first sound absorbing material is disposed between the first mesh and the first pipe, a second sound absorbing material is disposed between the second mesh and the second pipe, and a third sound absorbing material is disposed in the second chamber around the third pipe.
In some implementations of the present technology, at least one aperture is defined in one of: the first plate for fluidly communicating the first chamber with the second chamber, and the second plate for fluidly communicating the third chamber with the second chamber.
In another aspect, implementations of the present technology provide a vehicle having an internal combustion engine having at least one exhaust port and a muffler fluidly communicating with the at least one exhaust port. The muffler has a muffler body, a first chamber defined in the muffler body and fluidly communicating with the at least one exhaust port, a second chamber disposed at least in part in the first chamber, and a third chamber disposed at least in part in the first chamber. The second chamber has an inlet, an outlet, and at least one side wall. The at least one side wall of the second chamber defines at least one aperture fluidly communicating with the first chamber. The third chamber has an inlet, an outlet, and at least one side wall. The at least one side wall of the third chamber defines at least one aperture fluidly communicating with the first chamber. The outlet of one of the second and third chambers fluidly communicates with the first chamber.
In some implementations of the present technology, the muffler also has a fourth chamber adjacent the first chamber, and a plate separating the first chamber from the fourth chamber. The plate defines at least one aperture fluidly communicating the fourth chamber with the first chamber. The outlet of the one of the second and third chambers fluidly communicates with the first chamber via the fourth chamber and the at least one aperture defined in the plate.
In some implementations of the present technology, the muffler also has at least one mesh surrounding the at least one side wall of at least one of the second and third chambers and sound absorbing material disposed between the at least one side wall of the at least one of the second and third chambers and a corresponding one of the at least one mesh.
In some implementations of the present technology, the muffler also has sound absorbing material disposed in the first chamber.
In some implementations of the present technology, the second chamber is defined by a first pipe, the third chamber is defined by a second pipe, the first chamber is defined at least in part by a plate and the muffler body, and the first and second pipes extend through the plate.
In some implementations of the present technology, a frame supports the engine. The frame includes a tunnel. At least one ski is operatively connected to the frame. A drive track is driven by the engine and is disposed in part inside the tunnel.
For purposes of this application, terms related to spatial orientation such as forwardly, rearwardly, upwardly, downwardly, left, and right, are as they would normally be understood by a driver of the vehicle sitting thereon in a normal riding position.
Implementations of the present technology each have at least one of the above-mentioned aspects, but do not necessarily have all of them.
Additional and/or alternative features, aspects, and advantages of implementations of the present technology will become apparent from the following description, the accompanying drawings, and the appended claims.
For a better understanding of the present technology, as well as other aspects and further features thereof, reference is made to the following description which is to be used in conjunction with the accompanying drawings, where:
The present technology will be described with respect to a snowmobile. However it is contemplated that at least some aspects of the present technology could be provided on vehicles other than snowmobiles, such as, but not limited to, an all-terrain vehicle (ATV) or a side-by-side off-road vehicle (SSV).
As can be seen in
An endless drive track 65 is positioned at the rear end 14 of the snowmobile 10. The endless drive track 65 is disposed generally under the tunnel 18, and is operatively connected to the engine 24 as will be described in greater detail below. The endless drive track 65 is driven to run about a rear suspension assembly 42 for propelling the snowmobile 10. The rear suspension assembly 42 includes a pair of slide rails 44 in sliding contact with the endless drive track 65. The rear suspension assembly 42 also includes two shock absorbers 46, one of which includes a coil spring surrounding the individual shock absorbers 46. Suspension arms 48 and 50 are provided to attach the slide rails 44 to the frame 16. Multiple idler wheels 52 are also provided in the rear suspension assembly 42.
At the front end 12 of the snowmobile 10, fairings 54 enclose the engine 24, thereby providing an external shell protecting the engine 24 and its associated components. The engine cradle 20 and the fairings 54 therefore define an engine compartment. The fairings 54 include a hood and side panels that can be opened to allow access to the engine 24 when this is required, for example, for inspection or maintenance of the engine 24. In the particular snowmobile 10 shown in
A straddle-type seat 58 is positioned atop the frame 16 and more specifically on the fuel tank 70. The fuel tank 70 is connected to the top of the tunnel 18 at a front thereof. Two footrests 60 are positioned on opposite sides of the snowmobile 10 below the seat 58 to accommodate the driver's feet.
