The present disclosure relates generally to a method and apparatus for adjusting gas pressure within a tire. More particularly, the method and apparatus provide for the rapid change between a field ready pressure and a road ready pressure for large agricultural tires when the corresponding agricultural vehicles move from a field environment to a road environment and vice versa.
Large self-propelled agricultural equipment such as a tractor, combine harvester, or high clearance sprayer spends most of its operational time in or around a cultivated field. As a result, the tires of the equipment are often adapted to address common concerns arising from using heavy machinery over a cultivated field. One of the common concerns is soil compaction. As large equipment travels over a given field, the soil beneath the equipment's tires will be compacted and suffer an increased density. This soil compaction may be harmful to the production or yield of the field. As soil compaction increases, the yield will often decrease. In order to combat this problem, it is common for equipment operators to reduce the gas pressure of the tires when the equipment is in the field. Experience has shown that a reduced tire gas pressure can reduce the level of soil compaction in the field. As a result, it can also increase the production and efficiency of the field.
While this reduced tire gas pressure may be preferable in the field environment, an elevated tire pressure is still preferable when the equipment is traveling over a typical paved road. The elevated tire pressure allows each tire to roll more efficiently and achieve a higher maximum velocity. With many users being forced to transport their large agricultural equipment extended distances from one field to another, speed and efficiency during transport is important. However, the time needed to inflate or deflate a typical tire is often a hindrance to the ability to rapidly and efficiently move the agricultural equipment from the field environment to the road environment.
On-board tire inflation systems on vehicles (agricultural tractors specifically) must provide inflation air to the controlled tires in order to increase their inflation pressure. Conversely, they must also release air in order to decrease inflation pressure. The amount of air that needs to be supplied/released is dependent on the intended change in pressure and on the internal volume of the controlled tires. Large tires require a large volume of air and, thus, a large air compressor to supply the air in a reasonable amount of time. If the internal volume of the tire cavity could be reduced, the amount of air transferred would be reduced, and the time required would also be reduced. Additionally or alternatively, a smaller compressor could be used.
What is needed, then, is an improved tire inflation system addressing at least one of these concerns.
Briefly, the present disclosure relates, in one embodiment, to a multi-chambered wheel assembly. The wheel assembly may include a wheel rim and a tire mounted on the wheel rim. The tire and the wheel rim may define an interior chamber. A divider wall may be disposed in the interior chamber. The divider wall may define a fill chamber and a gas cavity. A gas valve may be communicated with the gas cavity. The gas valve may be configured to allow pressurized gas to be introduced into the gas cavity. A fill valve may be communicated with the fill chamber. The fill valve may be configured to allow fill material to be introduced into the fill chamber.
An alternative embodiment may include the fill chamber being at least partially filled with a non-compressible fill material.
Still another embodiment includes the non-compressible fill material including a foam.
Yet another embodiment includes the non-compressible fill material including water.
Another embodiment includes the non-compressible fill material including solid pellets.
A further embodiment includes the fill chamber having a maximum fill chamber height when the fill chamber is at least partially filled with the non-compressible fill material. The maximum fill chamber height may extend beyond the wheel rim in a radial direction such that the wheel assembly may include run-flat capabilities.
A further still embodiment includes the divider wall including an inner tube sized for a tire smaller than the tire mounted on the wheel rim.
Yet another embodiment includes the divider wall being substantially rigid.
Still another embodiment includes the multi-chambered wheel assembly in combination with an onboard inflation system for a vehicle having a plurality of multi-chambered wheel assemblies.
An even further embodiment includes the onboard inflation system including at least one compressor configured to pump gas into the gas cavity of at least one of the plurality of multi-chambered wheel assemblies.
Another embodiment includes a release valve configured to vent gas out of the gas cavity so that operating pressure in the gas cavity of each of the plurality of multi-chambered wheel assemblies can be lowered.
One embodiment includes the onboard inflation system further including a controller. The controller may be configured to selectively control the at least one compressor to repeatedly change operating pressure in the gas cavity of at least one of the plurality of multi-chambered wheel assemblies between a lower inflation pressure and a higher inflation pressure.
A further embodiment includes the controller further configured to selectively control the gas valve of at least one of the plurality of multi-chambered wheel assemblies.
