Multi-color printing method and system including a plurality of removable ink drums

Information

  • Patent Grant
  • 6564707
  • Patent Number
    6,564,707
  • Date Filed
    Thursday, April 11, 2002
    22 years ago
  • Date Issued
    Tuesday, May 20, 2003
    21 years ago
Abstract
A multicolor printing method and system including a master making device having plurality of removable ink drums replaceable with each other and a printing device. The plurality of removable ink drums are fed with respective masters to be used for printing, by fixed master feeding devices smaller in number than the removable ink drums. The removable ink drums fed with respective masters are then used by the printing device for printing onto paper. The method and system provides multicolor printing with lower cost, reduced size and accurate registration between the respective masters, as compared to conventional methods and systems.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a printing method using an ink drum around which a master is wrapped and a system therefor and, more particularly, to a printing method using a plurality of ink drums each being loaded with a respective master for effecting multicolor printing and a system therefor.




2. Discussion of Background




A stencil printer extensively used today includes an ink drum around which a master is wrapped. The stencil printer may be implemented as an automatic digital stencil printer including a single replaceable ink drum. This type of stencil printer wraps a master perforated, or cut, by a thermal head in accordance with image data around the ink drum, and feeds a paper to a nip between the ink drum and pressing means at a preselected timing for thereby printing an image on the paper. The paper with the image, i.e., a printing is driven out of the printer by paper discharging means. The used master is removed from the ink drum by master discharging means.




To produce a color printing or similar multicolor printing with the above digital stencil printer, it is necessary for the operator to replace the ink drum color by color. For example, to produce a bicolor printing, the operator must accurately position a stack of papers carrying images of first color produced with an ink drum of a first color, again stack them on a paper feed section, replace the ink drum with an ink drum of a second color, and repeat printing. While images of the second color must be brought into register with the images of the first color, it is difficult to accurately position the papers fed at the second time, often resulting in misregister. Further, when the images are not fully dry, it is likely that the papers jam a transport path due to the viscosity of ink or that ink deposits on, e.g., rollers arranged on the transport path and smear images printed on the following papers. Moreover, to produce an image in two or more colors, the above procedure must be repeated, consuming a prohibitive period of time and multiplying the above problems.




To solve the problems particular to the single drum type stencil printer, Japanese Patent Laid-Open Publication Nos. 3-55276 and 6-32038, for example, each proposes a plural drum type stencil printer including a plurality of ink drums each being assigned to a particular color. With the plurality of ink drums, the stencil printer continuously prints images of different colors on a single paper one above the other while automatically conveying the paper.




The plural drum type stencil printer allocates exclusive master discharging means, master making means, master feeding means and so forth to each ink drum, as shown and described in the above Laid-Open Publication No. 6-32038. This type of printer is, however, greater in size than the single drum type printer because it needs a plurality of ink drums, e.g., three or four drums in the case of color printing. Moreover, the master discharging device, master making device, master feeding device and so forth allocated to each of the ink drums further increase the size and cost of the printer. This is contradictory to the increasing demand for, e.g., downsizing required of office automation equipment.




In the stencil printer taught in Laid-Open Publication No. 3-55276 mentioned earlier, master discharging means, master making means, master feeding means and so forth are constructed into an integral unit movable to cope with a plurality of ink drums. That is, the single movable unit is shared by a plurality of ink drums. However, to move such a unit, the construction and control of the printer is sophisticated. In addition, although the above means are shared by the ink drums, a space for allowing the unit to move must be provided around each of the ink drums and obstructs downsizing.




Another problem with the printer of Laid-Open Publication No. 6-32038 is that registration errors between masters are not avoidable due to the independent means. For example, even when a document is sized 200 mm, a master of first color and a master of second color may be sized, e.g., 200.3 mm and 199.8 mm by way of example. It is therefore necessary to control the dimensions of the masters to be fed to the respective drums to 200 mm. Moreover, the master of first color and the master of second color may be respectively +0.3 mm and −0.1 mm as to the top-and-bottom registration. This must be adjusted also.




Even the printer taught in Laid-Open Publication No. 3-55276 cannot avoid errors relating to the movement of the single unit, also resulting in errors in registration.




