Patent Application
20220023811
The present invention is directed to mixing, and is more specifically directed to multi-axis mixing, related methods, and features thereof.
It is frequently desirable to mix various substances. For example, generally liquid and/or semi-liquid with solids therein such as paint frequently start as various separate substances or colors that are then mixed into a desired mixture, such as to achieve a certain color, tone, hue, reflectivity, and the like. In order to promote more complete and/or more even mixing, various mixers can utilize more than one independent movement during mixing.
At present, mixers are complex. Often, mixers include undesirable components that can require frequent maintenance and/or repairs. Furthermore, containers with contents to be mixed are frequently heavy and/or bulky, and can be difficult to insert and/or remove from the mixing apparatus.
Therefore, there is a need for an improved mixing apparatus and related methods that provides a simplified, more reliable, and easier-to-use mixing and related container handling experience.
The present invention overcomes shortcomings of the prior art by introducing multi-axis mixing with improved mixing, extraction, electrical, and mechanical properties.
According to a first embodiment of the present disclosure, a multi-axis mixing apparatus is disclosed. According to the first embodiment, the apparatus includes a housing and a controller operatively connected to a first motor and a second motor. The apparatus also includes a frame supporting the first motor configured to selectively rotate a rotatable assembly. Also according to the first embodiment, the rotatable assembly supports and provides an operative connection to the second motor configured to selectively rotate a rotatable sub-assembly. Also according to the first embodiment, the rotatable sub-assembly includes a mechanism configured to receive and hold a container containing contents to be mixed, and the controller is configured to independently operate the first and second motors to mix the contents. Also disclosed is a method of mixing according to the first embodiment. Yet further disclosed is a paint mixer including the apparatus of the first embodiment, where the container is a paint container and the contents include paint to be mixed.
According to a second embodiment of the present disclosure, a multi-axis mixing apparatus is disclosed. According to the second embodiment, the apparatus includes a housing and a controller operatively connected to at least a first motor configured to selectively rotate a rotatable assembly. Also according to the second embodiment, the rotatable assembly supports a rotatable sub-assembly. Also according to the second embodiment, the rotatable sub-assembly includes a mechanism configured to receive and hold a container containing contents to be mixed, and an extractor mechanism is configured to displace the container relative to the sub-assembly for removal of the container.
According to a third embodiment of the present disclosure, a multi-axis mixing apparatus is disclosed. According to the third embodiment, the apparatus includes a housing and a controller operatively connected to at least a first motor configured to selectively rotate a rotatable assembly. Also according to the third embodiment, the rotatable assembly supports a rotatable sub-assembly. Also according to the third embodiment, the rotatable sub-assembly includes a mechanism configured to receive and hold a container containing contents to be mixed, and the sub-assembly includes at least one magnet configured to attract and hold a handle of the container.
Disclosed is an easy-to-use, multi-axis mixing apparatus and related methods that use multi-axis, gyroscopic motion to mix contents in containers ranging from roughly a quart or less to larger than five U.S. gallons. Disclosed embodiments also utilize improved operative connections, simpler and improved mechanical operation, and more reliable operation. Disclosed embodiments yet further provide for improved and assisted extraction of a container from the mixing apparatus and other improvements to container handling.
With reference to
The contents of a container can be liquid, and one example is paint components to be mixed within a sealed container. As used herein, a container can include any size vessel, bucket, paint can, or any other suitable container for any suitable contents. The container can include a handle 98 attached to the various sized containers via a handle mount 100, as described below. The handle 98 can be a bail bar, or any other suitable type of handle. In other embodiments, the handle 98 can be omitted.
As shown in
The operative mixing features 28 include an upper plate 40 and a lower plate 50 that are adjustably positionable relative to each other, and can be used to securely clamp a container in place for mixing. Preferably, the upper plate 40 and lower plate are substantially parallel to each other at various and/or all positions. Generally speaking, components of the mixing apparatus 10 contained within the housing 18 are the operative mixing features 28, although not every feature is necessarily directly or indirectly used for mixing. A cross-sectional side view of the mixing apparatus 10 is shown in
Also with reference to
Comprised within the rotatable tumble assembly 32 and rotated by the spin motor 38 is a spin sub-assembly 37, itself comprising the spin motor 38. The spin motor 38 can be a direct drive, electric motor operatively connected to a controller (not shown). The spin motor 38 is configured to provide independent rotation about the spin axis 54 relative to the tumble motor 36. The spin motor 38 can be operatively connected to the controller and/or a power source, among other components, via one or more slip ring (not shown) and/or any other suitable electrical connections that allow for rotation while maintaining an operative connection. The spin motor 38 is attached to the tumble assembly 32 via a spin motor support frame 58. The upper plate 40 and the lower plate 50 can each be generally planer and circular and centered for rotation according to the spin axis 54. The lower plate 50 preferably comprises one or more openings and/or graduated, stepped indentations for receiving various sizes of containers, as described in greater detail below.
