Patent Application
20220228465
The present disclosure relates generally to hydrocarbon fluid production. More specifically, but not by way of limitation, this disclosure relates to real-time optimized control of gas-lift parameters during production from a wellbore.
A well can include a wellbore drilled through a subterranean formation. The subterranean formation can include a rock matrix permeated by the oil that is to be extracted. The oil distributed through the rock matrix can be referred to as a reservoir. Reservoirs are often modeled with standard statistical techniques in order to make projections or determine parameter values that can be used in hydrocarbon drilling or production to maximize the yield. As one example, partial differential equations referred to as the “black-oil” equations can be used to model a reservoir based on production ratios and other production data.
One method of augmenting oil production from a reservoir is to use artificial gas lift. Artificial gas lift involves injecting gas into the production string, or tubing, to decrease the density of the fluid, thereby decreasing the hydrostatic head to allow the reservoir pressure to act more favorably on the oil being lifted to the surface. This gas injection can be accomplished by pumping or forcing gas down the annulus between the production tubing and the casing of the well and then into the production tubing. Gas bubbles mix with the reservoir fluids, thus reducing the overall density of the mixture and improving lift.
Certain aspects and features of the present disclosure relate to a system that improves, and makes more efficient, the projection of optimized values for controllable artificial gas-lift parameters such as gas-lift injection rate and choke size. The controllable parameters can be computed, taking into account reservoir data and a physics-based or machine learning or hybrid physics-based machine learning reservoir model. The parameters can be utilized for real-time control and automation in a gas lift system to maximize hydrocarbon production efficiency.
More specifically, some examples of the present disclosure described herein can provide gas-lift optimization using a reservoir production simulation to formulate an objective function based on the amount of oil produced and the rate of gas injected to provide the artificial lift. Optimized gas-lift parameters can be projected using Bayesian optimization (BO). The objective function can be based on simulated hydrocarbon production data generated from the physics-based or machine learning or hybrid physics-based machine learning reservoir model. The reservoir model can be used to generate the necessary data required for the optimization. The examples couple the reservoir model with gas-lift parameters and input minimization using Bayesian optimization. The Bayesian optimization can provide the gas-lift parameters for in-the-field optimization with multiple wells in a cluster of wells drawing from the same reservoir.
In some examples, a system includes a gas supply arrangement to inject gas into one or more wellbores and a computing device in communication with the gas supply arrangement. The computing device includes a memory device with instructions that are executable by the computing device to cause the computing device to receive reservoir data associated with a subterranean reservoir to be penetrated by the wellbores and simulate hydrocarbon production using the reservoir data and using a physics-based or machine learning or hybrid physics-based machine learning model for the subterranean reservoir. The production simulation provides production data. A Bayesian optimization of an objective function of the production data subject to any gas injection constraints is performed to produce gas-lift parameters in response to convergence criteria being met. The gas-lift parameters are applied to the gas supply to control the injection of gas into the wellbore or wellbores.
Illustrative examples are given to introduce the reader to the general subject matter discussed herein and are not intended to limit the scope of the disclosed concepts. The following sections describe various additional features and examples with reference to the drawings in which like numerals indicate like elements, and directional descriptions are used to describe the illustrative aspects, but, like the illustrative aspects, should not be used to limit the present disclosure.
During operation of system 105 of
Still referring to
In some examples, some or all of the components shown in
As mentioned above, the processing device 202 can execute one or more operations for optimizing gas lift. The processing device 202 can execute instructions stored in the memory device 208 to perform the operations. The processing device 202 can include one processing device or multiple processing devices. Non-limiting examples of the processing device 202 include a field-programmable gate array (“FPGA”), an application-specific integrated circuit (“ASIC”), a microprocessing device, etc.
The processing device 202 shown in
In some examples, at least some of the memory device 208 can include a non-transitory computer-readable medium from which the processing device 202 can read instructions. A computer-readable medium can include electronic, optical, magnetic, or other storage devices capable of providing the processing device 202 with computer-readable instructions or other program code. Non-limiting examples of a computer-readable medium include (but are not limited to) magnetic disk(s), memory chip(s), read-only memory (ROM), random-access memory (“RAM”), an ASIC, a configured processing device, optical storage, or any other medium from which a computer processing device can read instructions. The instructions can include processing device-specific instructions generated by a compiler or an interpreter from code written in any suitable computer-programming language, including, for example, C, C++, C#, etc.
