The discussion below is merely provided for general background information and is not intended to be used as an aid in determining the scope of the claimed subject matter.
The present disclosure relates to a load cell that transmits and measures linear forces along and moments about three orthogonal axes. More particularly, a compact load cell body that can be used, for instance, as a wheel force transducer among other applications is disclosed.
Wheel force transducer or load cells for measuring forces along or moments about three orthogonal axes are known. The wheel force transducer typically is mounted between and to a vehicle spindle and a portion of a vehicle rim. The transducer measures forces and moments reacted through a wheel assembly at the spindle as the vehicle is operated.
Wheel force transducers that have enjoyed substantial success and critical acclaim are sold under the trade designation Swift® and Swift® 50 transducers by MTS Systems Corporation of Eden Prairie, Minn. and are described in detail in U.S. Pat. Nos. 5,969,268, 6,038,933, and 6,769,312. Generally, these transducers include a load cell body having a plurality of tubular members. A plurality of sensing circuits are mounted to the plurality of tubular members. The load cell body is attached to a vehicle wheel. An encoder measures the angular position of the load cell body allowing the forces transmitted through the radial tubular members to be resolved with respect to an orthogonal stationary coordinate system.
This Summary and Abstract are provided to introduce some concepts in a simplified form that are further described below in the Detailed Description. This Summary and Abstract are not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter. In addition, the description herein provided and the claimed subject matter should not be interpreted as being directed to addressing any of the short-comings discussed in the Background.
In one embodiment, a load cell is provided that is suitable for transmitting forces and moments in a plurality of directions. The load cell is an integral assembly being formed from a single unitary body and includes a first ring member and a second ring member, each ring member having a central aperture centered on a reference axis. At least three sensor assemblies are included. Each sensor assembly comprises a stiff member attached to one of the rings and extending therefrom to the other radially from the reference axis, and a flexure assembly joining a remote end of each member to the other ring member. Sensing devices are disposed on each of the flexure assemblies configured to sense strain therein.
A plurality of sensor assemblies 20 join the first annular ring 14 to the second annular ring 16. In the embodiment illustrated, the plurality of sensor assemblies 20 include four assemblies 21, 22, 23 and 24. Each of the assemblies 21-24 extends from the first annular ring 14 to the second annular ring 16. In the embodiment illustrated, assemblies 25, 26, 27 and 28 (collectively indicated as 29) are constructed similar to assemblies 21, 22, 23 and 24 and help distribute the load between rings 14 and 16. Although illustrated wherein the plurality of sensor assemblies 20 and assemblies 29 equals eight, it should be understood that any number of sensor assemblies 20 three or more can be used between the first annular ring 14 to the second annular ring 16 with or without any number of additional load carrying assemblies 29. In the embodiment illustrated, the plurality of sensor assemblies 20 and 29 are spaced at substantially equal angular intervals about the axis 15.
Referring to
In the example shown, the eight Wheatstone bridges provide eight sensor signals. For purposes of explanation, an orthogonal coordinate system can be defined wherein an X-axis is indicated at 17, a Z-axis is indicated at 19, and a Y-axis corresponds to the central axis 15 (
Each of the sensor assemblies 20 includes the same general construction. A plurality of radial members 21B, 22B, 23B and 24B join the central hub 14 to the annular ring 16. The radial members 21B-24B of sensor assemblies 20, and assemblies 29 if present, are stiff, i.e., non-compliant in order to transfer all loads to the between the rings 14 and 16. In the embodiment illustrated, the plurality of radial members 21B, 22B, 23B and 24B are solid and generally rectangular in cross-section at least in part (although the shape may not be that important) and extend radially from the central hub 14 toward the annular ring 16 along a corresponding longitudinal axis 21A, 22A, 23A and 24A. Preferably, axis 21A is aligned with axis 23A, while axis 22A is aligned with axis 24A. In addition, axes 21A and 23A are perpendicular to axes 22A and 24A.