According to embodiments, separate motors 36 and 38 are provided, one for each axis 52, 54 of rotation within the mixing apparatus 10. Preferably, no gears or drive belts are used to effect rotation according to the spin and tumble axes 52, 54. For example, direct drive electric motors preferably provide simple construction and wiring. Direct drive electric motors preferably eliminate the need for gears or belts in order to impart rotation of the various components. Direct drive motors can also reduce noise and wear during motor operation. Furthermore, direct drive motors can provide an improved and simpler ability to independently control rotational speed (RPM) of both the spin and tumble movements. The tumble 36 and/or spin motors 38 as used herein can be alternating current (AC) or direct current (DC) electric motors, among any other type of suitable motor. The motors preferably operate at between about 12 and 64 Volts, AC or DC, and preferably are rated for between 100 and 2,000 Watts, each. The motors 36, 38 can be operated at substantially the same speed, different speeds, or at various changing speeds and/or power levels during a mixing process, among various other combinations. Furthermore, the controller (not shown) can be configured to selectively control at least one of the motors 36, 38 to be selectively operated as a brake mechanism, e.g., short various electrical connections, or operate as a generator or the like, if and when it is desirable to slow or stop the mixing process.
In preferable embodiments, at least one slip ring is utilized to provide an operative connection between a controller and at least one motor, and/or a motor and another motor within the mixing apparatus 10. As used herein, a slip ring has at least one sliding electrical contact that rotates with a moving structure or contact relative to another structure or contact. Contemplated wiring arrangements herein also account for the upper and lower plate 40, 50 moving toward and away from each other, and provide flexible and/or movable wiring such that an operative connection is maintained during movement of various parts of the mixing apparatus 10 before, during, and/or after mixing operation. Typical arrangements that utilize gears and/or belts typically mean that the ratio of spin and tumble are fixed and cannot be changed. By employing separate tumble and spin motors 36, 38, embodiments of the present disclosure allow for change in ratios of the two motors any time during a mixing process.
Various container clamping features can provide linear movement of the upper plate 40 relative to the lower plate 50 such that a container can be held securely for mixing using the mixing apparatus 10. The rotatable tumble assembly 32 preferably comprises the clamping features, which together rotate according to the tumble axis 52 during mixing operation. A linear clamping mechanism 65 is preferably generally symmetrical and can be spin balanced with or without a container clamped thereby, and comprises a clamp screw 66, held to the tumble frame 42 by a clamp screw mount 67. The clamp screw 66 is operatively rotatable by a clamp screw motor (see, e.g., 73 of
The upper plate 40, spin motor 38, spin motor support frame 58, and various other upper components can be movably attached to an upper carrier 60 that is linearly moveable according to the tumble frame 42, which can comprise one or more rails, by actuation of the clamp screw 66. Likewise, the lower plate 50, and various extraction components comprised within the rotatable tumble assembly 32 can also be movably attached to a lower carrier 62 that can be similar to the upper carrier 60. The lower carrier can also be linearly movable according to the tumble frame 42 by actuation of the clamp screw 66, preferably in a direction opposite a linear movement of the upper carrier 60.
According to various embodiments, the mixing apparatus 10 described herein can automatically and securely hold a container of various sizes when a user input is received. The user input can be received by depressing a button or turning a knob, among various other controls of the control panel 20 of the mixing apparatus 10. As shown, the control panel 20 of the mixing apparatus 10 optionally includes the emergency off feature 21, which can be located in any location of the mixing apparatus 10. The user input can include a selection of a mixing cycle, speed of rotation, etc. Based on the user selection and/or automatic or detected settings, the mixing apparatus 10 preferably mixes the container for a predetermined time and according to a predetermined mixing cycle, such as including a mixing time and/or mixing programming. The mixing time and/or programming are preferably selected according to predetermined stored settings. In some embodiments, the user can adjust an automatically set time and/or mixing cycle using the control panel 20.
Prior to and during mixing, the container can be securely held for mixing by the linear clamping mechanism 65. More specifically, upon a determination that the mixer door 12 is closed, the upper 40 and lower plate 50 will move linearly toward each other, and clamp and securely hold the container to be mixed. The user can place the container to be held and mixed within the mixing apparatus 10 prior to the cycle. Alternatively an automated machine, which can be programmed to operate similarly to a human user, can be configured to automatically place the container in the mixing apparatus 10 before the container is also clamped automatically.
