This patent application claims priority to German Application No. 102010042679.2, filed Oct. 20, 2010, the entire teachings and disclosure of which are incorporated herein by reference thereto.
The present invention relates to a muffler for an exhaust system of a combustion engine. Furthermore, the present invention relates to an associated usage. Sound absorption with combustion engines is relevant predominantly in mobile applications, e.g. in vehicles, but also in stationary applications, such as for instance with block heating and power plants.
In the case of mufflers, active mufflers and passive mufflers are distinguished. Active mufflers have an electroacoustic converter, which as a rule is formed by a loudspeaker and with which the anti-noise is generated, which with appropriate phase shift leads to a more or less effective cancellation of the sound to be muffled. Using electroacoustic converters, the sound emission can be likewise designed specifically in that certain frequencies are increasingly emitted. In particular, a sound design can be realized with such an active muffler. It is conceivable for example to generate the sound emission of a six-cylinder gasoline engine with a four-cylinder diesel engine.
Such an electroacoustic converter usually comprises a vibratory diaphragm which can be excited into vibrations with the help of an actuator. Furthermore, a cage, which defines the diaphragm and on which the actuator is fastened, is usually provided in addition. With this cage, the converter or the loudspeaker can be fastened to a housing of the muffler.
In contrast with this, a passive muffler works with absorption and/or reflection and/or resonance. Likewise, mixed forms, with which a loudspeaker for active sound attenuation is installed in a passive muffler or with which an active muffler is additionally equipped with resonance and/or absorption and/or reflection chambers, are also realizable in principle.
The present invention deals with the problem of stating an improved embodiment for a muffler of the type mentioned at the outset, which is more preferably characterized by low manufacturing costs and/or by a compact design.
According to the invention, this problem is solved through the subjects of the independent claims. Advantageous embodiments are the subject of the dependent claims.
The invention is based on the general idea of using a vibratory wall section of a housing of a muffler as diaphragm of an electroacoustic converter, which can be excited into vibrations with the help of an actuator. Through a suitable activation of the actuator, pressure pulsations can be introduced into the exhaust gas flow via the wall section of the housing, e.g. as anti-vibrations in order to cancel out to a greater or lesser degree the sound to be combated and/or as vibrations, in order to amplify missing or weak sound. Deviating from the conventional procedure wherein a complete electroacoustic converter with cage, actuator and own diaphragm is installed in the housing of the muffler, the muffler according to the invention manages without additional diaphragm since with the help of the actuator a wall section already present on the housing is used for generating the pressure pulsations. Because of this, the manufacturing costs are reduced. Here it is clear that the wall section coupled to the actuator can be specifically selected or designed in such a manner that it is particularly suited for generating pressure pulsations. Thus, the wall section can be of a vibratory design, e.g. through a wall thickness that is reduced compared with the wall of the remaining housing and/or changed material selection.
The wall section coupled to the actuator delimits a hollow space of the housing to the outside, which is present in the housing in addition to a pipe arrangement and at least for the airborne sound transmission is connected to this pipe arrangement. The pipe arrangement arranged in the housing serves for conducting exhaust gas and comprises at least one pipe section running within the housing. The exhaust gas flow conducted in the pipe arrangement transports airborne sound, which also enters the hollow space. A control device for the active sound design, i.e. for the active muffling and/or for the active sound generation or sound amplification can now actuate the actuator such that with the help of the wall section, pressure pulsations can be introduced into the hollow space which with regard to the noises to be absorbed are suitably phase-shifted and lead to an attenuation through mutual cancellation, or which lead to the desired sound amplification. Mixed forms are also possible, so that first frequencies are attenuated and second frequencies are amplified in order to achieve the desired sound.
The housing of the muffler can have a cylindrical jacket and two end bottoms, wherein the actuator is practically connected to one of the end bottoms for introducing vibrations. Here, the housing can be embodied in wrap-around design or in tubular design or in shell design.
In the case of a cylindrical jacket the end bottoms have a round cross section, so that they are particularly suited for the introduction of vibrations. The end bottom connected to the actuator can have a smaller wall thickness and/or consist of a material other than the jacket and/or than the other end bottom. Because of this, the vibratory capability of the end bottom used as diaphragm can be improved.
In order to improve the vibratory capability of the end bottom or its diaphragm character it can be provided according to an advantageous embodiment to equip the respective end bottom with a circumferential bottom margin, wherein the end bottom in the region of its bottom margin is fastened to the jacket, wherein the end bottom within its bottom margin comprises a diaphragm region and a border which encloses the diaphragm region and whose stiffness is greater than the stiffness of the diaphragm region, wherein the actuator is connected to the diaphragm region for introducing vibrations. Such an end bottom can be particularly easily produced from one piece, for example through deep-drawing.
