The novel features which are believed to be characteristic of the multi-bit screwdriver according to the present invention, as to its structure, organization, use and method of operation, together with further objectives and advantages thereof, will be better understood from the following drawings in which a presently preferred embodiment of the invention will now be illustrated by way of example. It is expressly understood, however, that the drawings are for the purpose of illustration and description only, and are not intended as a definition of the limits of the invention. The invention will now be described by way of example with reference to the following drawings in which:
Reference will now be made to
An end cap 28 is secured onto the back end of the housing 30 by means of a threaded fastener 31 that engages a co-operating bore hole 33 in the central column 32.
A plurality of bit assemblies, as indicated by the general reference numeral 70, specifically six bit assemblies 70 in the preferred embodiment, are operatively retained within the housing 30. The bit assemblies 70 each having an actuator attached thereto are shown separately in
The bit extension 80 comprises a main body 80a having a front end 80f and a back end 80b, and includes a pin receiving aperture 83 therein at the pivot axis “P”. The tool bit 72 has a rear arm portion 73 that extends rearwardly past the first stop surface 74, and a pivot pin 75 that projects a transversely from the rear arm portion 73 so as to be disposed immediately rearwardly of the first stop surface 74. The rear arm portion 73 and the pivot pin 75 are a part of the overmolded plastic back end portion 76. The pivot pin 75 is disposed in pivotal relation within the pin receiving aperture 83 in the bit extension 80, to thereby pivotally attach the tool bit 72 to the bit extension 80. Each bit extension 80 has a contact surface 82 at a back end 86, as will be discussed in greater detail subsequently, and is made from a suitable rigid material such as aluminum, cold rolled steel, plastic, and so on.
Each tool bit 72 has a first stop surface 74 and each bit extension 80 has a second stop surface 82 at the front end 80f, and defines a longitudinal tool bit axis “T”. Further, each tool bit 72 comprises an overmolded plastic back end portion 76. The tool bit 72 is pivotally attached at its overmolded plastic back end portion 76 to the bit extension 80 for pivotal movement about a pivot axis “P” oriented substantially transversely to the longitudinal tool bit axis “T” between a oblique angular positions, as is shown in dashed lining in
There is means on the housing 30 for receiving the tool bits 72 singularly, or in other words one at a time, in torque transmitting relation. In the preferred embodiment, as illustrated, the means for receiving the tool bits 72 comprises a bit chuck 62 disposed at one end of the housing 30 and integrally formed within the housing 30 specifically with the cone portion 60, so as to be substantially solid. The bit chuck 62 includes a bit-receiving opening 64 for permitting the tool bits 72 singularly to extend therethrough. The bit-receiving opening 64 is lengthy enough along the longitudinal axis “L” and is of suitable dimension to retain a tool bit received therein substantially aligned with the longitudinal axis “L”. In the above described manner, when the handle portion 40 of the housing 30 is turned by a user, torque is transmitted from the housing 30 to the tool bits 72, thus causing the tool bits 72 to turn with the housing 30.
The housing 30 also comprises a rearward facing abutment surface 90 disposed within said housing 30, preferably on the cone portion 60 adjacent the bit chuck 62. The rearward facing abutment surface 90 receives a portion of the overmolded plastic back end portion 76 thereagainst, as will be discussed in greater detail subsequently.
A forward facing abutment surface 92 is disposed within the housing 30, preferably on the central column 32. The forward facing abutment surface 92 receives the contact surface 82 of the bit extension 80 thereagainst, as will be discussed in greater detail subsequently.
An actuator means, as indicated by the general reference numeral 100 extends from each bit assembly 70 exteriorly to the housing 30 for operative engagement by a user. In the preferred embodiment, as illustrated, each actuator means comprises a flexible actuator member 102. Each actuator member 102 comprises a unitary molded plastic piece and has an attachment portion 110 and a mounting portion 120 connected together by a flexible connector portion 130. The flexible connector portion 130 may be resiliently flexible so as to return to its original shape, as can be best seen in
Each actuator member 102 is operatively attached in hinged relation to a co-operating bit assembly 70 at the attachment portion 110. In the preferred embodiment, as illustrated, each actuator member 102 is operatively attached in pivoting relation to a co-operating bit assembly 70 by means of a pivot pin 122 projecting laterally outwardly from the attachment portion 110. The pivot pin 122 extends through a co-operating aperture 84 in the bit extension 80 adjacent the back end 86 thereof. Alternatively, a living hinge arrangement could be used to operatively attach the actuator member 102 in hinged relation to a co-operating bit assembly 70.
