This invention relates to the field of heat pumps, and more particularly, a simple, improved, and efficient heat pump.
Heat pumps generally consist of a single unit having a single evaporator and a single condenser fluidically connected by a compressor, or multiple units including the single units (single evaporator, condenser, and compressor) in a series counterflow arrangement. For high-temperature heat pump applications, the single unit with a single evaporator and condenser may have a low coefficient of performance (COP). The temperature lift in the high-temperature heat pumps may result in a high-pressure ratio between the evaporator and the condenser and a low COP. Moreover, the series counterflow arrangement may require multiple units, which may increase the cost.
Described herein is a multi-circuit heat pump. The heat pump comprises an evaporator, a plurality of condensers fluidically connected in series, and a plurality of compressor units configured between the evaporator and the plurality of condensers, such that one of the compressor units is fluidically configured between the evaporator and one of the condensers.
In one or more embodiments, each of the compressor units comprises a compressor operatively coupled to a motor, wherein the motor is configured to be independently operated at a predefined speed.
In one or more embodiments, the heat pump comprises a plurality of economizers, wherein one of the economizers is fluidically configured between the evaporator, one of the condensers, and the respective compressor.
In one or more embodiments, at least one of the plurality of condensers is a multi-pass heat exchanger.
In one or more embodiments, at least one of the plurality of condensers is a single-pass heat exchanger.
In one or more embodiments, each of the condensers comprises a conduit having a predefined number of turns and passes, disposed within a housing of the condenser and in thermal contact with a refrigerant coil associated with the corresponding condenser, wherein the conduit is configured for flow of a working-fluid therethrough.
In one or more embodiments, an outlet of the conduit associated with one of the condensers is fluidically connected to an inlet of the conduit associated with an adjacent condenser to connect the plurality of condensers in series.
In one or more embodiments, an outlet of the conduit associated with each of the condensers is adapted to facilitate tapping of the working-fluid from the respective condensers.
In one or more embodiments, the heat pump comprises a controller operatively coupled to one or more of the motors of the compressor unit, the evaporator, and the plurality of condensers, wherein the controller is configured to independently operate the motor of the compressor unit associated with each of the condensers based on temperature of the working-fluid to be maintained in and tapped from the conduit across each of the condensers.
In one or more embodiments, the working-fluid is water and the plurality of condensers comprises a water-cooled condenser.
In one or more embodiments, the working-fluid is air and the plurality of condensers comprises an air-cooled condenser.
Also described herein is a multi-circuit heat pump. The heat pump comprises an evaporator, a condenser comprising a housing having a plurality of compartments isolated from each other and arranged in series within the housing, wherein each of the compartments comprises a refrigerant coil, and a plurality of compressor units configured between the evaporator and the plurality of compartments of the condenser, such that one of the compressor units is fluidically configured between the evaporator and one of the compartments.
In one or more embodiments, each of the compressor units comprises a compressor operatively coupled to a motor, wherein the motor of each compressor is configured to be independently operated at a predefined speed.
In one or more embodiments, the heat pump comprises a plurality of economizers, wherein one of the economizers is fluidically configured between the evaporator, one of the compartments, and the respective compressor.
In one or more embodiments, the condenser comprises a conduit having a predefined number of turns and passes disposed of within the housing and extending through each of the compartments, wherein the conduit is in thermal contact with the condenser coil of each of the compartments and configured to facilitate flow of a working-fluid therethrough.
In one or more embodiments, the conduit is adapted to facilitate tapping of the working-fluid from each of the compartments.
In one or more embodiments, the condenser comprises one or more partition walls disposed of within the housing to create and isolate the plurality of compartments, wherein the conduit extends through the one or more partition walls.
In one or more embodiments, the heat pump comprises a controller operatively coupled to one or more of the motors of the compressor unit, the evaporator, and the condenser, wherein the controller is configured to independently operate the motor of the compressor unit associated with each of the compartments based on temperature of the working-fluid to be maintained in and tapped from the conduit across each of the compartments.