Technologies relating to the present invention are also disclosed in, e.g., Japanese Patent Laid-Open Publication Nos. 7-17121, 8-216381 and 9-104158, and U.S. patent application Ser. No. 09/079,287 (corresponding to Japanese Patent Application No. 9-131428).




SUMMARY OF THE INVENTION




It is therefore an object of the present invention to provide a printing system enhancing a low cost, downsizing feature and insuring highly accurate registration at the time of master feed, and a system therefor.




In accordance with the present invention, in a multicolor printing method, a plurality of removable ink drums replaceable with each other are fed with respective masters by fixed master feeding devices smaller in number than the ink drums via the replacement of the ink drums and are used for printing.




Also in accordance with the present invention, in a multicolor printing method, after a master has been wrapped around an ink drum by a master making device including a master feeding function and a master discharging function, the ink drum is mounted to a multicolor printing device capable of accommodating a plurality of removable ink drums, but void of a master making arrangement including a master feeding function and a master discharging function, and used for printing.




Further in accordance with the present invention, a multicolor printing system includes a master making device capable of feeding a new master and discharging a used master and allowing an ink drum to be removably mounted thereto, a multicolor printer loaded with a plurality of removable ink drums, but void of a master making arrangement including a master feeding function and a master discharging function, and a plurality of ink drums shared by the master making device and multicolor printer.




Moreover, in accordance with the present invention, a multicolor printing system includes a plurality of removable ink drums replaceable with each other and capable of implementing simultaneous multicolor printing, a fixed master feeding device shared by the plurality of ink drums, and at least one master discharging device.











BRIEF DESCRIPTION OF THE DRAWINGS




The above and other objects, features and advantages of the present invention will become more apparent from the following detailed description taken with the accompanying drawings in which:





FIG. 1

is a plan view showing a multicolor printing system embodying the present invention;





FIG. 2A

shows how a used master is removed from a right ink drum included in a stencil printer or multicolor printer, and a new master is fed to the same ink drum;





FIG. 2B

shows how a used master is removed from a left ink drum included in the stencil printer, and a new master is fed to the same ink drum;





FIG. 3

is a front view showing a stencil printer or master making device also included in the system of

FIG. 1

;





FIG. 4

is a front view of the printer playing the role of a multicolor printer;





FIGS. 5A-5C

show how the ink drums included in the system of

FIG. 1

are mounted and dismounted in an identical angular position;





FIG. 6

demonstrates how a multicolor printing system with a multicolor printer including three print drums is used;





FIG. 7

demonstrates how a multicolor printing system with a multicolor printer including four print drums is used;





FIG. 8

demonstrates how a multicolor printing system with four ink drums and two master making devices is used;





FIG. 9

is a front view of a multicolor printing system in which the multicolor printer includes a master discharging device;





FIG. 10

is a front view showing a multicolor printing system in which ink drums are replaced in a single construction;





FIGS. 11A-11D

are plan views showing a master discharging procedure and a master feeding procedure particular to the system of

FIG. 10

;





FIG. 12

is a front view showing a modification of the multicolor printing system of

FIG. 10

;





FIGS. 13A-13D

are plan views showing a master discharging procedure and a master feeding procedure particular to the system of

FIG. 12

;





FIG. 14

is a front view showing another modification of the multicolor printing system of

FIG. 10

;





FIG. 15

is a front view showing a serial connection type multicolor printing system;





FIG. 16

is a front view showing the system of

FIG. 15

in a separated condition;





FIG. 17

is a front view showing a multicolor printing system with two auxiliary printers each including a single ink drum connected together;





FIG. 18

is a front view showing a multicolor printing system with a single auxiliary printer including two ink drums connected;





FIG. 19

is a front view showing a multicolor printing system with two auxiliary printers each including two ink drums connected together;





FIG. 20

is a front view showing a multicolor printing system with three auxiliary printers each including a single ink drum connected together;





FIG. 21

is a front view showing a multicolor printing system with an auxiliary printer including a single ink drum and an auxiliary printer including two ink drums connected together; and





FIG. 22

is a front view showing a multicolor printing system which is the combination of stencil printers each including two drums and a single drum type stencil printer.