The container is preferably inserted into the mixing apparatus 10 in a certain preferred orientation. For example, it may be preferable that the container is placed in the mixing apparatus 10 in an orientation such that a handle 98 of the container is movable in a dihedral arc toward an opening in the mixing apparatus 10, e.g., toward the position of the door 12. In some embodiments, the container is placed in the mixing apparatus 10 such that a front label is facing out, or toward the point of entry. Preferably, before loading and/or removing the container relative to the mixing apparatus 10, the linear clamping mechanism 65 is latched or locked in place so the lower plate 50 supporting the container is in a lowered position and the container is face or label forward. Upon a mixing process ending, the mixing apparatus 10 can return the container to an upright and face-out position, and rotate the container until the handle 98 is facing forward.
Also shown in
With reference now in particular to
In previously existing configurations, an elastomeric cord or a spring with a hook on an end were manually attachable to a bail or handle of a container for holding during mixing. The cord or spring was for example located a rear portion of the mixer interior. These manual arrangements have had drawbacks, such as generally requiring that the handle be at the rear of the container. This made it inconvenient to grasp the handle when inserting and removing the container. As the existing configurations were manual, extra time was required for attachment and it was also possible for a user to forget to attach the bail or handle of the container to the cords or spring such that unwanted bail or handle movement during mixing were avoided.
In this disclosure, it is contemplated that the container is inserted into the mixing apparatus 10 with the handle 98 facing forward or outward. Once the container is inserted into the mixing apparatus 10, and as the container approaches the upper plate 40, the magnets 70 automatically attract and hold the handle 98 before mixing. In some examples, the magnets 70 attract and hold the handle 98 after the container is clamped by the linear clamping mechanism 65. Holding the handle 98 during mixing can reduce undesirable noise since the handle 98 would not move relative to the container, and would not strike other components as the container is moved and mixed.
The magnets 70 can provide a handle 98 holding feature for various container sizes and configurations. By automatically holding the handle 98 during mixing, the effort and time expended by a user can be reduced, and there is no longer a need to apply a hook to hold the handle 98 in place. The bail or handle 98-holding function also improves the user experience by reducing or eliminating the likelihood that a user disadvantageously neglects to secure the handle 98 prior to mixing. The handle holding magnet 70 also assists automation since the handle 98 position is predictable and controlled. The magnets 70 automatically let go of the handle 98 when the linear clamping mechanism 65 is opened, thus pulling the handle 98 out of the effective reach of magnets 70.
Carriers 60, 62 provide smooth, controlled movement of the plates 40 and 50 of the linear clamping mechanism 65, among other components of the rotatable tumble assembly 32. Each carrier 60, 62 comprises multiple carrier wheels 76 that are configured to roll along the tumble frame 42 in a controlled, linear manner when the linear clamping mechanism 65 is operated. Preferably, and as shown, the carriers 60, 62 are provided with carrier wheels 76 on at least two sides of the tumble frame 42, and preferably on three or more sides of the tumble frame in order to guide the carriers 60, 62 predictably and smoothly. Also as shown, the carrier wheels 76 are provided in tandem pairs, such that stability is yet further improved. The carrier wheels 76 can utilize roller bearings in order to provide smooth, consistent, and long-lasting performance. Preferably, rolling components such as sealed roller bearings are used.
In preferable embodiments, the mixing apparatus 10 can be entirely or substantially free of grease for lubrication of various mechanisms. For example, the upper and lower carriers 60, 62 can move on a set of rails of the tumble frame 42 using rolling components such as bearings within wheels 76, such as roller bearings as described herein. In existing mixers, it is typical to use bronze against steel, which typically requires greasing. Friction of a roller bearing is generally lower than a corresponding arrangement using greased bronze. Clamp force is also generally more constant over time when greasing of various parts is avoided, as grease can spread, dissipate, or otherwise become less functional over time. For example, instead of grease, examples of carriers (such as 60, 62) and/or nuts (e.g., extraction hook carrier 106) that rides on various screws (e.g., leadscrews) can be made of a lubricated engineered plastic, preferably avoid periodic maintenance and lubrication.
Various sized and shaped indentations in the lower plate 50 configured to receive various sized containers for mixing. The various indentations are shown best at
With reference now in particular to
The medium container 94 as shown in
The extractor mechanism 102 is preferably configured to displace a container relative to the lower plate 50 of the spin sub-assembly 37.