In one or more embodiments, the working-fluid is air and the condenser is a water-cooled condenser.
In one or more embodiments, the working-fluid is air and the condenser is an air-cooled.
The foregoing summary is illustrative only and is not intended to be in any way limiting. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, features, and techniques of the invention will become more apparent from the following description taken in conjunction with the drawings.
The accompanying drawings are included to provide a further understanding of the subject disclosure of this invention and are incorporated in and constitute a part of this specification. The drawings illustrate exemplary embodiments of the subject disclosure and, together with the description, serve to explain the principles of the subject disclosure.
In the drawings, similar components and/or features may have the same reference label. Further, various components of the same type may be distinguished by following the reference label with a second label that distinguishes among the similar components. If only the first reference label is used in the specification, the description is applicable to any one of the similar components having the same first reference label irrespective of the second reference label.
The following is a detailed description of embodiments of the disclosure depicted in the accompanying drawings. The embodiments are in such detail as to clearly communicate the disclosure. However, the amount of detail offered is not intended to limit the anticipated variations of embodiments; on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the subject disclosure as defined by the appended claims.
Various terms are used herein. To the extent a term used in a claim is not defined below, it should be given the broadest definition persons in the pertinent art have given that term as reflected in printed publications and issued patents at the time of filing.
In the specification, reference may be made to the spatial relationships between various components and to the spatial orientation of various aspects of components as the devices are depicted in the attached drawings. However, as will be recognized by those skilled in the art after a complete reading of the subject disclosure, the components of this invention. described herein may be positioned in any desired orientation. Thus, the use of terms such as “above,” “below,” “upper,” “lower,” “first”, “second” or other like terms to describe a spatial relationship between various components or to describe the spatial orientation of aspects of such components should be understood to describe a relative relationship between the components or a spatial orientation of aspects of such components, respectively, as the heat pump, evaporator, condenser, compartments of condenser, conduit, coil, compressor unit, economizer, and corresponding components, described herein may be oriented in any desired direction.
Heat pumps are generally employed for district heating, water heating, waste heat recovery, and the like in buildings, and for industrial applications. Existing heat pumps may have a single-unit arrangement including a single condenser fluidically connected to a single evaporator by a compressor. The heat pumps may be of a multiple-unit arrangement including a plurality of the single-units in a series counterflow arrangement, where each unit has a single evaporator fluidically connected to a single condenser by a compressor. The temperature lift in a high-temperature single-unit heat pump may be high, which may result in a high-pressure ratio between the evaporator and the condenser along with a low coefficient of performance (COP). In addition, the series counterflow arrangement may require multiple units each having an evaporator, a condenser, and a compressor, which increases the overall cost, while also being bulky. Thus, there is a need to lower the pressure ratio between the evaporator and condenser and improve the COP of the heat pumps, particularly for high-temperature applications, while keeping the heat pump cost-effective and space-saving.
This invention provides a simple, improved, efficient, and cost-effective multi-circuit heat pump that has a lower pressure ratio between the evaporator and condenser and an improved coefficient of performance. The heat pump may include a single evaporator fluidically connected to multiple series connected condensers. As a result, the heat pump may involve smaller condensers compared to the condensers involved in the existing single-unit heat pump, which may further allow the use of smaller compressor motors compared to the existing single-unit heat pump for the same capacity. Moreover, for the same capacity, since the condenser in the heat pump may be kept smaller than the condenser of the existing single unit, the stall behavior in the heat pump may be easier to manage. Furthermore, since the evaporator is common for all the condensers in the heat pump, the architecture of the heat pump may have cost and space-saving advantages compared to the existing multiple-unit heat pump.
Referring to
Each of the condensers 104 may include a working-fluid conduit “conduit” (shown in dotted lines) having a predefined number of turns and/or passes, disposed within a housing of the condenser 104. The working-fluid conduit may be configured to allow flow of a working-fluid therethrough.