In the drawings, identical references denote identical structural elements.




DESCRIPTION OF THE PREFERRED EMBODIMENTS




To solve the problems of the conventional technologies ascribable to the full automatic construction, the present invention allows master feeding means to be fixedly shared by a plurality of ink drums, taking account of the merits of partial manual operation. Specifically, a plurality of removable ink drums replaceable with each other are fed with respective masters by fixed master feeding devices smaller in number than the ink drums via the replacement of the drums and are used for printing. It is to be noted that the word “fixed” means that the master feeding device or devices are positionally fixed in relation to the ink drums and in the procedure for feeding masters to the drums.




Referring to

FIG. 1

of the drawings, a multicolor printing system embodying the present invention is shown. As shown, the system is generally made up of two stencil printers A and B and two ink drums


89




a


and


89




b


shared by the stencil printers A and B. The stencil printer A is a single drum type printer and plays the role of a master making device while the stencil printer B is a plural drum type printer.




The printer A is capable of wrapping a master around either one of the ink drums


89




a


and


89




b


. The printer B is a multicolor printer which can be loaded with both of the drums


89




a


and


89




b


for printing an image in, e.g., black and red at a time. The printer A includes a drum mounting section A


1


, as indicated by a dashed line in FIG.


1


. The printer B includes two drum mounting sections B


1


and B


2


, as indicated by dashed lines in FIG.


1


. The printer A has paper feeding means, paper discharging means, and master making means. By contrast, the printer B has only paper feeding means and paper discharging means, i.e., lacks master making means and is therefore compact in configuration.




The printer A is a conventional printer operable with a single replaceable ink drum. The printer B is added to the printer A to constitute the system. The printer A wraps a particular master around each of the ink drums


89




a


and


89




b


. The ink drums


89




a


and


89




b


with the masters are mounted to the printer B for effecting only printing.




The above multicolor printing system is used as follows. First, as shown in

FIG. 2A

, the ink drum


89




a


storing black ink is removed from the drum mounting section B


1


of the printer B and then mounted to the printer A (S


1


). Then, the printer A peels off a used master from the ink drum


89




a


(master discharging), perforates a stencil in accordance with image data representative of a black image (master making), and wraps the resulting new master around the ink drum


89




a


(master feeding). In this condition, the printer A is operated to output several printings (trial printing). Specifically, just after a new master has been wrapped around an ink drum, ink cannot sufficiently spread over the master. In light of this, during the trial printing, a pressing member presses the outer periphery of the ink drum so as to spread the ink over the entire master. The ink drum


89




a


with the new master is removed from the printer A and again mounted to the drum mounting section B


1


of the printer B (S


2


).




Subsequently, as shown in

FIG. 2B

, the ink drum


89




b


storing red ink is removed from the drum mounting section B


2


of the printer B and then mounted to the printer A (S


3


). The printer A peels off a used master from the ink drum


89




b


, perforates a stencil in accordance with image data representative of a red image, and wraps the resulting new master around the ink drum


89




b


. After trial printing executed with this new master, the ink drum


89




b


is removed from the printer A and again mounted to the drum mounting section B


2


of the printer B (S


4


). Then, the operator inputs a desired number of printings on the printer B and presses a print start key, not shown, provided on the printer B. As a result, a black image and a red image are printed on papers one above the other. The papers with such images, i.e., printings are sequentially driven out of the printer B and stacked.




A specific configuration of the printer A will be described with reference to FIG.


3


. As shown, the ink drum


89




a


is located at substantially the center of the printer A. A master making device


300


is arranged above and at the right-hand side of the ink drum


89




a


. A paper feeding device


500


is positioned below and at the right-hand side of the ink drum


89




a


. A master discharging device


400


is located above and at the left-hand side of the ink drum


89




a


. A press roller


34


is positioned beneath the ink drum


89




a


. A paper conveyor


600


for discharging a paper or printing is located below and at the left-hand side of the ink drum


89




a


. A document reading section


200


is arranged above the ink drum


89




a


. An ADF (Auto Document Feeder)


2


is disposed above the document reading section


200


. The reference numerals


87


and


82


designate a peeler and a tray for stacking printings, respectively.