A power pack for powering the endless drive track 65 will now be described. The power pack includes, but is not limited to, the engine 24, a variable ratio belt transmission system, also known as a continuously variable transmission or CVT (not shown), a reduction gearing 74 (
The engine 24 is a two-cylinder, two-cycle internal combustion engine. It is contemplated that the engine 24 could be of any other type, such as a four-cycle internal combustion engine. The engine 24 is disposed transversely in the engine cradle 20 and rests on vibration dampers (not shown) to reduce the transmission of vibrations from the engine 24 to the frame 16. The vibration dampers are rubber mounts. The engine 24 comprises a crankshaft (not shown) that is integrally formed with an output shaft (not shown). The crankshaft and output shaft rotate about a horizontally disposed output shaft axis that extends generally transversely to a longitudinal centerline of the snowmobile 10. It is contemplated that the crankshaft and output shaft could be separate shafts disposed coaxially such that the crankshaft drives the output shaft. It is also contemplated that the crankshaft and output shaft could be separate shafts that are offset from one another and could also rotate at different speeds relative to one another.
The CVT is disposed on a left side of the engine 24 and includes a driving pulley coupled to rotate with the output shaft of the engine 24 and a driven pulley coupled to the left end of the transversely mounted countershaft to rotate with the countershaft. A drive belt disposed around the pulleys transmits power from the driving pulley to the driven pulley. The driving pulley includes a pair of opposed frustoconical belt drive sheaves (one fixed sheave and one moving sheave) between which the drive belt is located. The sheaves are biased apart, and the driving pulley incorporates a centrifugally operated mechanism that acts to urge the moving sheave towards the fixed sheave with a force that increases with increasing output shaft speed so that as the engine speed increases, the reduction ratio of the CVT decreases. The driven pulley includes a pair of frustoconical belt drive sheaves between which the drive belt is located. The driven pulley reacts to the torque from the endless drive track 65 by separation of its sheaves which allows the drive belt to engage the driven pulley at a diameter that is progressively reduced as the torque increases or that is progressively increased as the torque decreases. When the driving pulley increases its effective diameter, the driven pulley decreases its effective diameter and vice versa, thus keeping the drive belt in tension. The drive belt is made of rubber, but it is contemplated that it could be made of metal.
The countershaft traverses the width of the engine cradle 20, is disposed rearward of the engine 24 and defines a countershaft axis. The reduction gearing 74 is disposed on a right side of the engine 24. The right end of the countershaft is connected to an input member of the reduction gearing 74. The input member of the reduction gearing 74 consists of a small sprocket (not shown) connected to the countershaft. An output member of the reduction gearing is connected to the drive axle 78. The output member consists of a sprocket (not shown) that is larger than the sprocket of the input member and is connected to the drive axle 78. The output member is driven via a chain (not shown) by the input member. It is also contemplated that the output member could be driven via gears by the input member. The input member, the output member, and the chain are enclosed within the housing of the reduction gearing 74. The drive axle 78 is disposed in the tunnel 18 and carries sprocket wheels (not shown) that form a driving connection with the endless drive track 65. The drive axle 78 defines a drive axle axis 94.
It is contemplated that the reduction gear 74 could be disposed on the left side of the engine 24 and that the CVT could be disposed on the right side of the engine 24.
The driving pulley rotates at the same speed as the output shaft. The speed of rotation of the countershaft is determined in accordance with the instantaneous ratio of the CVT. The drive axle 78 rotates at a lower speed than the countershaft since the reduction gearing 74 has a reduction ratio.
The engine 24 has two air intake ports (one per cylinder) on a rear side thereof that fluidly communicate with the cylinders of the engine 24. An air intake system (not shown) is connected to the air intake ports to supply air to the engine 24. The air intake system includes an air intake manifold (not shown), an air intake controller (not shown) and an air box (not shown). The air intake manifold is connected to the rear side of the engine 24 so as to fluidly communicate with the air intake ports. The air intake controller is connected to the top of the air intake manifold. It is contemplated that two intake controllers could be used. The air intake controller includes a valve that controls the flow of air to the engine 24. It is contemplated that the air intake controller could be in the form of a carburetor or a throttle body. The air box is connected to the top of the air intake controller. The air box defines the inlet of the air intake system. The inlet of the air intake system faces toward a left of the snowmobile 10. The air box has an air filter disposed inside of it.
The engine 24 has two exhaust ports (one per cylinder) disposed on a front side of the engine 24 that fluidly communicate with the cylinders of the engine 24.
