This application is based on Japanese Patent Applications No. 2004-372912 filed on Dec. 24, 2004, and No. 2005-283598 filed on Sep. 29, 2005, the disclosure of which is incorporated herein by reference.
The present invention relates to a multi-blade centrifugal blower, which sucks air from a rotation-shaft-direction end side thereof and blows air toward a diameter-direction outer side thereof.
A general multi-blade centrifugal blower is shown in
The impeller wheel 7a is provided with a large inner/outer diameter ratio and a large blade width (which is dimension in rotation shaft direction of impeller wheel 7a). Therefore, the space which is between the adjacent blades 71 and near the suction portion 74 will become an inefficacious zone, where air flowing direction abruptly varies from the rotation shaft direction to the diameter direction to cause a large eddy so that a main air flow does not flow.
Various proposals are made in order to decrease the inefficacious zone and uniform the outlet (of impeller wheel) air flowing speed throughout the blade 71 for the sake of work-capacity increase, efficiency improvement and noise reduction.
In a multi-blade centrifugal blower with reference to JP-61-107000A, the blade is provided with a cross section shape which is inclined from the side of a boss portion (i.e., main plate) toward the side of a support ring (i.e., side plate) in a direction contrary to a rotation direction of the impeller wheel, in order to exert a force in the rotation direction to air to reduce the inefficacious zone.
In a multi-blade centrifugal blower with reference to JP-2001-115997A, a main plate and a side plate are sequentially twisted, in a state where a blade outlet portion of the side of the main plate is positioned at a rotation-direction front side with respect to the blade outlet portion of the side of the side plate. Thus, an inlet angle and an outlet angel which are different from each other are provided.
In a multi-blade centrifugal blower with reference to JP-4-5500A , the blade of the side of a side plate is bent in the rotation direction with respect to the rotation shaft direction of the blower. That is, a bend portion is provided.
However, in the multi-blade centrifugal blowers with reference to JP-61-107000A and JP-2001-115997A, fluid inflow from the rotation shaft direction is not considered, so that little fluid flows into the space which is between the adjacent blades and near the suction portion. Therefore, the improvement effect is petty.
In the multi-blade centrifugal blower with reference to JP-4-5500A, the bend portion deteriorates operation performance and noise even though the fluid inflow from the rotation shaft direction is considered.
In view of the above-described disadvantage, it is an object of the present invention to provide a multi-blade centrifugal blower having an impeller wheel with increased work capacity. Work efficiency improvement and noise reduction of the multi-blade centrifugal blower are also considered.
According to the present invention, a multi-blade centrifugal blower is provided with an impeller wheel which is rotatable with a center of a rotation shaft thereof, and a casing for accommodating the impeller wheel. The impeller wheel has a plurality of blades which are arranged around the rotation shaft, a side plate which is connected with each of the blades at a side of one rotation-shaft-direction end of the blade, and a main plate which is connected with each of the blades at a side of other rotation-shaft-direction end of the blade. The main plate is integrated with the rotation shaft. When the impeller wheel is rotated, air is sucked through a suction portion formed at the side of the one rotation-shaft-shaft end and is blown toward a diameter-direction outer side of the impeller wheel. An inner periphery of the blade has a taper portion which is arranged at least at the side of the one rotation-shaft-direction end. The taper portion tapers from the side of the other rotation-shaft-direction end toward the side of the one rotation-shaft-direction end. The taper portion is positioned at a front side of a rotation direction R of the impeller wheel with respect to a back portion which is disposed at the side of the other rotation-shaft-direction end of the blade. Each of inlet angles throughout the taper portion has a value in a predetermined range. The inlet angles are respectively at cross sections of the blade which are perpendicular to the inner periphery of the blade in a meridional plane.
Therefore, air readily flows in from the rotation shaft direction in the space which is between the adjacent blades and near the suction portion. Thus, exfoliation is decreased. The inefficacious zone where the main air flow does not pass is reduced. Accordingly, the air flowing speed at an outlet of the impeller wheel is uniformed throughout the blade width (which is dimension in rotation shaft direction), so that work capacity of the impeller wheel is increased.
Preferably, each of the inlet angles throughout the taper portion has the value in the predetermined range substantially from 55° to 76°.
Accordingly, noise of the multi-blade centrifugal blower can be reduced with reference to
More preferably, each of the inlet angles throughout the taper portion has the value in the predetermined range substantially from 51° to 74°.
Accordingly, the fan efficiency of the multi-blade centrifugal blower can be improved with reference to
More preferably, a variation in the inlet angles throughout the taper portion is in a range from −5° to +5°.
Thus, air at the taper portion can be readily sucked, because actual inflow angles are substantially independent of the rotation-shaft-direction positions of the taper portion and the inlet angles throughout the taper portion are set substantially equal to each other. Air flow in the rotation shaft direction and that in the diameter direction are considered in the actual inflow angle.