The ADF


2


conveys a plurality of documents from their stacking position to a reading position on tray


9


one by one. When the ADF


2


is not used, it is raised away from the document reading section


200


so as to allow a document


1


to be laid on a glass platen


3


. The document reading section


200


includes a scanning mirror


5


for steering imagewise reflection from the document


1


, a pair of mirrors


6


movable at a speed one half of the speed of the mirror


5


, a lens


7


, a CCD (Charge Coupled Device) image sensor


8


for converting the imagewise reflection incident thereto to a corresponding image signal, and a flourescent lamp


4


for illuminating the document


1


.




The ink drum


89




a


includes of a hollow cylindrical thin plate formed of a porous material and forming the inner periphery of the drum


89




a


, although not shown specifically. A porous elastic layer (mesh screen) covers the outer periphery of the ink drum


89




a


for holding and spreading ink and releasing the ink when pressed. The ink drum


89




a


is rotatably supported by an ink feed shaft


93


and caused to rotate by a motor not shown. Clamping means for clamping a master


94


is mounted on the outer periphery of the ink drum


89




a


and includes a clamper


90


and a clamper shaft. In

FIG. 3

, the porous thin plate and porous elastic layer of the ink drum


89




a


are indicated by a single solid line.




The master making device


300


includes a shaft supporting a stencil roll


61


such that a stencil can be paid out from the roll


61


, as needed. Master making means mainly consists of a thermal head


63


and a platen roller


71


and selectively perforates the stencil in accordance with image data with heat while pulling it out of the roll


61


. A cutter is positioned downstream of the platen roller


71


in the direction of stencil feed and has a rotary movable edge


64


and a stationary edge


65


for cutting the stencil at a preselected length. Because the stencil turns out the master


94


when cut off, it will also be labeled


94


hereinafter.




The platen roller


71


is journalled to opposite side walls included in the printer A and driven by a stepping motor, not shown, mounted on either one of the side walls. The thermal head


63


extends in parallel to the axis of the platen roller


71


and is selectively moved into or out of contact with the platen roller


71


via the stencil


94


by a mechanism not shown. The thermal head


63


selectively perforates, or cuts, the stencil


94


in accordance with digital image signal output from the CCD image sensor


8


and processed by an image processing circuit not shown, as conventional. The rotary edge


64


cuts the stencil


94


by being moved by a motor, not shown, in the direction perpendicular to the sheet surface of

FIG. 3

, while contacting the stationary edge


65


.




Tension rollers


66


and


67


are positioned downstream of the cutter in the direction of stencil feed and conveys the perforated part of the stencil


94


toward the clamping means of the ink drum


89




a.






The stencil


94


is made up of a porous support and a master film adhered to the porous support. The porous support is implemented by a porous thin sheet of kozo, mitsumata, Manila hemp, flax or similar natural fibers, or unwoven cloth of rayon, vinylon, polyester or similar chemical fibers, or unwoven cloth of natural fibers and chemical fibers. The master film is formed of polyester resin or similar thermoplastic resin. Alternatively, use may be made of a stencil lacking the porous support, i.e., consisting substantially only of a thin elongate polyester film or similar thermoplastic resin film formed with, if necessary, an antistatic agent layer and/or an antistick layer for preventing the stencil from sticking to the heating elements of the thermal head


63


.




The clamping means includes a stage mounted on the outer periphery of the ink drum


89




a


and extending in the axial direction of the drum


89




a


, and the previously mentioned clamper


90


rotatable about the clamper shaft toward and away from the stage.




An ink roller


92


is disposed in the ink drum


89




a


for feeding ink to the inner periphery of the ink drum


89




a


. A doctor roller


91


is positioned in parallel to and slightly spaced from the ink roller


92


, forming an ink well


95


between the rollers


91


and


92


. The ink feed shaft


93


feeds ink to the ink well


95


. Specifically, ink is fed under pressure from an ink pack, not shown, located outside of the ink drum


89




a


to the ink feed shaft


93


by an ink pump not shown. Then, the ink is fed from the ink feed shaft


93


to the ink well


95


while having its amount measured by measuring means not shown. The delivery of the ink from the ink pump is controlled on the basis of the output of the measuring means.