The present disclosure also relates, in one embodiment, to a method of controlling inflation pressures of a plurality of tires mounted on a plurality of wheel rims of a vehicle. Each tire may be mounted on a respective wheel rim to define a wheel assembly. The method may include providing each wheel assembly with a fill chamber disposed in an interior chamber. Each interior chamber may be defined by the tire and wheel rim of each respective wheel assembly. A gas cavity may be operatively located in the interior chamber adjacent a tread portion of the tire. The method may further include providing a compressor configured to introduce gas into the gas cavity of each respective wheel assembly. The method may also include at least partially filling each fill chamber with a non-compressible fill material through a respective fill valve. The method may include providing each gas cavity with an initial inflation pressure greater than atmospheric pressure. The method may even further include selectively operating the compressor to increase pressure in the gas cavity of each respective wheel assembly by pumping gas into the gas cavity through a gas valve. The pressure may more rapidly be increased compared to what the compressor could do if each respective wheel assembly did not include the interior chamber partially occupied by the fill chamber at least partially filled with the non-compressible fill material.
A further embodiment includes selectively venting at least one wheel assembly to allow gas to escape the associated gas cavity to decrease pressure in the gas cavity. The pressure may more rapidly be decreased compared to what is possible if each respective wheel assembly did not include the interior chamber partially occupied by the fill chamber at least partially filled with the non-compressible fill material.
Another embodiment includes the step of selectively operating the compressor to increase the pressure in the gas cavity of each wheel assembly being performed by an automatic controller in response to an operator input.
Still another embodiment may include removing at least some of the non-compressible fill material from the fill chamber through the fill valve of the wheel assembly. The method may further include removing the tire from the wheel rim for service or replacement.
Reference will now be made in detail to embodiments of the present disclosure, one or more drawings of which are set forth herein. Each drawing is provided by way of explanation of the present disclosure and is not a limitation. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made to the teachings of the present disclosure without departing from the scope of the disclosure. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment.
Thus, it is intended that the present disclosure covers such modifications and variations as come within the scope of the appended claims and their equivalents. Other objects, features, and aspects of the present disclosure are disclosed in, or are obvious from, the following detailed description. It is to be understood by one of ordinary skill in the art that the present discussion is a description of exemplary embodiments only and is not intended as limiting the broader aspects of the present disclosure.
The words “connected”, “attached”, “joined”, “mounted”, “fastened”, and the like should be interpreted to mean any manner of joining two objects including, but not limited to, the use of any fasteners such as screws, nuts and bolts, bolts, pin and clevis, and the like allowing for a stationary, translatable, or pivotable relationship; welding of any kind such as traditional MIG welding, TIG welding, friction welding, brazing, soldering, ultrasonic welding, torch welding, inductive welding, and the like; using any resin, glue, epoxy, and the like; being integrally formed as a single part together; any mechanical fit such as a friction fit, interference fit, slidable fit, rotatable fit, pivotable fit, and the like; any combination thereof; and the like.
Unless specifically stated otherwise, any part of the apparatus of the present disclosure may be made of any appropriate or suitable material including, but not limited to, metal, alloy, polymer, polymer mixture, wood, composite, or any combination thereof.
“Signal” may include any meaning as may be understood by those of ordinary skill in the art, including at least an electric or magnetic representation of current, voltage, charge, temperature, data, or a state of one or more memory locations as expressed on one or more transmission mediums, and generally capable of being transmitted, received, stored, compared, combined, or otherwise manipulated in any equivalent manner.
Referring to
The tractor 102 may include first and second front wheel assemblies 106A, 106B associated with a front axle 108. The tractor 102 may also include first and second rear wheel assemblies 106C, 106D associated with a rear axle 110. The trailer 104 may include first and second trailer wheel assemblies 106E, 106F associated with a trailer axle 112. Any appropriate number of wheel assemblies and axles are contemplated for both the tractor 102 and the trailer 104. The vehicle 100 may include other arrangements and may include more, or fewer, than the six wheel assemblies shown.
An onboard inflation system 114 may be mounted on the vehicle 100 and is schematically illustrated in
In
Regardless of the embodiment, the compressor(s) 116, 116A-F may be electrically powered via batteries, by hydraulic or pneumatic power, or by hard wired electrical power. For the embodiment shown in
Turning now to
In the embodiment shown in
A gas valve 146 may be communicated with the gas cavity 144. The gas valve 146 may be configured to allow pressurized gas, such as from gas storage tank 118 and/or compressor 116, to be introduced into the gas cavity 144. The gas valve 146 may be any appropriate valve, including a Tire Pressure Monitoring System (TPMS) valve having at least one pressure sensor 148 disposed in the gas cavity 144. The pressure sensor 148 may be mounted in any appropriate location that allows for communication with the gas cavity 144.