Containers, and in particular a large container 96, can be beneficially extractable with the assistance of the extractor mechanism 102. Ledges in the lower plate 50, such as of the various indentations, may catch on various portions of containers of varying sizes. In various embodiments, the shape of a supporting lower plate 50 can allow for automatic or assisted extraction of containers. Large and/or heavy containers benefit particularly from assisted extraction after mixing.
Shown best with reference to
In some embodiments, a user or an external automated mechanism (not shown) can insert and/or remove the container from the mixing apparatus 10 before or after mixing. The automated mechanism would potentially have difficulty properly positioning the handle 98. The extractor mechanism 102 described herein can assist such automated mechanism by automatically removing a container from the mixing apparatus 10, such as with a press of a button. The loading and/or extraction rollers 48, 46 under the front edge of the container lifts and/or supports the container. This lifts and/or facilitates movement of the container over any ledge that may be present. A ramp can also be provided for roller vertical movement. The combination of extractor mechanism 102 features therefore makes manual and/or automatic loading or unloading of containers easier than before.
In preferable embodiments, various sensor components determine a position of the hook carrier 106. For example, it may be desirable to assure that the hook carrier 106 and hook 80 are retracted before starting a mixing process. As shown best in
The hook 80 preferably is either always vertically oriented (e.g., fixed embodiments) or the hook springs cause the hook 80 to rotate up from a more horizontal position to a more vertical, latching position to push the hook catch bar 81 during operation. The pusher tab 64 of the pusher frame 44 slides the container forward on the lower plate 50 and roller(s) 46, and/or 48 until the container is easily removed. In embodiment where the pusher frame 44 is pulled by a flip up hook 80, one or more biasing element such as a spring 24 can retract the hook 80 when not being used to extract the container. The spring 24 can be any form of biasing element, such as a leaf spring, clock spring, coil spring, etc. A bearing ramp 122 can protrude downward, thus applying pressure on a hook bearing 120 of the hook 80 when the hook 80 is retracted. The shape of the bearing ramp 122 can provide a certain amount of hook 80 movement and/or rotation as the hook 80 is retracted.
In various embodiments, including where the hook 80 is pivotable such that it flips or rotates up or down or is fixed in a vertical orientation, the linear (e.g., horizontal) position of the hook 80 can be motivated by the extractor motor unit 88. In the example when the hook 80 is pivotable, a hook pivot bolt 118 can provide a pivot axis to the hook 80. The hook spring 124 can provide a bias to the hook 80, for example, such that it is in a flipped up position by default unless a contact between a hook bearing 120 and a bearing ramp 122 causes the hook to be flipped down when retracted.
According to some embodiments, at a lower portion of the mixing apparatus 10, the extractor motor unit 88 rotates the extractor screw 104 that pushes the hook 80 attached to the extraction hook carrier 106 forward. In other embodiments, a belt or other drive or linear actuator can be used to move the hook 80.
As used herein, the singular forms “a,” “an,” and “the” encompass embodiments having plural referents, unless the content clearly dictates otherwise. As used in this specification and the appended claims, the term “or” is generally employed in its sense including “and/or” unless the content clearly dictates otherwise.
Unless otherwise indicated, all numbers expressing feature sizes, amounts, time periods, and physical properties are to be understood as being modified by the term “about.” Accordingly, unless indicated to the contrary, the numerical parameters set forth are approximations that can vary depending upon the desired properties sought to be obtained by those skilled in the art utilizing the teachings disclosed herein.
The present invention has now been described with reference to several embodiments thereof. The entire disclosure of any patent or patent application identified herein is hereby incorporated by reference. The detailed description and examples have been given for clarity of understanding only. No unnecessary limitations are to be understood therefrom. It will be apparent to those skilled in the art that many changes can be made in the embodiments described without departing from the scope of the invention. Thus, the scope of the present invention should not be limited to the structures described herein, but only by the structures described by the language of the claims and the equivalents of those structures.
Selected examples of the present disclosure are provided below:
A first example includes a multi-axis mixing apparatus, comprising: a housing; a controller operatively connected to a first motor and a second motor; a frame supporting the first motor configured to selectively rotate a rotatable assembly; and the rotatable assembly supporting and providing an operative connection to the second motor configured to selectively rotate a rotatable sub-assembly, wherein the rotatable sub-assembly comprises a mechanism configured to receive and hold a container containing contents to be mixed, and wherein the controller is configured to independently operate the first and second motors to mix the contents.