The ink roller


92


is formed of aluminum, stainless steel or similar metal or rubber and rotated clockwise, as viewed in

FIG. 3

, together with the ink drum


89




a


via a gear train not shown. The ink roller


92


and ink drum


89




a


are rotated at a preselected speed ratio. The doctor roller


91


is formed of iron, stainless steel or similar metal and rotated counterclockwise, as viewed in

FIG. 3

, via a gear train not shown. The doctor roller


91


and ink drum


89




a


are also rotated at a preselected speed ratio.




The paper feeding device


500


includes a paper tray


21


, a pick-up roller


23


, an upper separator roller


24


, a lower separator roller


25


, and a pair of registration rollers


29


and


30


. The paper tray


21


is loaded with a stack of papers


22


and movable up and down relative to the body of the device


500


. Specifically, the tray


21


is moved up and down by a motor, not shown, in accordance with an increase or a decrease in the number of papers


22


existing on the tray


21


. The pick-up roller


23


and separator rollers


24


and


25


are so positioned at to contact the top paper


22


on the tray


21


and driven by drive means not shown. The registration rollers


29


and


30


are positioned downstream of the separator rollers


24


and


25


in the direction of paper feed. The registration rollers


29


and


30


nip the leading edge of the paper


22


fed thereto from the tray


21


and then conveys it toward a nip between the ink drum


89




a


and the press roller


34


at a preselected timing.




The press roller


34


adjoining the ink drum


89




a


presses the paper


22


fed from the paper feeding device


500


against the ink drum


89




a


. The peeler


87


also adjoining the ink drum


89




a


peels off the paper or printing


22


from the ink drum


89




a


. Specifically, a single peeler


87


is positioned at substantially the center in the direction perpendicular to the sheet surface of FIG.


3


. The press roller


34


has an outer periphery implemented by, e.g., rubber and rotatably supported by one end of a press roller arm


33


. A tension spring


35


constantly biases the press roller arm


33


such that the press roller


34


tends to approach the ink drum


89




a


. A cam follower is mounted on the other end of the press roller arm


33


and held in contact with a rotatable cam


36


. When the cam


36


is rotated in synchronism with the rotation of the ink drum


89




a


, it causes the press roller


34


to move into or out of contact with the ink drum


89




a


. When the press roller


34


is brought into contact with the ink drum


89




a


, it is rotated by the drum


89




a


at the same peripheral speed as the drum


89




a.






To prevent the paper


22


from adhering to the outer periphery of the ink drum


89




a


and rolling up, the edge of the peeler


87


facing the drum


89




a


is implemented as a nozzle. Air under pressure is sent by a pump, not shown, via the nozzle at a high speed in synchronism with the leading edge of the paper


22


, i.e., against the leading edge of the paper


22


. The peeler


87


is rotatable about a shaft


86


between a position where it contacts the ink drum


89




a


and a position where the former is spaced from the latter. That is, the peeler


87


is rotated in synchronism with the rotation of the ink drum


89




a


such that its edge does not interfere with the clamper


90


.




A fan


88


for sending air is positioned at the left-hand side of the peeler


87


in order to help the peeler


87


peel off the paper


22


. The paper conveyor


600


is positioned below the peeler


87


for conveying the paper or printing


22


. The paper conveyor


600


includes a drive roller


83


, a driven roller


84


, a belt


85


passed over the drive roller


83


and driven roller


84


, a suction fan


81


, a jump platform


79


, and a casing


80


. The drive roller


83


is driven by a drive mechanism, not shown, to cause the belt


85


to rotate at a peripheral speed equal to or slightly higher than the peripheral speed of the ink drum


89




a.






The peripheral speed of the ink drum


89




a


is equal to a linear velocity at which the paper


22


is conveyed when the press roller


34


is pressed against the drum


89




a


. It is to be noted that the peripheral speed of the belt


85


refers to the linear velocity of the outer periphery of the belt


85


conveying the paper


22


. This is also true in the following description.




The belt


85


is formed with a number of apertures. The suction fan


81


sucks the paper


22


separated from the ink drum


89




a


through the apertures of the belt


85


. As a result, the paper


22


is held in close contact with the outer surface of the belt


85


and conveyed to the tray


82


thereby.