Flexure members 31, 32, 33 and 34 join an end of each radial member 21B, 22B, 23B and 24B, respectively, to the annular ring 16. The flexure members 31-34 are compliant for displacements of each corresponding radial member 21B-24B along the corresponding longitudinal axes 21A-24A. In the embodiment illustrated, the flexure members 31-34 are identical and include integrally formed flexure straps 36 and 38 (herein a pair each), formed by apertures 36A and 36B. The flexure straps 36 and 38 can be considered substantially planar. The flexure straps 36 and 38 are located on opposite sides of each longitudinal axis 21A-24A and join the corresponding radial member 21B-24B to the annular ring 16. As illustrated recesses 47 can be provided to make the flexure straps 36 and 38 more compliant.
It should be noted that although apertures 36A and 38A are depicted as being circular other shapes (diamond, square, rectangular, oval, etc.) can be used.
The radial members 21B-24B and flexure members 31-34 are formed in part by isolation apertures 37 provided on either side of axes 21A-24A that extend generally parallel to the axis 15. In addition, an isolation slot 39 is disposed radially outward from apertures 37 to further define the surfaces of the radial members 21B-24B and flexure members 31-34 furthest from axis 15. Apertures 41A and 41B provided in ring 16 are aligned with apertures 36A and 38B, respectively, due to the machining process for forming apertures 36A and 38A. In other words, flexure straps 36 and 38 are conveniently formed by machining ring 16 to form apertures 41A and 41B and then apertures 36A and 36B. Apertures 41A and 41B also provide access for mounting sensors such as strain gauges on the flexure straps 36 and 38, if desired.
In addition, each aperture 37 is connected by an isolation slot 41 to an adjacent sensor assembly 20, or as illustrated to a similar aperture of an adjacent load carrying assembly 29 if present, in order to isolate ring 14 from ring 16, but for the presence of radial members and flexure members in sensor assemblies 20, and assemblies 29 if provided.
The sensor assemblies 20 are adapted to receive sensors of any known type for detecting stress and/or strain therein. In the embodiment illustrated, sensors 30 comprise strain gauges disposed on or operably coupled to the flexure straps 36 and 38. The sensors 30 can be mounted on or operably coupled to the inner surfaces of the apertures 36A and 38A, which generally protect the sensors 30 (although mounting or operably coupled to the outer surfaces of straps 36 and 38 could also be feasible). Each sensor assembly 20 is generally sensitive in 2 orthogonal axes. In the embodiment illustrated, each sensor assembly 21-24 is configured so as to be sensitive for loads applied along the Y or central axis 15. In addition, sensor assemblies 21 and 23 are sensitive for loads applied along the Z-axis 19, while sensor assemblies 22 and 24 are sensitive for loads applied along the X-axis 17.
Referring to
Also with respect to sensor assembly 22, strain gauges 60 are connected in a Wheatstone bridge 60A to form the second sensing circuit that provides a signal indicative of loads along the X-axis 17. The strain gauges 60 of sensor assembly 24 are similarly connected to provide a signal indicative of loads along the X-axis 17. Likewise, the strain gauges 60 of sensor assemblies 21 and 23 are similarly connected but each provide a signal indicative of loads along the Z-axis 19.
Although sensors 30 are mounted conventionally to provide an output signal indicative of stresses in the flexure members 31-34, and in particular straps 36 and 38, such as compression and tension in the form of a change in resistance, other forms of sensing devices such as optically based sensors or capacitively based sensors can also be used to sense changes in stress or any other characteristic that exhibits a change, such as displacement, due to loading of the sensor assemblies 21-24.
In the embodiment illustrated, the load cell 10 provides eight signals as described above. The eight signals are then transformed to provide forces and moments about the axis of the coordinate system 15. Specifically, force along the X-axis 17 is measured stresses created in sensor assemblies 22 and 24. This can represented as:
Fx=Fx1+Fx2;
where the outputs Fx1 and Fx2 are obtained as indicated in
Similarly, force along the Z-axis 19 is measured as stresses created in the sensor assemblies 21 and 23. This can be represented as:
Fz=Fz1+Fz2;
where the outputs Fz1 and Fz2 are obtained as indicated in
Force along the Y-axis 15 is measured as axial tension/compression created in sensor assemblies 21-24. This can be represented as:
Fy=Fy1+Fy2+Fy3+Fy4
where the outputs Fy1, Fy2, Fy3 and Fy4 are obtained as indicated in
An overturning moment about the X-axis 17 is measured as axial tension/compression forces created in sensor assemblies 22 and 24 from the opposed forces applied thereto. This can be represented as:
Mx=Fy1−Fy3.