According to some embodiments of the first example, the first motor causes a rotation about a first axis, and the second motor causes a rotation about a second axis. According to some embodiments of the first example, the first axis is perpendicular to the second axis. According to some embodiments of the first example, at least one of the first motor and second motor is a direct drive motor. According to some embodiments of the first example, the mechanism of the rotatable sub-assembly is a linear clamping mechanism. According to some embodiments of the first example, the linear clamping mechanism comprises a first plate that is adjustably positionable relative to a second plate that is substantially parallel to the first plate at various positions. According to some embodiments of the first example, at least one of the first plate and the second plate has at least one indentation for receiving a portion of the container.
According to some embodiments of the first example, the apparatus further comprises an extractor mechanism configured to displace the container relative to the sub-assembly. According to some embodiments of the first example, the sub-assembly comprises an opening through which a lifting extractor arm of the extractor mechanism can pass. According to some embodiments of the first example, the lifting extractor arm is fully withdrawn from the opening when the apparatus is in use. According to some embodiments of the first example, the extractor mechanism comprises a linear actuator and an extractor hook that is caused to be selectively extended and rotated by movement of the linear actuator such that the extractor hook contacts the container indirectly or directly upon operation of the linear actuator, and selectively displaces the container from the sub assembly. According to some embodiments of the first example, the linear actuator comprises a leadscrew mechanism.
According to some embodiments of the first example, at least one of the first and second plates comprises at least one magnet configured to attract and hold a handle of the container. According to some embodiments of the first example, the handle is composed of metal. According to some embodiments of the first example, the at least one magnet is configured to attract the handle of the container when the apparatus is in use. According to some embodiments of the first example, the container is a paint container and the contents include paint to be mixed. According to some embodiments of the first example, the apparatus further comprises a power supply unit operatively connected to at least the first motor and the second motor. According to some embodiments of the first example, at least one connection comprises a slip ring connection. According to some embodiments of the first example, the controller selectively operates the first motor at a different speed than the second motor during a mixing process. According to some embodiments of the first example, the controller selectively operates the first motor at substantially the same speed as the second motor during a mixing process. According to some embodiments of the first example, the controller selectively operates the first motor and the second motor at various changing speeds and/or power levels during a mixing process.
According to some embodiments of the first example, the first motor is a tumble motor and the second motor is a spin motor. According to some embodiments of the first example, at least one of the first and second plates of the sub-assembly comprises a rolling component configured to operatively support the container during a container extraction process. According to some embodiments of the first example, the controller is configured to selectively control at least one of the first motor and the second motor is to selectively operate the first motor and/or the second motor as a brake mechanism. According to some embodiments of the first example, the apparatus is substantially free of grease for lubrication of various mechanisms. According to some embodiments of the first example, the apparatus comprises lubricated engineered plastic for lubrication of at least one component. According to some embodiments of the first example, the apparatus comprises at least one roller bearing.
Also disclosed is a method of mixing according to the operation of the apparatus of the first example. Also further contemplated is a paint mixer, comprising the apparatus of the first example, where the container is a paint container and the contents include paint to be mixed.
A second example includes a multi-axis mixing apparatus, comprising: a housing; a controller operatively connected to at least a first motor configured to selectively rotate a rotatable assembly; and the rotatable assembly supporting a rotatable sub-assembly, wherein the rotatable sub-assembly comprises a mechanism configured to receive and hold a container containing contents to be mixed, and an extractor mechanism is configured to displace the container relative to the sub-assembly for removal of the container.
A third example includes a multi-axis mixing apparatus, comprising: a housing; a controller operatively connected to at least a first motor configured to selectively rotate a rotatable assembly; and the rotatable assembly supporting a rotatable sub-assembly, wherein the rotatable sub-assembly comprises a mechanism configured to receive and hold a container containing contents to be mixed, and wherein the sub-assembly comprises at least one magnet configured to attract and hold a handle of the container.
A fourth example includes a multi-axis mixing apparatus, comprising: a housing; a controller operatively connected to at least a first motor configured to selectively rotate a rotatable assembly; and the rotatable assembly supporting a rotatable sub-assembly, wherein the rotatable sub-assembly comprises a mechanism configured to receive and hold a container containing contents to be mixed, the mechanism comprising at least one roller track and at least two sealed bearings connector to a carrier, the carrier configured to move linearly along the roller track such that the mechanism operates to move linearly to clamp the container for mixing.
This application claims the benefit of U.S. Provisional Patent Application No. 63/055,434, filed Jul. 23, 2020, the entire contents of which are incorporated herein by reference in their entirety.
| Number | Date | Country | |
|---|---|---|---|
| 63055434 | Jul 2020 | US |