The fan


88


prevents the paper


22


from rolling up onto the ink drum


89




a


and, for this purpose, sends air under pressure against the surface of the paper


22


from a position above and at the left-hand side of the peeler


87


. Also, this air serves to prevent the paper


22


from rising above the belt


85


and to promote the drying of ink transferred to the paper


22


.




The master discharging device


400


includes an upper roller


41


, a lower roller


42


, an upper belt


45


, a lower belt


46


, an upper roller


43


, a lower roller


44


, a waste master box


47


, and a compression plate


48


. The upper roller


41


is journalled to the side walls of the device


400


and caused to rotate clockwise, as viewed in

FIG. 3

, by a drive mechanism not shown. When the upper roller


41


is rotated, it causes the other upper roller


43


to rotate in the same direction via the upper belt


45


. The lower roller


42


is rotated by the upper roller


41


via a gear train mounted on the end of the shaft of the roller


41


. Specifically, the upper roller


42


rotates counterclockwise, as viewed in

FIG. 3

, in unison with the clockwise rotation of the upper roller


41


. The lower roller


42


, in turn, causes the other lower roller


44


to rotate in the same direction via the lower belt


46


.




The lower roller


42


is angularly movable about the axis of the upper roller


41


in the right-and-left direction in FIG.


3


. The lower roller


42


is moved, at a preselected timing, from a position indicated by a solid line to a position indicated by a dash-and-dots line by drive means not shown. At the dash-and-dots line position, the lower roller


42


contacts the ink drum


89




a


. In this manner, the lower roller


42


is selectively movable into or out of contact with the ink drum


89




a.






The waste master box


47


is positioned downstream of the upper roller


43


and lower roller


44


. The compression plate


48


is positioned above the box


47


and moved up and down by elevating means not shown. The used master, labeled


94




a


, is nipped by the upper roller


41


and lower roller


42


and conveyed to the left, as viewed in

FIG. 3

, thereby. Then, the used master


94




a


is introduced into the box


47


. Thereafter, the compression plate


48


is lowered from the position shown in

FIG. 3

in order to compress the used master


94




a


. The box


47


can be pulled out of the printer A to the left in

FIG. 3

in order to discard a suitable number of used masters


94




a


compressed by the compression plate


48


.




Reference will be made to

FIG. 4

for describing a specific configuration of the printer B. As shown, the printer allows the two ink drums


89




a


and


89




b


to be mounted to its center portion side by side. A paper feeding device


500


is positioned below and at the right-hand side of the ink drum


89




a


. A press roller


34




a


and a peeler


87




a


are located below the ink drum


89




a


while a press roller


34




b


and a peeler


87




b


are located below the ink drum


89




b


. An intermediate paper conveyor


700


intervenes between the ink drums


89




a


and


89




b


. A paper conveyor


600


is arranged below and at the left-hand side of the ink drum


89




b


. A fan


88


for sending air is positioned at the left-hand side of the peeler


87




b


. A tray


82


for stacking printings is located at the left-hand side of the paper conveyor


600


.




The ink drum


89




b


is identical in configuration as the ink drum


89




a


and will not be described in order to avoid redundancy. Also, the paper feeding device


500


, press rollers


34




a


and


34




b


, paper conveyor


600


, peelers


87




a


and


87




b


, fan


88


and tray


82


each is identical in configuration with the corresponding member of the printer A and will not be described specifically.




The intermediate paper conveyor


700


includes a drive roller


52


, a driven roller


50


, a belt


51


passed over the drive roller


52


and driven roller


50


, a suction fan


53


, and a casing


54


. The belt


51


is rotatable at a linear velocity equal to or slightly higher than the linear velocity of the ink drum


89




a.






The leading edge of the paper


22


being printed with an image by the ink drum


89




a


is separated from the drum


89




a


by the peeler


87




a


and drops onto the right end portion of the belt


51


, as viewed in FIG.


4


. At the same time, the leading edge of the paper


22


is brought into close contact with the upper run of the belt


51


by the suction fan


53


sucking air downward in FIG.


4


. For this purpose, the belt


51


is formed with a plurality of apertures. The suction is further promoted by vacuum generated in the casing


54


by the suction fan


53


.