Other objects, features and advantages of the present invention will become more apparent from the following detailed description made with reference to the accompanying drawings, in which:
A multi-blade centrifugal blower 7 according to a first embodiment of the present invention is suitably used in, for example, an air conditioner 1 for a vehicle.
The multi-blade centrifugal blower 7 (blower 7) and a filter (not shown) for removing dust in air are arranged in the air conditioner casing 2 and disposed at an air downstream side of the suction-port switching door 5. Air which is sucked by the blower 7 through the suction ports 3 and 4 is blown toward a face blowing-out port 14, a foot blowing-out port 15, a defroster blowing-out port 17 and the like arranged at the air conditioner casing 2.
The blower 7 sucks air in a rotation shaft (not shown) thereof, then blowing air toward a diameter-direction outer side thereof. The blower 7 is provided with an impeller wheel 7a made of a resin or the like, a scroll casing 7b made of a resin or the like and an electrically-driven motor 7c for driving the impeller wheel 7a. The impeller wheel 7a is rotated with a center of the rotation shaft to blow air toward a diameter-direction outer side of the impeller wheel 7a (corresponding to diameter-direction outer side of blower 7). The scroll casing 7b for accommodating the impeller wheel 7a defines a scroll-shaped air passage for gathering air blown-out by the impeller wheel 7a.
An evaporator 9 (air cooling unit) and a heater core 10 (air heating unit) are arranged in the air conditioner casing 2. The evaporator 9 is disposed at the air downstream side of the blower 7. All of air blown by the blower 7 passes through the evaporator 9. The heater core 10, being disposed at the air downstream side of the evaporator 9, heats air by using cooling water of the engine 11 as a heat source.
The air conditioner casing 2 has therein a bypass passage 12 for bypassing the heater core 10. An air mixing door 13 is positioned at the air upstream side of the heater core 10. The air mixing door 13 is controlled to adjust the ratio of the amount of air flowing through the heater core 10 to that flowing through the bypass passage 12, so that the temperature of air blown into the passenger compartment is adjusted.
The air conditioner casing 2 is provided with the face blowing-out port 14 through which air is blown to the upper portion of a passenger in the passenger compartment, the foot blowing-out port 15 through which air is blown to the lower portion of the passenger, the defroster blowing-out port 17 through which air is blown to the inner side of a windshield 16. The blowing-out ports 14, 15 and 17 are arranged at the most downstream portion of the air passage defined in the air conditioner casing 2.
Blowing-out mode switching door 18, 19 and 20 are respectively arranged at the air upstream sides of the blowing-out ports 14, 15 and 17. The Blowing-out mode switching door 18, 19 and 20 are selectively opened and closed, to switch a blowing-out mode among a face mode for blowing air to the upper portion of the passenger, a foot mode for blowing air to the lower portion of the passenger, and a defroster mode for blowing air to the windshield.
As shown in
The blade 71, the side plate 72 and the main plate 73 are made of a resin or the like, and integrated with each other. The blades 71 are arranged around the central line 70 of the rotation shaft of the impeller wheel 7a (blower 7). The two rotation-shaft-direction ends of the each blade 71 are respectively connected with the side plate 72 and the main plate 73, which is integrated with the rotation shaft of the impeller wheel 7a.
The blower 7 has a suction portion 74 disposed at the side of one rotation-shaft-direction end of the impeller wheel 7a. In following description, the side of the one rotation-shaft-direction end of the impeller wheel 7a is represented as the one rotation-shaft-direction end side. When the impeller wheel 7a is rotated, air flowing into the impeller wheel 7a through the suction portion 74 is sucked into spaces each of which is disposed between the adjacent blades 71, and then blown toward the diameter-direction outer side of the impeller wheel 7a due to the centrifugal force.
As shown in
The taper portion 711a tapers from the side of the other rotation-shaft-direction end of the impeller wheel 7a toward the one rotation-shaft-direction end side. That is, the side of the other rotation-shaft-direction end (of impeller wheel 7a) of the taper portion 711a is positioned at the relatively inner side of the impeller wheel 7a, as compared with the one rotation-shaft-direction end side of the taper portion 711a. In following description, the side of the other rotation-shaft-direction end of the impeller wheel 7a is represented as the other rotation-shaft-direction end side.
Referring to
Referring to
Because the portion 712a (at the one rotation-shaft-direction end side) of the outside periphery 712 of the blade 71 has the locus which backs in the rotation direction R from the other rotation-shaft-direction end side of the portion 712a toward the one rotation-shaft-direction end side thereof, force in the rotation shaft direction is exerted to air so that an inefficacious zone is reduced. Therefore, the air flowing speed at the outlet of the impeller wheel 7a can become even throughout the blade width (which is dimension in rotation shaft direction).
Referring to
Therefore, exfoliation can be reduced and the inefficacious zone where the main flowing of air does not flow can be decreased in the space which is between the blades 71 and at the vicinity of the suction portion 74. Accordingly, the air flowing speed at the outlet of the impeller wheel 7a is substantially uniformed throughout the blade width. Thus, the efficiency of the impeller wheel 7a can be increased, and the noise can be reduced.