With an alternative design, the housing can be embodied in shell design and comprise at least two shells which are fastened to each other, wherein the actuator is connected to one of the shells for introducing vibrations. Such shells can be produced unitarily particularly in an integral manner, for example through deep-drawing. It is particularly advantageous here if the respective has a circumferential shell margin, wherein the shell in the region of its shell margin is fastened to the at least one other shell, wherein the shell within its shell margin comprises a diaphragm region and a border which encloses the diaphragm region and whose stiffness is greater than the stiffness of the diaphragm region, wherein the actuator is connected to the diaphragm region for introducing vibrations. This measure, too, leads to an improvement of the diaphragm characteristic of the wall section coupled to the actuator, which improves the introduction of the desired pressure pulsations into the hollow space. Here, too, the integral design of the respective shell is advantageous, since sealing problems for example do not occur.
In general, hence, according to an advantageous embodiment the respective wall section comprises a diaphragm region connected to the actuator for the introduction of vibrations, and a border which encloses the diaphragm region and whose stiffness is greater than the stiffness of the diaphragm region. Different stiffness's in the border and in the diaphragm region can be realized for example by providing the border with at least one stiffening corrugation, while the diaphragm region is free of stiffening corrugations. Additionally or alternatively, it can be provided that a wall thickness of the respective wall section is smaller in the diaphragm region than in the border. Additionally or alternatively, it can be provided that at least one stiffening element is attached to the border.
Particularly advantageous is an embodiment, with which the actuator is arranged outside on the housing. In this manner, the actuator is not exposed to the hot exhaust gases at any time, which substantially reduces the thermal load on the actuator. Accordingly, elaborate cooling measures can be omitted. However, as an alternative it is also possible in principle to arrange the actuator inside on the housing. This can be advantageous with respect to a protection from contaminations.
The control device for the active sound influencing can also be called ANC-control, wherein ANC stands for Active Noise Control. This control device or the ANC-control can, according to an advantageous embodiment, activate the respective actuator as a function of input signals which are generated by a sensor device for sensing the airborne sound transported in the exhaust gas connected to the control for signal transmission or which are generated by an engine control for operating a combustion engine connected to the control for signal transmission. In other words, the control device on the one hand can work together with a sensor device, e.g. in the form of a microphone, in order to form a closed loop circuit or a closed loop control. A direct correlation between the sound to be influenced and the pressure pulsations generated with the help of the actuator is made via such a closed loop control. On the other hand, the control device can be supplied with signals which correlate to the noise development of the combustion engine through being coupled to the engine control. Usually, there is a close correlation between load and/or rotational speed of the combustion engine and the noises that develop in the process. Because of this it is likewise possible to establish a control circuit or a control, with which the actuation of the actuator correlates merely indirectly to the sound to be attenuated.
It is likewise possible that the control device is coupled both to such a sensor device as well as to the engine control in order to actuate the respective actuator in a kind of mixed operation with open loop circuit and closed loop circuit. For example, a coarse tuning of the active sound influencing can be achieved within the scope of an open loop control while a fine tuning of the active sound influencing is realized via a closed loop control.
With another embodiment, the pipe arrangement can comprise at least one perforated pipe section, which is arranged in the hollow space, in order to make possible the transmission of airborne sound between the exhaust gas transported in the pipe section and the hollow space. Alternatively, the pipe arrangement can comprise at least one pipe section which in the hollow space comprises an inflow opening or an outflow opening in order to achieve a sound-transmitting coupling between the pipe arrangement and the hollow space via the respective opening.
Practically, the hollow space can be formed by an expansion chamber or by a resonance chamber which is acoustically coupled to the pipe arrangement. More preferably it can be provided here that the hollow space forms a region in the housing which is not subjected to any throughflow. The respective expansion chamber or resonance chamber is then arranged in parallel. Additionally or alternatively the hollow space can form a region subjected to throughflow in the housing, for example in the form of a deflection chamber. In this case, the hollow space additionally includes a flow guiding function.
Practically, the actuator can be supported on a cage which in turn is supported on the housing. Practically, the cage in this case supports itself on the housing outside the wall section serving as diaphragm. If the wall section serving as diaphragm is formed for example by an end bottom of the housing, the cage practically supports itself on the bottom margin or on the jacket. Provided that the wall section has a diaphragm region with border, the cage practically supports itself outside the border.
Thus, the present invention generally relates also to a usage of a wall section of a housing of a muffler for an exhaust system of a combustion engine that is present anyhow, particularly of a motor vehicle, as diaphragm for an electroacoustic converter of a device for the active sound influencing, that is for the active sound generation or sound amplification or for the active sound attenuation.