The mounting portion 120 comprises a stem portion 122 that extends through a slot 36 and terminates at a button portion 124 disposed exteriorly to the housing 30. In this manner, the actuator member 102 is mounted in slidable relation within a slot 36 that is oriented longitudinally along the housing 30.
The button portion 124 is preferably slightly concavely shaped and has formed therein a representation 106 of the shape of the attached tool bit 72, in order to make possible the identification of a desired tool bit 72 when it is in the housing 30.
Each actuator member 102 further comprises a flexible biasing arm 116 projecting outwardly from the mounting portion 120 for biased engagement with the central column 32. In this manner, the actuator member 102 is frictionally retained within the slot 36 for controlled sliding movement, in order to minimize looseness and play.
The actuator member 102 extends from a bit assembly 70 exteriorly to the housing 30, as aforesaid, for co-operative movement of the actuator member 102 and the bit assembly 70 between a retracted configuration, a forwardly extended intermediate configuration and a forwardly extended in-use configuration. In the retracted configuration, the bit assemblies 70 are retained within the housing 30, as can be best seen in
In the forwardly extended in-use configuration, the contact surface 82 of the bit assembly 70 is disposed in longitudinal force transmitting engagement against the forward facing abutment surface 92 to preclude rearward movement of the bit assembly 70 due to substantially longitudinally directed forces transmitted from the tool bit 72. Rearwardly directed longitudinal forces are transmitted from the tool bit 72, through the first stop surface 74 on the tool bit 72, to the second stop surface 82 on the bit extension 80, through the bit extension 80, and to the forward facing abutment surface 92.
In the forwardly extended in-use configuration, the contact surface 82 of the bit extension 80 disposed in longitudinal force transmitting engagement against the forward facing abutment surface 92, and the bit assembly 70 in contact with the rearward facing abutment surface 90. Accordingly, the overmolded plastic back end portion 76 is compressed slightly so as to ensure that the bit assembly 70 is retained snugly between the forward facing abutment surface 92 and the rearward facing abutment surface 90.
The actuator member 102 and the bit assembly 70 then move back to the retracted configuration in the following manner. The contact surface 82 of the bit assembly 70 is removed in a lateral direction from the longitudinal force transmitting engagement with the forward facing abutment surface 92 by means of rearward movement of the user engageable button portion 124 (mounting portion) of the flexible actuator member 102, which in turn causes the attachment portion 110 of the flexible actuator member 102 to move the back end 86 of the bit extension 80 in a lateral direction off the forward facing abutment surface 92 on the central column 32, without having to first perform a separate unlocking function.
There is also a longitudinal channel 34 for each bit assembly 70, and each longitudinal channel 34 has a longitudinal guide surface 35. The longitudinal channel 34 and longitudinal guide surface 35 each have a front end 34f, 35f, respectively, and a back end 34b, 35b, respectively. The forward facing abutment surface 92 on the central column 32 is disposed at the front end of each longitudinal channel 34 and each longitudinal guide surface 35, and is oriented substantially transversely to each longitudinal channel 34 and each longitudinal guide surface 35.
In use, each bit assembly 70 slides along its longitudinal channel 34 with at least part of the bit assembly 70 sliding along the longitudinal guide surface 35, between the retracted configuration and the forwardly extended in-use configuration, specifically before the forwardly extended intermediate configuration. When the back end 86 of the bit extension 80 reaches the front end 34f of the longitudinal channel 34 and the front end 35f of the longitudinal guide surface 35, the back end 86 of the bit extension 80 is moved in a lateral direction over the forward facing abutment surface 92 on the central column 32, to essentially “lock” the bit assembly 70 in place. This function happens automatically as the bit assembly 70 is moved forwardly into its forwardly extended in-use configuration. Accordingly, moving a bit assembly 70 from its retracted configuration to its forwardly extended in-use configuration is a one step process.
The housing 30 further comprises a tool bit directing portion 29, as can be best seen in
As can be best seen in
As can be understood from the above description and from the accompanying drawings, the present invention provides a multi-bit screwdriver wherein the tool bits can be moved to their extended in-use configuration and then back to their retracted configuration using one hand only, which manipulation is easy to perform and which is a one step process, all of which features are unknown in the prior art.
Other variations of the above principles will be apparent to those who are knowledgeable in the field of the invention, and such variations are considered to be within the scope of the present invention. Further, other modifications and alterations may be used in the design and manufacture of the multi-bit screwdriver of the present invention without departing from the spirit and scope of the accompanying claims.