Moreover, as shown in
Next, the reason that the inlet angles throughout the taper portion 711a are set substantially same with each other will be described.
Referring to
Air flow in the space between the adjacent blades 71 is examined by CFD (Computational Fluid Dynamics) analysis with reference to
Referring to
Air suction into (flowing into) the space between the blades 71 and air discharge from the space are visualized, as shown in
In the conventional blower with reference to
In the blower 7 of this embodiment with reference to
Moreover, the relations of the flow amount coefficient respectively to the pressure coefficient, the specific sound level and the fan efficiency are examined, respectively with respect to the conventional blower and the blower 7 of this embodiment. The blower 7 which is experimented is provided with the taper portion 711a having the inlet angle 62° at the cross sections perpendicular to the inside periphery 711 of the blade 71 in the meridional plane. The flow amount coefficient, the pressure coefficient, the specific sound level and the fan efficiency are defined according to JIS B 0132.
As described above, because the blower 7 of this embodiment is provided with the even air flow at the suction side, the discharge side and the space between the blades 71, the inefficacious zone at the impeller wheel 7a is decreased. As shown in
As described above, the same inlet angles are provided throughout the taper portion 711a of the blower 7 of the first embodiment. The suitable inlet-angle value of the taper portion 711a is investigated by prototyping the blower 7 which is respectively provided with various inlet-angle values. The minimum specific sound level and the maximum fan efficiency of the blower 7 corresponding to the various inlet-angle values are detected.
Referring to
Therefore, in the case where the inlet angles throughout the taper portion 711a are provided with the value in the range from 55° to 74°, noise can be restricted while the fan efficiency can be improved.
According to a second embodiment of the present invention, referring to
According to a third embodiment of the present invention, referring to
The taper portion 711a tapers from the other rotation-shaft-direction end side (i.e., opposite side to suction portion 74) of the taper portion 711a toward the one rotation-shaft-direction end side (i.e., side of suction portion 74) thereof. That is, the other rotation-shaft-direction end side of the taper portion 711a is positioned at the relatively inner side of the impeller wheel 7a, as compared with the one rotation-shaft-direction end side of the taper portion 711a.
According to a fourth embodiment of the present invention, referring to
The taper portion 711a tapers from the other rotation-shaft-direction end side (i.e., opposite side to suction portion 74) of the taper portion 711a toward the one rotation-shaft-direction end side (i.e., side of suction portion 74) thereof. That is, the other rotation-shaft-direction end side of the taper portion 711a is positioned at the relatively inner side of the impeller wheel 7a , as compared with the one rotation-shaft-direction end side of the taper portion 711a.
According to a fifth embodiment of the present invention, referring to
The division lines Z1-Zn are defined as following. As shown in
Outside-periphery division points Y1-Yn are evenly dispersed at the whole outside periphery 712. Each of the outside-periphery division points Y1-Yn is distanced from the adjacent outside-periphery division points by a same length along the outside periphery 712. The division points Y1, Y2, . . . Yn are arranged sequentially from the one rotation-shaft-direction end side (side of suction portion 74) of the outside periphery 712 to the other rotation-shaft-direction end side (opposite side to suction portion 74) of the outside periphery 712.
The division line Zi (i=1, 2 . . . , n) connects the inside-periphery division point Xi with the outside-periphery division point Yi.
According to this embodiment, the variation in the inlet angles throughout the inside periphery 711 is in the range substantially from −5° to +5°, so that design surfaces of the blade 71 will not intersect each other. Thus, the design of the blade 71 is simplified.
Although the present invention has been fully described in connection with the preferred embodiments thereof with reference to the accompanying drawings, it is to be noted that various changes and modifications will become apparent to those skilled in the art.
In the above-described embodiments, the portion 712a is provided with the locus which backs in the rotation direction R from the other rotation-shaft-direction end side of the portion 712a toward the one rotation-shaft-direction end side thereof. However, at least one part of the outside periphery 712 can be also arranged not to back in the rotation direction R from the other rotation-shaft-direction end side to the one rotation-shaft-direction end side thereof. For example, at least one part of the outside periphery 712 of the blade 71 can be parallel to the rotation shaft of the impeller wheel 7a.
In the above-described embodiments, the multi-blade centrifugal blower 7 is suitably used for the air conditioner 1. However, the multi-blade centrifugal blower 7 can be also used for other systems for blowing air.
Such changes and modifications are to be understood as being in the scope of the present invention as defined by the appended claims.
Number | Date | Country | Kind |
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2004-372912 | Dec 2004 | JP | national |
2005-283598 | Sep 2005 | JP | national |
Number | Name | Date | Kind |
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6299409 | Matsunaga et al. | Oct 2001 | B1 |
Number | Date | Country |
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61-107000 | May 1986 | JP |
04-005500 | Jan 1992 | JP |
2001-115997 | Apr 2001 | JP |
Number | Date | Country | |
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20060140758 A1 | Jun 2006 | US |