At least the surface of the belt


51


is formed of urethane rubber or similar material having a high coefficient of friction in relation to the paper


22


. The belt


51


therefore exerts a force drawing the paper


22


to the left in FIG.


4


. At this stage, however, the paper


22


is moved to the left at a speed equal to the peripheral speed of the ink drum


89




a


because the upstream side of the paper


22


in the direction of paper feed is still nipped between the the drum


89




a


and the press roller


34




a


. The linear velocity of the belt


51


is equal to or slightly higher than the peripheral speed of the ink drum


89




a


, as stated earlier, so that the paper


22


is conveyed under tension to the left in FIG.


4


.




The arrangement between the print position or nip where the ink drum


89




b


assigned to the second color is positioned and the tray


82


is identical with the arrangement of the printer A and will not be described in order to avoid redundancy.




The operation of the multicolor printing system will be described in detail with reference to

FIGS. 3 and 4

. Let two colors to be dealt with by the system be black and red by way of example.




First, the operator mounts the ink drum


89




a


storing black ink to the printer A, lays a document


1


for black printing on the ADF


2


or the glass platen


3


, and then presses a perforation start button not shown. In response, the master discharging device


400


discharges a used master


94




a


existing on the ink drum


89




a


. Specifically, the ink drum


89




a


starts rotating counterclockwise by being driven by drive means not shown. When the ink drum


89




a


reaches a preselected master discharge position where the trailing edge of the used master


94




a


not clamped by the clamper


90


faces the upper roller


41


, moving means and drive means, not shown, cause the upper roller


41


and lower roller


42


to rotate in the directions indicated by arrows in

FIG. 3

while moving the lower roller


42


to the dash-and-dots line position of FIG.


3


.




At the time when the lower roller


42


contacts the trailing edge portion of the used master


94




a


, the ink drum


89




a


is still rotating counterclockwise with the result that the roller


42


picks up the trailing edge of the master


94




a


. The upper roller


41


and lower roller


42


nip the master


94




a


and convey it to the left in FIG.


3


. As a result, the master


94




a


is removed from the ink drum


89




a


. The upper belt


45


and lower belt


46


in rotation further convey the master


94




a


to the left. After the master


94




a


has been entirely received in the waste master box


47


, the compression plate


48


is lowered to compress the master


94




a.






After the removal of the entire used master


94




a


from the ink drum


89




a


, the ink drum


89




a


is further rotated until the clamper


90


reaches a master feed position (

FIG. 3

) adjoining a guide


68


. When the ink drum


89




a


stopped at the master feed position, opening and closing means, not shown, causes the clamper


90


to rotate clockwise away from the stage and wait for a new master. This is the end of the master discharging operation.




A master making operation begins substantially at the same time as the above master discharging operation, as follows. The document


1


is conveyed by the ADF


2


from the stacking position to the reading position and illuminated by the lamp


4


at the reading position. The resulting imagewise reflection from the document


1


is routed through the mirrors


5


and


6


and lens


7


to the CCD image sensor


8


. The image sensor


8


transforms the incident imagewise light to a corresponding electric signal and feeds the electric signal to the image processing circuit not shown. The document


1


fully read by the document reading section


200


is driven out to a tray


9


by the ADF


2


. In parallel with the image reading operation, a plurality of heating elements arranged on the thermal head


63


are selectively energized in accordance with a digital image signal output from the image processing circuit. At the same time, the platen roller


71


and tension rollers


66


and


67


are caused to rotate by the drive means not shown.




The stencil


94


paid out from the roll


61


is perforated by the thermal head


63


while being conveyed by the platen roller


71


. The tension rollers


66


and


67


convey the leading edge of the perforated part of the stencil


94


toward the clamper


90


held in the dash-and-dots line position shown in FIG.


3


. When the number of steps of the stepping motor driving the platen roller


71


reaches a preselected number, i.e., when the stencil


94


is fed by a preselected length, it is determined that the leading edge of the stencil


94


has reached the space between the clamper


90


and the stage. As a result, the clamper


90


is closed by the opening and closing means, not shown, so as to clamp the leading edge of the stencil


94


. Thereafter, the ink drum


89




a


is caused to rotate clockwise in order to wrap the perforated stencil


94


therearound.