Still referring to the example shown in
Memory device 208, in this example, includes a physics-based or machine learning or hybrid physics-based machine learning model 212 of the reservoir 102. Reservoir data 219 is also stored in memory device 208 and can be used with the physics-based or machine learning or hybrid physics-based machine learning model 212 to run a production simulation. Production simulation program code instructions 218 are stored in memory device 208. The production simulation produces production data 214, which is also stored in memory device 208. The memory device 208 in this example includes an optimizer 210. The optimizer can be, for example, computer program code instructions to implement Bayesian optimization of an objective function of the production data to produce optimum values for controllable gas-lift parameters. Results from the optimizer can be stored as controllable output values 222 in the memory device 208. Optimizer 210 can optimize the objective function subject to convergence criteria 216 to produce output values 222.
In some examples, the computing device 140 includes a communication interface 206. The communication interface 206 can represent one or more components that facilitate a network connection or otherwise facilitate communication between electronic devices. Examples include, but are not limited to, wired interfaces such as Ethernet, USB, IEEE 1394, and/or wireless interfaces such as IEEE 802.11, Bluetooth, near-field communication (NFC) interfaces, RFID interfaces, or radio interfaces for accessing cellular telephone networks (e.g., transceiver/antenna for accessing a CDMA, GSM, UMTS, or other mobile communications network).
In some examples, the computing device 140 includes a user input device 224. The user input device 224 can represent one or more components used to input data. Examples of the user input device 224 can include a keyboard, mouse, touchpad, button, or touch-screen display, etc. In some examples, the computing device 140 includes a display device 226. Examples of the display device 226 can include a liquid-crystal display (LCD), a television, a computer monitor, a touch-screen display, etc. In some examples, the user input device 224 and the display device 226 can be a single device, such as a touch-screen display.
Process 300 of
The example process shown in
One example of a process described herein can be used for a well with a reservoir model including 12 layers with permeability of 0.002 mD, porosity of 25%, initial water saturation of 0.2, initial pressure of 3500 psia, 23 hydraulic fractures with half-length of 500 ft, an aperture of 0.1 in, conductivity at a perf of 3 mD, and porosity of 30%.
In some examples, a ROS provides software that enables robots to perform gas lift functions. For example, in the multi-agent framework, ROS devices provides agent to agent communication and multi-objective optimization capabilities. In some examples, a ROS robot automates capabilities described herein, e.g., sensing and actuation of gas-lift controls. It may be advantageous to implement optimized parameters discussed herein using robots to improve the efficiency and accuracy of the multi-agent, multi-objective Bayesian optimization.
In some examples, the gas-lift capacity cover optimizer 902 can provide multi-agent, multi-objective Bayesian optimization for any two of gas lift clusters 904, 906, 908. Alternatively (or in addition to), the gas-lift capacity cover optimizer 902 can provide multi-agent, multi-objective Bayesian optimization gas lift clusters 904, 906, 908, and one or more additional clusters (not shown). Further, in some examples, the gas-lift capacity cover optimizer 902 may be one of a plurality of similar gas-lift capacity covers, which can correspond to a group of gas-lift capacity covers. In such an example, the gas-lift capacity cover optimizers can provide multi-agent, multi-objective Bayesian optimization for a third level of multi-agent, multi-objective Bayesian optimization. It should be appreciated that any number of levels of well clusters, sub-well clusters, or wells can be grouped according to an optimal arrangement for creating artificial gas lift in production wells according to some embodiments.
In some examples, the sensor hubs 1004, 1006, and 1008 may provide sensed gas-lift parameters or other sampled data using Message Queuing Telemetry Transport (MQTT) protocol to send sensed parameters. In other examples, the sensor hubs 1004, 1006, and 1008 can send gas-lift parameters using TCP/IP protocols. In some examples, the sensor hubs 1004, 1006, and 1008 may provide sensed gas-lift parameters by another middleware messaging protocol, e.g., advanced message queuing protocol (AMQP), streaming text oriented messaging protocol (STOMP), web application messaging protocol (WAMP), or any other suitable messaging-oriented middleware.