A fill valve 150 may be communicated with the fill chamber 142. The fill valve 150 may be configured to allow fill material 152 to be introduced into the fill chamber 142. The fill material 152 may at least partially fill the fill chamber 142. Many embodiments may include the fill material 152 being non-compressible. Some embodiments include the non-compressible fill material 152 including a foam. The foam may be any appropriate material, but at least one embodiment of the foam may be understood to be a liquid expanding foam. This liquid expanding foam could be injected through the fill valve 150 in a liquid form. Once disposed in the fill chamber 142, the liquid could expand into a foam. In some embodiments, the foam may then harden and become a permanent or semi-permanent structure inside the fill chamber 142. Another embodiment may include the fill material 152 pre-applied to the inside of the fill chamber 142, such as on the divider wall 140. In this embodiment, an activator, or catalyst, may be injected into the fill chamber 142 via the fill valve 150 instead of the fill material 152. The catalyst may activate the fill material 152 such that it rapidly expands and/or hardens to at least partially fill the fill chamber 142. Other embodiments include the non-compressible fill material 152 including water. Still other embodiments include the non-compressible fill material 152 including solid pellets of an appropriate manufacture. The fill valve 150 may be sized, and of the appropriate configuration, for the corresponding fill material 152. When the fill chamber 142 is at least partially filled with the non-compressible fill material 152, some embodiments include the fill chamber having a maximum fill chamber height H1 that extends beyond the wheel rim in a radial direction D1. The wheel assembly 106A may have run-flat capabilities in these embodiments. In any embodiment, the amount of fill material 152 supplied to the fill chamber 142 may be varied such that the overall volume of the fill chamber may be controlled and specified relative to the overall volume of the gas cavity 144.
As shown in
As shown in
A condensate drain 156 may be provided on the gas storage tank 118 as shown in
An inflation gas line 158 may communicate the gas storage tank 118 with the gas cavity 144 of at least one of the wheel assemblies 106A-F. Additionally or alternatively, the compressor 116 may be directly connected to at least one of the wheel assemblies 106A-F. In some embodiments, the inflation gas line 158 may include an inflation gas main line 160 which connects the gas storage tank 118 to a manifold 162.
In the embodiment illustrated in
In some embodiments, a plurality of automatically operable gas valves 164 is connected to the manifold 162. The automatic gas valves 164 may be the gas valves 146 disposed on or in the wheel rim 132A of a corresponding wheel assembly 106A as shown in
An inflation pressure sensor 168 may be arranged to detect an inflation pressure provided to the at least one of the wheel assemblies 106A-F. The inflation pressure sensor 168 may be the pressure sensor 148 disposed in the gas cavity 144, but some embodiments may alternatively or additionally include the inflation pressure sensor 168 being outside the gas cavity while still communicated with the gas cavity, the gas storage tank 118, or the inflation gas main line 160. In at least one embodiment, the inflation pressure sensor 168 may include a tank pressure gauge 170. In embodiments including the inflation pressure sensor 168 being the pressure sensor 148 disposed in the gas cavity 144 of each of the wheel assemblies 106A-F, each pressure sensor 148 may be configured to wirelessly transmit the pressure data.
The inflation gas branch lines 166A-F may communicate gas to the gas cavity 144 of each associated respective wheel assembly 106A-F via rotary unions such as union 172A schematically illustrated in
In some embodiments, the rotary union 172A of a respective wheel assembly 106A communicates with the gas cavity 144 via a pilot type inflation valve. Such valves communicate with two pneumatic circuits of the rotary union 172A. A large bore circuit provides a flow path for inflation gas, and a smaller bore circuit supplies pilot gas pressure to a pilot valve of the inflation valve. The pilot valve is located in the inflation valve and acts to separate the gas cavity from the outside. When the pilot circuit is unpressurized, the inflation valve is closed and the gas cannot leak from the gas cavity 144 through the inflation valve plumbing. Pressurizing the pilot valve of the inflation valve forces the inflation valve to open so that the tire cavity is connected to the inflation path through the rotary union 172A. An advantage of this arrangement is that the tire cannot leak due to damage to the pressure tubing and the rotary union 172A can remain unpressurized most of the time, thus improving seal life. Such pilot actuated inflation valves may be particularly useful when using internal TPMS sensors 148.
A pressure relief valve 174 may be mounted on the gas storage tank 118.
In the embodiment of
As further illustrated in the embodiment of
When the automatic gas valve 164 is open and the automatic release valve 178 is closed, compressed gas may be provided to the wheel assembly 106A to further inflate the gas cavity 144 from the compressed gas storage tank 118. To deflate the gas cavity 144, the automatic gas valve 164 is closed and the automatic release valve 178 is opened.