In another advantageous embodiment the exhaust gas inlet defines an inlet direction for the exhaust gas flow and the exhaust gas outlet defines an outlet direction for the exhaust gas flow, wherein the exhaust gas inlet and the exhaust gas outlet are orientated to each other such that the inlet direction and the outlet direction enclose an angle greater than 0°. In particular said angle can be at least 90°. Preferably, the angle between the inlet direction and the outlet direction is about 90° or about 180°.
The present invention relates to a muffler for an exhaust system of a combustion engine, more preferably of a motor vehicle, with a housing comprising at least one exhaust gas inlet and at least one exhaust gas outlet, with a pipe arrangement for conducting exhaust gas arranged in the housing, which comprises at least one pipe section running within the housing, and with a hollow space formed in the housing, which is present in addition to the pipe arrangement and is connected to said pipe arrangement at least for the airborne sound transmission.
A cost-effective solution for the active sound influencing can be achieved with at least one actuator which for generating pressure pulsations in the at least one hollow space is connected to a wall section of the housing delimiting the respective hollow space to the outside for introducing vibrations, and with a control device for the active sound influencing which is connected to the at least one actuator for its actuation.
Further important features and advantageous of the invention are obtained from the subclaims, from the drawings and from the associated Figure description by means of the drawings.
It is to be understood that the features mentioned above and still to be explained in the following cannot only be used in the respective combination stated, but also in other combinations or by themselves without leaving the scope of the present invention.
Preferred exemplary embodiments of the invention are shown in the drawings and are explained in more detail in the following description, wherein same reference characters refer to same or similar or functionally same components.
It shows, in each case schematically,
According to
In the exhaust system 6, a muffler 8 comprising an actuator 9 is arranged. Furthermore, a control device 10 is assigned to the muffler 8 which is coupled to the actuator 9 via a control line 11. The control device 10 serves for actuating the actuator 9. Furthermore, a sensor device 12 is shown in
In the example of
For example, the airborne sound transported in the exhaust gas 7 can be estimated with respect to the frequencies and/or amplitudes by means of the current load and/or rotational speed of the combustion engine 1. At any rate, the control device 10 can be configured such that it activates the actuator 9 as a function of input signals received by the control device 10 from the sensor device 12 and/or from the engine control 15.
According to
As already mentioned with respect to
Accordingly, the control device 10 is preferably an ANC-control, which in the following is likewise designated 10. It is remarkable that for realizing the active muffler 8 introduced here no complete electroacoustic converter, particularly loudspeaker, has to be installed into the housing 14, on the contrary, the active muffler 8 introduced here manages without additional diaphragm since said wall section 23 of the housing 14 is used as diaphragm, which can be excited into vibrations with the help of the actuator 9.
With the embodiments of
With the embodiments of
With the embodiment shown in
With the embodiment shown in
With the embodiment shown in
Here, the individual chambers are separated from one another through separating walls 31, which can be perforated. In this case, the hollow space 22 can also be provided in a region of the housing 14 not subjected to a throughflow. If the separating wall 31 between hollow space 22 and deflection chamber 30 is absent, the combined volume forms the deflection chamber 30, wherein in that case the deflection chamber 30 additionally forms the hollow space 22. In this case, the hollow space 22 is subjected to throughflow. The pipe arrangement 20 in that case comprises a pipe section 21, which in the hollow space 22 has an inflow opening 32 and a pipe section 33, which in the hollow space 22 has an outflow opening 34.
With the embodiment shown in
According to
With the embodiment shown in
In general, hence, according to an advantageous embodiment the respective wall section 23 comprises a diaphragm region 37 connected to the actuator 9 for the introduction of vibrations, and a border 38 which encloses the diaphragm region 37 and whose stiffness is greater than the stiffness of the diaphragm region 38. Different stiffness's in the border 38 and in the diaphragm region 37 can be realized for example by providing the border 38 with not depicted stiffening corrugations, while the diaphragm region 37 is free of stiffening corrugations. Additionally or alternatively, it can be provided that a wall thickness of the respective wall section 23 is smaller in the diaphragm region 37 than in the border 38. Additionally or alternatively, it can be provided that at least one stiffening element not shown is attached to the border 38.
The exhaust gas inlet 18 defines an inlet direction for the exhaust gas flow and the exhaust gas outlet 19 defines an outlet direction for the exhaust gas flow, wherein the exhaust gas inlet 18 and the exhaust gas outlet 19 are orientated to each other such that the inlet direction and the outlet direction enclose an angle greater than 0°. In particular said angle can be at least 90°. Preferably, the angle between the inlet direction and the outlet direction according to
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