As described above, the ROS Nodes 1034, 1036, and 1038 receive gas-lift parameters. The ROS Nodes 1014, 1016, and 1018 are communicatively coupled to local CPUs 1024, 1026, and 1028, respectively. As discussed above, with respect to
In some examples, the ROS master 1030 registers each ROS node in the ROS system. For example, the ROS master 1030 can name each node, monitoring each node(s) for their respective publications and subscriptions to topics, e.g., named buses that communicate published messages to subscribers of the topic. Further, the ROS master 1030 can store, retrieve, or distribute information associated with ROS nodes stored in a client library, e.g., an XML-based API. And, in this example, the local CPUs 1024, 1026, 1028 and their respective ROS nodes 1034, 1036, and 1038, publish to ROS topic 1010. In some examples, ROS topic 1010 represents the multi-agent, multi-objective Bayesian optimization calculated by the local CPU 1024, 1026, or 1028. However, in some examples, the ROS topic 1010 can be one or more of the sensed parameters discussed above.
The ROS master 1030 provides the tracked historical data associated with respective nodes 1034, 1036, and 1038 and ROS topic 1010 to the oil field engine 1044. In some examples, the oil field engine 1044 provides information to the ROS topic 1010 via ROS node 1042 to coordinate an optimal gas lift production among one or more wells or well clusters. In some examples, the oil field engine 1044, like the gas-lift cover optimizer 902 discussed with respect to
The ROS topic 1010 communicates multi-agent, multi-objective Bayesian optimization information to the ROS web bridge, which uses a communications protocol, e.g., a websocket or javascript open notation (JSON), to create and transmit graphical user interface (GUI) 1002, e.g., a single page application (SPA). GUI 1002 is output to any suitable display to operator 1020 to notify the operator 1020 of gas-lift controls to achieve a recommended amount of gas lift based on determined multi-agent, multi-objective parameters. Alternatively, operator 1020 can be replaced by an autonomous or robotic system that enables a robot or another autonomous computing device to perform the recommended gas-lift controls.
The system 1100, which is enabled to run by master processing device 1110, receives the sensor signals from sensors 1104 via the sensor interface 1114 and transmits the sensed data to the data management module 1108. The data management module 1108 provides the information to the model training node 1112, which in turn provides the data and the model parameters to the optimization engine 1118. The optimization engine performs the function and provides the artificially-created simulation's recommendation to both the bridge JSON API node 1122 and the actuator interface 1116. The bridge JSON API node 1122 sends the recommendation to the display node ROSJS browser 1120, where the information may be displayed to an operator, e.g., operator 1020 discussed above with respect to
Process 1200 of
The process of
Unless specifically stated otherwise, it is appreciated that throughout this specification that terms such as “processing,” “calculating,” “determining,” “operations,” or the like refer to actions or processes of a computing device, such as the controller or processing device described herein that can manipulate or transform data represented as physical electronic or magnetic quantities within memories, registers, or other information storage devices, transmission devices, or display devices. The order of the process blocks presented in the examples above can be varied, for example, blocks can be re-ordered, combined, or broken into sub-blocks. Certain blocks or processes can be performed in parallel.
Further, the use of “configured to” herein is meant as open and inclusive language that does not foreclose devices configured to perform additional tasks or steps. Additionally, the use of “based on” is meant to be open and inclusive, in that a process, step, calculation, or other action “based on” one or more recited conditions or values may, in practice, be based on additional conditions or values beyond those recited. Elements that are described as “connected,” “connectable,” or with similar terms can be connected directly or through intervening elements.
By using certain examples of the present disclosure, multi-agent, multi-objective well clusters can be arranged to determine an optimal amount of artificial gas lift in production wells processes, and used in a variety of contexts to improve performance of wellbore operations.
As used below, any reference to a series of examples is to be understood as a reference to each of those examples disjunctively (e.g., “Examples 1-4” is to be understood as “Examples 1, 2, 3, or 4”).