In one or more embodiments, the working-fluid may be water and the plurality of condensers 104 may include water-cooled condensers, which may be implemented to heat water and supply the heated or conditioned water to an area of interest (AOI). In other embodiments, the working-fluid may be air and the plurality of condensers 104 may include air-cooled condensers, which may be implemented to heat air and supply the heated or conditioned air to an AOI. Further, the working-fluid may be any fluid that may be conditioned by the heat pump. The working-fluid conduit of the condensers 104 may be in thermal contact with a refrigerant coil (condenser coil) (not shown) associated with the corresponding condenser 104 within the housing of the condenser 104. Further, the refrigerant coil of each condenser 104 may be fluidically connected to the coils (evaporator coil) of the common evaporator 102 via the compressor 106, the economizer, and a piping system in each circuit to enable the flow of the refrigerant between the evaporator 102 and the corresponding condensers 104, thereby enabling the exchange of heat therebetween and adjusting the temperature of the working-fluid at predefined temperatures in different condensers 104.
In one or more embodiments, (not shown in
An outlet of the conduit associated with the condensers 104 may be fluidically connected to an inlet of the conduit associated with an adjacent condenser 104 in the heat pump 100 to connect the plurality of condensers 104 in series. For instance, as illustrated, the outlet of the conduit associated with the condensers 104-1 may be fluidically connected to an inlet of the conduit associated with the adjacent condenser 104-2, and the outlet of the conduit associated with the condensers 104-2 may be fluidically connected to an inlet of the conduit associated with the adjacent condenser 104-3 in the heat pump 100 to connect the plurality of condensers 104-1 to 104-3 in series. In one or more embodiments, at least one of the condensers 104 may be a multi-pass condenser or heat exchanger, where the working-fluid conduit has multiple passes. In other embodiments, at least one of the condensers 104 may be a single-pass condenser or heat exchanger where the working-fluid conduit has a single pass. For instance, as shown in
As illustrated in
In one or more embodiments, the outlet of the conduit associated with each of the condensers 104 may be adapted to facilitate tapping (not shown) of the working-fluid from the respective condensers 104. As the multi-circuit heat pump 100 enables heating of the working-fluid at different temperatures (T1 to T4) in different condensers 104-1 to 104-3, the taps connected to the conduit in each condenser 104-1 to 104-3 may allow users to tap out the working-fluid of the variable temperature range (T1-T4). For instance, as shown in
In one or more embodiments, the heat pump 100 may include additional valves configured with the conduit to control the flow rate and volume of the working-fluid flowing through the conduit in different condensers 104 and further allow controlled tapping or outflow of working fluid from each condenser 104. In addition, as shown in
In one or more embodiments, the plurality of condensers 104-1 to 104-3 associated with the heat pump 100 of
Referring to
In one or more embodiments, the working-fluid conduit of the condenser 104 may have a predefined number of turns and passes, disposed within the housing of the condenser 104 and extending through the compartments 202. In one or more embodiments, the working-fluid may be water and the condenser 104 may be a water-cooled condenser, which may be implemented to heat the water and supply the heated or conditioned water to an area of interest (AOI). In other embodiments, the working-fluid may be air and the condenser 104 may be an air-cooled condenser, which may be implemented to heat the incoming air and supply heated or conditioned air to an AOI. As illustrated in
In one or more embodiments, the heat pump 200 may include an economizer 108-1 to 108-3 (collectively referred to as economizers 108, herein) in each of the circuits. One economizer 108-1 to 108-3 may be fluidically configured between the common evaporator 102, one of the compartments 202-1 to 202-3 of the condenser 104, and the respective compressor 106-1 to 106-3 in each circuit, thereby forming the multi-circuit heat pump 200. The heat pump 200 may additionally include (not shown) a filter drier, an accumulator, a receiver, an expansion valve, and the like being configured in each circuit.