In
Referring now to
The controller 190 includes a processor 192, a computer readable memory medium 194, a data base 196, and an input-output module or control panel 198 having a display 200.
The term “computer readable memory medium” as used herein may refer to any non-transitory medium 194 alone or as one of a plurality of non-transitory memory media 194 within which is embodied a computer program product 202 that includes processor executable software, instructions, or program modules which, upon execution, may provide data or otherwise cause a computer system to implement subject matter or otherwise operate in a specific manner as further defined herein. It may further be understood that more than one type of memory media may be used in combination to conduct processor executable software, instructions, or program modules from a first memory medium upon which the software, instructions, or program modules initially reside to a processor for execution.
“Memory media” as generally used herein may further include without limitation transmission media and/or storage media.
“Storage media” may refer in an equivalent manner to volatile and non-volatile, removable and non-removable, media, including at least dynamic memory, application specific integrated circuits (ASIC), chip memory devices, optical or magnetic disk memory devices, flash memory devices, or any other medium which may be used to store data in a processor accessible manner, and may, unless otherwise stated, either reside on a single computing platform or be distributed across a plurality of such platforms.
“Transmission media” may include any tangible media effective to permit processor executable software, instructions, or program modules residing on the media to be read and executed by a processor, including, without limitation, wire, cable, fiber-optic, and wireless media such as is known in the art.
The term “processor” as used herein may refer to at least general purpose or specific purpose processing devices and/or logic as may be understood by one of skill in the art, including, but not limited to, singlethreading or multithreading processors, central processors, parent processors, graphical processors, media processors, and the like.
The controller 190 receives input data from the various sensors such as the inflation pressure sensor 168 and the various pressure sensors 148 disposed within the respective gas cavities 144, all of which are illustrated via dashed communication lines 204 as shown schematically in
Based upon various operational modes which may be defined by the computer programming product 202, the controller 190 generates various control signals which may be communicated to the automatic gas valves 164, the automatic release valves 178, and various other components vas schematically illustrated via dashed communication lines 206. Any of the communication lines 204, 206 may be hard wired or may include wireless communication.
Depending on the user input desired pressure, which can be an input number or simply a designation by a user that the vehicle 100 is to be prepared to travel on either a field or a road, the controller 190 may receive the input data of the current pressure in the wheel assemblies 106A-F. The controller 190 may compare the desired pressure input by the user with the current pressure read by the various pressure sensors 148 and/or the inflation pressure sensor 168. If the desired pressure is higher than the current pressure, the controller 190 may keep the automatic release valves 178 closed and open the automatic gas valves 164 to inflate the one or more gas cavities 144. If the desired pressure is lower than the current pressure, the controller 190 may keep the automatic gas valves 164 shut and open the automatic release valves 178 to deflate the one or more gas cavities 144.
Many embodiments may include no controller 190 to automatically regulate the pressure in the respective gas cavities 144. These relatively simple embodiments may have the wheel assembly 106A-F construction as shown in either
To use the embodiment shown in
Regarding the embodiment shown in
If a user wishes to remove a tire 130A-F from a corresponding wheel rim 132A-F, the user may, in some embodiments, remove at least some of the non-compressible fill material 152 from the fill chamber 142 through the fill valve 150 of the given wheel assembly 106A-F. The tire 130A-F may then be more easily removed from the corresponding wheel rim 132A-F than would be the case if none of the fill material 152 were removed. In some embodiments including the fill material 152 having previously hardened or set, such as with the foam discussed above, an additive may be injected into the fill chamber 142 through the fill valve 150 to soften or dissolve the fill material for removal.
This written description uses examples to disclose the invention and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
Although embodiments of the disclosure have been described using specific terms, such description is for illustrative purposes only. The words used are words of description rather than limitation. It is to be understood that changes and variations may be made by those of ordinary skill in the art without departing from the spirit or the scope of the present disclosure, which is set forth in the following claims. In addition, it should be understood that aspects of the various embodiments may be interchanged in whole or in part. While specific uses for the subject matter of the disclosure have been exemplified, other uses are contemplated. Therefore, the spirit and scope of the appended claims should not be limited to the description of the versions contained herein.
Filing Document | Filing Date | Country | Kind |
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PCT/US18/13758 | 1/16/2018 | WO | 00 |
Number | Date | Country | |
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62449671 | Jan 2017 | US |