Example 1. A system includes a gas supply arrangement to inject gas into a plurality of wellbores in proximity to production tubing and a computing device in communication with the gas supply arrangement. The computing device includes a non-transitory memory device comprising instructions that are executable by the computing device to cause the computing device to perform operations. The operations include receiving first reservoir data associated with a first subterranean reservoir to be penetrated by a first wellbore, simulating production using the first reservoir data associated with the first subterranean reservoir and using a physics-based model, a machine learning model, or a hybrid physics-based machine learning model for the first subterranean reservoir to provide first production data, receiving second reservoir data associated with a second subterranean reservoir to be penetrated by a second wellbore, simulating production using the second reservoir data associated with the second subterranean reservoir and using the physics-based model, the machine learning model, or the hybrid physics-based machine learning model for the second subterranean reservoir to provide second production data, performing a Bayesian optimization of an objective function of the first and second production data subject to gas injection constraints and convergence criteria to produce gas lift parameters, and applying the gas lift parameters to the gas supply arrangement in response to the convergence criteria being met to control an injection of gas into at least one wellbore of the plurality of wellbores.
Example 2. The system of example 1 wherein the plurality of wellbores comprise a plurality of clustered wellbores. The system further includes a production tubing string disposed in the at least one wellbore of the plurality of clustered wellbores, an injection port connected to the production tubing string to inject gas into the production tubing string downhole, and a gas storage device connected to the production tubing string.
Example 3. The system of example(s) 1-2 wherein the gas lift parameters include gas injection rate and choke size.
Example 4. The system of example(s) 1-3 wherein the gas injection rate is a constant or a function of time.
Example 5. The system of example(s) 1-4 wherein the convergence criteria comprise a maximum number of iterations and a convergence within a specified tolerance to a maximum production rate and a minimum friction value for the production tubing.
Example 6. The system of example(s) 1-5 wherein the plurality of wellbores comprise a plurality of clustered wellbores. The operations further include transmitting a signal to a robot associated with at least one of the plurality of clustered wellbores to perform a gas lift control based on the gas lift parameters.
Example 7. The system of example(s) 1-6 wherein the robot associated with at least one of the plurality of clustered wellbores is a first robot, wherein the at least one of the plurality of clustered wellbores is the first wellbore, and wherein a second robot is associated with the second wellbore. The system further includes peer-to-peer network, the peer-to-peer network connecting at least the computing device, first robot, and second robot, the first robot having a first sensor, the first sensor to detect the first reservoir data and real-time production data associated with the first wellbore, wherein the first robot transmits the first reservoir data to the computing device through the peer-to-peer network, and the second robot having a second sensor, the second sensor to detect the second reservoir data and real-time production data associated with the second wellbore, wherein the second robot transmits the second reservoir data to the computing device through the peer-to-peer network.
Example 8. A method includes receiving, by a processing device, first reservoir data associated with a first subterranean reservoir to be penetrated by a first wellbore, simulating, by the processing device, production using the first reservoir data associated with the subterranean reservoir and using a physics-based model, a machine learning model, or a hybrid physics-based machine learning model for the first subterranean reservoir to provide first production data, receiving, by the processing device, second reservoir data associated with a second subterranean reservoir to be penetrated by a second wellbore, simulating, by the processing device, production using the second reservoir data associated with the subterranean reservoir and using the physics-based model, the machine learning model, or the hybrid physics-based machine learning model for the second subterranean reservoir to provide second production data, performing, by the processing device, a Bayesian optimization of an objective function of the first and second production data subject to gas injection constraints and convergence criteria to produce gas lift parameters, and applying, by the processing device, the gas lift parameters to a gas supply arrangement in response to the convergence criteria being met to control an injection of gas into the first wellbore or the second wellbore.
Example 9. The method of example 8 wherein a plurality of clustered wellbores includes at least the first wellbore and the second wellbore, the first wellbore and the second wellbore each including a production tubing string. The method further includes injecting gas into the production tubing string downhole, and capturing gas at a gas storage device connected to the production tubing string.
Example 10. The method of example(s) 8-9 wherein the gas lift parameters include gas injection rate and choke size.
Example 11. The method of example(s) 8-10 wherein the gas injection rate is constant or a function of time.