The working-fluid conduit of the condensers 104 may be in thermal contact with the refrigerant coil (condenser coil) (not shown) configured in the corresponding compartments 202 of the condenser 104. Further, the refrigerant coil of each compartment 202 may be fluidically connected to the coils (evaporator coil) (not shown) of the common evaporator 102 via the compressor 106, the economizer 108, and a piping system in each circuit to enable the flow of the refrigerant between the coils of the evaporator 102 and the corresponding compartments 202, thereby enabling the exchange of heat therebetween and adjusting the temperature of the working-fluid at predefined temperatures in different condensers 104.
In one or more embodiments, at least one of the compartments 202 of the condenser 104 may have the working-fluid conduit having multiple passes. In other embodiments, at least one of the compartments 202 of the condenser 104 may have the working-fluid conduit having a single pass. In one or more embodiments, the heat pump 200 may include additional valves (not shown) configured with the conduit to control the flow rate and volume of the working-fluid flowing through the conduit in different compartments 202 and further allow controlled tapping or outflow of working fluid from each compartment. In addition, as shown in
In one or more embodiments, (not shown) a section of the conduit in each compartment of the condensers 104 may be adapted to facilitate tapping (not shown) of the working-fluid from the respective compartment 202. As the multi-circuit heat pump 200 enables heating of the working-fluid at different temperatures in different compartments 202, the taps connected to the conduit in each compartment may allow users to tap out working-fluid of the variable temperature range. For instance, but not limited to the like, the temperature of the working fluid entering the first compartment 202-1 may be at T1 (say 60° C.), where the first compartment may raise the temperature of the working-fluid to T2 (say 70° C.) and supply the heated working-fluid T2 (70° C.) to the second compartment 202-2. Further, the second compartment 202-2 may raise the temperature of the working-fluid from T2 (70° C.) to T3 (say 80° C.) and supply the heated working-fluid T3 (80° C.) to the third compartment 202-3. Furthermore, the third compartment 202-3 may raise the temperature of the working-fluid from T3 (80° C.) to T4 (say 90° C.) and supply the heated working-fluid (90° C.) through outlet of the third compartment 202-3. Thus, the multi-circuit heat pump 200 allows users to tap out heated working-fluid in a range of T1 (60° C.) to T4 (90° C.). Accordingly, the number of compartments 202 in the condenser 104 may be selected based on the temperature or temperature range T1 to T4 of the working-fluid to be achieved using the heat pump 200.
Referring to
The controller 302 is configured to independently operate the motors 110 of the compressor units 106 associated with each of the condensers 104 based on the temperature of the working-fluid to be maintained in and tapped from the conduit across each of the condensers, and/or based on temperature to be maintained across each of the condensers 104 or compartments 202, and/or based on a pressure ratio to be maintained between the evaporator 102 and each of the condensers 104.
The number of condensers in the heat pump 100 of
Thus, the heat pump 100, 200 of
While the invention has been described with reference to exemplary embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention as defined by the appended claims. Modifications may be made to adopt a particular situation or material to the teachings of the invention without departing from the scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention includes all embodiments falling within the scope of the invention as defined by the appended claims.
In interpreting the specification, all terms should be interpreted in the broadest possible manner consistent with the context. In particular, the terms “comprises” and “comprising” should be interpreted as referring to elements, components, or steps in a non-exclusive manner, indicating that the referenced elements, components, or steps may be present, or utilized, or combined with other elements, components, or steps that are not expressly referenced. Where the specification claims refer to at least one of something selected from the group consisting of A, B, C . . . and N, the text should be interpreted as requiring only one element from the group, not A plus N, or B plus N, etc.
This patent application claims the benefit of U.S. Provisional Patent Application No. 63/508,967, filed on Jun. 19, 2023, which is incorporated by reference herein in its entirety.
Number | Date | Country | |
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63508967 | Jun 2023 | US |