Note, that the outputs indicative of Fy2 and Fy4 are effectively zero.
Likewise, an overturning moment about the Z-axis 19 is measured as axial tension/compression created in sensor assemblies 21 and 23 from the opposed forces applied thereto. This can be represented by:
Mz=Fy2−Fy4.
Note that for a moment about the Z-axis 19, the outputs Fy1 and Fy3 are zero.
An overturning moment about the Y-axis 15 is measured as principal strains due to stresses created in sensor assemblies 21-24. This can be represented as:
My=(Fx1−Fx2)+(Fz1−Fz2)
It should be understood that the number of sensors 30 and the number of sensing circuits can be reduced if measured forces and moments of less than six degrees of freedom is desired.
The load cell 10 is particularly well-suited, although not limited to, measuring the force and moment components of a rolling wheel. Referring to
The ring 14 is secured to the vehicle spindle 80. The vehicle spindle 80 includes a set of mounting bolts 85 that are generally adapted to receive a typical rim or wheel. The ring 14 includes a set of mounting apertures 87 extending parallel to the axis 15 that are adapted to mate with the mounting bolts 85. The ring 14 is connected to the spindle 80 with fasteners 79 that mate onto the bolts 85. In the example shown, the fasteners 79 comprise nuts that include internal screw threads that mate with the bolts 85. A thermal isolator 81 can be provided between the rim 80 and the load cell 10 to minimize heat transfer from the spindle 80.
The ring 16 is secured to the vehicle rim 70 with an extending rim flange 72 joined to the rim 70 or formed integral therewith from a single unitary body. The load cell 10 mounts to rim flange 72. The rim flange 72 includes a set of mounting apertures 91 adapted to align with mounting apertures 93 on the ring 16. The rim flange 72 is adapted to be attached to the second annular ring 16 with fasteners, such as bolts 95 that extend through the mounting apertures 91 and into aligned threaded mounting apertures 93 of the ring 16. In one example, the rim flange 72 is connected to the ring 16 with 16 bolts 95 in eight groups of two bolts.
It should be noted, the load cell 10 can also include raised portions (not explicitly shown) that extend slightly above the surface of the ring 14 to concentrate stresses proximate to each mounting aperture 87. Similar raised portions can be provided on the ring 16 proximate to mounting apertures 93 for mounting the load cell 10 to rim flange 72.
Referring back to
The slip ring assembly 84 includes a slip ring bracket 84A that attaches to ring 16. The slip ring assembly 84 also includes an anti-rotate assembly 86 and an encoder 89. The anti-rotate assembly 86 prevents the encoder 89 from rotating about the axis 15. Sensors 30 are connected to conductors that are carried in passageways in the slip ring bracket 84A to the encoder 89. The encoder 89 provides an angular output signal to the controller 82 indicative of the angular position of the load cell 10. An power/amplifier circuit 84B provides power to each of the Wheatstone bridge circuits through the slip ring assembly 84 and receives the output signals 88 (
A cross-coupling matrix circuit 96 receives the output signals 94 and adjusts the output signals so as to compensate for any cross-coupling effects. A coordinate transformation circuit 102 receives output signals 100 from the cross-coupling matrix circuit 96 and an angular input 104 from an encoder or the like. The coordinate transformation circuit 102 adjusts the output signals 100 and provides output signals 108 that are a function of a position of the load cell 10 so as to provide force and moment components with respect to a static orthogonal coordinate system.
As stated above, cross-coupling compensation is provided by circuit 96. By way of example,
As in the previous embodiment, load cell 10′ have identical two-axis, sensor assemblies one of which is illustrated in
Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention. For instance, in another embodiment, the position of the radial members and flexures can be reversed in that the radial members can secured to the ring 16 and where each flexure member joins the radial member to the ring 14.
The present application is based on and claims the benefit of U.S. provisional patent application Ser. No. 60/630,488, filed Nov. 23, 2004 the contents of which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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60630488 | Nov 2004 | US |