Example 12. The method of example(s) 8-11 wherein the convergence criteria comprise a maximum number of iterations and a convergence within a specified tolerance to a maximum production rate and a minimum friction value for the production tubing.
Example 13. The method of example(s) 8-12 transmitting a signal to a robot associated with at least one of the plurality of clustered wellbores to perform a gas lift control based on the gas lift parameters.
Example 14. The method of example(s) 8-13 wherein the robot is a first robot, wherein the first robot is associated with the first wellbore, and wherein a second robot is associated with the second wellbore. The method further includes connecting, by a peer-to-peer network, at least the processing device, first robot, and second robot, detecting, by the first robot having a first sensor, real-time production data associated with the first wellbore, the real-time production data associated with the first wellbore being the first reservoir data, detecting, by the second robot having a second sensor, real-time production data associated with the second wellbore, the real-time production data associated with the first wellbore being the second reservoir data, transmitting, by the first robot, the first reservoir data to the processing device through the peer-to-peer network, and transmitting, by the second robot, the second reservoir data to the processing device through the peer-to-peer network.
Example 15. A non-transitory computer-readable medium includes instructions that are executable by a processing device for causing the processing device to perform a method. The method includes receiving, by a processing device, first reservoir data associated with a first subterranean reservoir to be penetrated by a first wellbore, simulating, by the processing device, production using the first reservoir data associated with the subterranean reservoir and using a physics-based model, a machine learning model, or a hybrid physics-based machine learning model for the first subterranean reservoir to provide first production data, receiving, by the processing device, second reservoir data associated with a second subterranean reservoir to be penetrated by a second wellbore, simulating, by the processing device, production using the second reservoir data associated with the subterranean reservoir and using the physics-based model, the machine learning model, or the hybrid physics-based machine learning model for the second subterranean reservoir to provide second production data, performing, by the processing device, a Bayesian optimization of an objective function of the first and second production data subject to gas injection constraints and convergence criteria to produce gas lift parameters, and applying, by the processing device, the gas lift parameters to a gas supply arrangement in response to the convergence criteria being met to control an injection of gas into the first wellbore or the second wellbore.
Example 16. The non-transitory computer-readable medium of example 15 wherein a plurality of clustered wellbores includes at least the first wellbore and the second wellbore, the first wellbore and the second wellbore each including a production tubing string. The method further includes injecting gas into the production tubing string downhole, and capturing gas at a gas storage device connected to the production tubing string.
Example 17. The non-transitory computer-readable medium of example(s) 15-16 wherein the gas lift parameters include gas injection rate and choke size, and wherein the gas injection rate is a constant or a function of time.
Example 18. The non-transitory computer-readable medium of example(s) 15-17 wherein the convergence criteria comprise a maximum number of iterations and a convergence within a specified tolerance to a maximum production rate and a minimum friction value for the production tubing.
Example 19. The non-transitory computer-readable medium of example(s) 15-18 wherein the processing device comprises a robotic operating system (ROS). The method further includes transmitting a signal to a robot associated with at least the first wellbore or the second wellbore to perform a gas lift control based on the gas lift parameters.
Example 20. The non-transitory computer-readable medium of example(s) 15-19 wherein the robot is a first robot, wherein the first robot is associated with the first wellbore, and wherein a second robot is associated with the second wellbore. The method further includes connecting, by a peer-to-peer network, at least the processing device, first robot, and second robot, detecting, by the first robot having a first sensor, real-time production data associated with the first wellbore, the real-time production data associated with the first wellbore being the first reservoir data, detecting, by the second robot having a second sensor, real-time production data associated with the second wellbore, the real-time production data associated with the first wellbore being the second reservoir data, transmitting, by the first robot, the first reservoir data to the processing device through the peer-to-peer network, and transmitting, by the second robot, the second reservoir data to the processing device through the peer-to-peer network.
The foregoing description of certain examples, including illustrated examples, has been presented only for the purpose of illustration and description and is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Numerous modifications, adaptations, and uses thereof will be apparent to those skilled in the art without departing from the scope of the disclosure.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/US2019/040334 | 7/2/2019 | WO | 00 |