An exhaust system 100 fluidly communicates with the engine 24 to exhaust the gases from the combustion process. The exhaust system 100 will now be described in more detail with reference to
The outlet of the tuned pipe 102 is connected to a muffler 104 disposed on a right side of the frame 16. More specifically, the outlet of the tuned pipe 102 is connected to an inlet pipe 106 of the muffler 104. It is contemplated that the muffler 104 could be disposed on the right side of the frame 16 or at any other suitable location on the snowmobile 10. Exhaust gases from the engine 24 flow through the exhaust manifold, into the tuned pipe 102, then into the muffler 104 via the inlet pipe 106, through a muffler body 108 of the muffler 104 as will be described below. From the muffler body 108, exhaust gases then flow to the atmosphere via an exhaust pipe 110 of the muffler 104. The exhaust pipe 110 extends through the engine cradle 20.
Turning now to
The muffler body 108 is made of a top cap 112, a bottom cap 114, a right cover 116 and a left cover 118 that are fastened to each other. The top cap 112 and the bottom cap 114 each have four fasteners 120 used to attach the top cap 112 and the bottom cap 114 to the right cover 116 and the left cover 118. In the present implementation, the fasteners 120 are rivets, but it is contemplated that other types of fasteners could be used. The left cover 118 has two brackets 122 used to fasten the muffler 104 to the frame 16 of the snowmobile 10. The left cover 118 defines an aperture 124 (
As best seen in
As can be seen in
A pipe 156 having an inlet 158 extends from the lower chamber 140, through the lower plate 134, the central chamber 142 and the upper plate 132 to an outlet 160 disposed in the top chamber 138. Accordingly, the pipe 156 fluidly communicates the lower chamber 140 with the upper chamber 138. The inlet 158 of the pipe 156 is defined by a flange 161 formed by the lower plate 134. As best seen in
As can be seen in
As can be seen each of the pipes 106, 110 and 156 is made of multiple sections. It is contemplated that each one of the pipes 106, 110 and 156 could be made of a single section or more or less sections than illustrated.
The volume of the central chamber 142 around the mesh cylinders 152, 166 and the exhaust pipe 110 is filled with sound absorbing material 180. It is contemplated that the volume of the central chamber 142 around the mesh cylinders 152, 166 and the exhaust pipe 110 could be only partially filled with sound absorbing material 180 or be free of sound absorbing material 180. In the present implementation, the sound absorbing material 180 is a loose fiber material such as Advantech™ from Silentec Limited, but it is contemplated that other types of sound absorbing material could be used. The sound absorbing material 180 has a lower density than the sound absorbing materials 154, 168.
From the tuned pipe 102, exhaust gases flow through the inlet pipe 106 into the lower chamber 140. Some of the exhaust gases and the sound pressure will also flow from the chamber 148, through the apertures 150, the sound absorbing material 154, and the mesh cylinder 152 into the central chamber 142. By passing through the sound absorbing material 154, the sound pressure is reduced. From the lower chamber 140, exhaust gases flow through the pipe 156 into the upper chamber 138. Some of the exhaust gases and the sound pressure will also flow from the chamber 162, through the apertures 164, the sound absorbing material 168, and the mesh cylinder 166 into the central chamber 142. By passing through the sound absorbing material 168, the sound pressure is reduced. From the upper chamber 138, exhaust gases flow through the exhaust pipe 110 to the atmosphere. From the upper chamber 138, some of the exhaust gases and the sound pressure will also flow through the apertures 136 in the plate 132 into the central chamber 142. Some of the exhaust gases and the sound pressure will also flow from the chamber 170, through the apertures 178 into the central chamber 142. The exhaust gases and the sound pressure present in the central chamber 142 flow through the sound absorbing material 180. By passing through the sound absorbing material 180, the sound pressure is reduced.
From the central chamber 142, the exhaust gases and the sound pressure flow back into the chambers 138, 148, 162 and 170 through their corresponding apertures, and where applicable, their corresponding mesh cylinder and sound absorbing material.
It is contemplated that the plates 132, 134, and the pipes 106, 110, 156 could be arranged differently than illustrated. It is contemplated that more plates and pipes could be provided. It is also contemplated that the muffler body 108 could be shaped differently than illustrated. For example, it is contemplated that the muffler body 108 could be generally cylindrical with a first closed end through which the inlet pipe 106 enters the muffler body 108 and a second closed end through which the exhaust pipe 110 extends out of the muffler body 108.
Modifications and improvements to the above-described implementations of the present technology may become apparent to those skilled in the art. The foregoing description is intended to be exemplary rather than limiting. The scope of the present technology is therefore intended to be limited solely by the scope of the appended claims.
The present application claims priority to U.S. Provisional Patent Application No. 61/944,236, filed Feb. 25, 2014, the entirety of which is incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2015/051405 | 2/25/2015 | WO | 00 |
Number | Date | Country | |
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61944236 | Feb 2014 | US |