As soon as the perforated stencil


94


is wrapped around the ink drum


89




a


by a preselected length, the drum


89




a


, platen roller


71


and tension rollers


66


and


67


are caused to stop rotating. At the same time, a motor, not shown, causes the rotary edge


64


to move in the previously mentioned direction in order to cut the stencil


94


in cooperation with the stationary edge


65


. Then, the ink drum


89




a


is again rotated clockwise in order to pull the trailing edge of the cut piece of the stencil, i.e., the master


94


out of the master making device


300


. By such a procedure, the master


94


is fully wrapped around the ink drum


89




a.






After the above master feeding step, the ink drum


89




a


is rotated clockwise by the drive means. The pick-up roller


23


feeds only the top paper


22


on the tray


21


in cooperation with the upper and lower separator rollers


24


and


25


. The paper


22


is fed to the registration rollers


29


and


30


along an upper guide


28


and a lower guide


27


. The registration rollers


29


and


30


drive the paper


22


toward the gap between the press roller


34


and the ink drum


89




a


at a preselected timing.




The press roller


34


is angularly moved about the shaft


32


in accordance with the rotation of the cam


36


and presses the paper


22


against the master


94


wrapped around the ink drum


89




a


. At this instant, the ink, or emulsion ink, is fed to the inner periphery of the porous thin plate of the ink drum


89




a


while being measured by the gap between the ink roller


92


and the doctor roller


91


. Then, the ink penetrates into the porous elastic layer of the ink drum


89




a


via the perforations of the porous thin plate due to an wedge effect available between the outer periphery of the ink roller


92


and the inner periphery of the porous thin plate. The ink further spreads from the porous elastic layer into the porous support of the master


94


. Finally, the ink is transferred to the paper


22


via the perforations of the master film, printing a document image on the paper


22


. The paper with the image or printing


22


is peeled off from the ink drum


89




a


by the peeler


87


and fan


88


and conveyed to the paper conveyor


600


.




In the paper conveyor


600


, the belt


85


is rotating in the direction indicated by the arrow in

FIG. 3

, as stated earlier. The paper or printing


22


is conveyed by the belt


85


while being retained on the belt


85


by the suction fan


81


. The printing


22


is driven out onto the tray


82


due to elasticity provided by the jump platform


79


. In practice, two jump platforms are positioned at both ends in the widthwise direction of the paper


22


, i.e., in the direction perpendicular to the sheet surface of FIG.


3


. During such a procedure, the master


94


is pressed against the ink drum


89




a


by the press roller


34


via the paper


22


and brought into close contact with the drum


89




a


thereby.




By checking the printing


22


driven out onto the tray


82


by the above trial printing, the operator determines whether or not the image of the printing


22


is acceptable. If the image is not acceptable, then the operator may cause the printer A to repeat the above master making step. Further, while the ink drum


89




a


is present in the printer A, the operator may input a desired number of printings and other conditions and then press the print start switch, not shown, on the printer A. In such a case, the print drum


89




a


will be rotated by the drive means, not shown, so as to produce the desired number of black printings


22


.




After the trial printing, the operator removes the ink drum


89




a


with the new master


94


from the printer A and then mounts it to the drum mounting section B


1


of the printer B. Subsequently, the operator removes the ink drum


89




b


storing red ink from the drum mounting section B


2


of the printer B and mounts it to the printer A. Then, the operator lays the document


1


for red printing on the ADF


2


or the glass platen


3


and presses the perforation start button. In response, the master discharging device


400


discharges a used master


94




a


existing on the ink drum


89




b


. This is followed by the same procedure as executed with the ink drum


89




a


with the result that a new master formed with a perforation pattern representative of a red image is wrapped around the ink drum


89




b


. This procedure will not be described specifically in order to avoid redundancy.




The operator removes the ink drum


89




b


with a master wrapped therearound from the printer A and then mounts it to the drum mounting section B


2


of the printer B. The printer B is now ready to effect bicolor printing with the two ink drums


89




a


and


89




b


each carrying a particular master.




A bicolor printing procedure available with the printer B is as follows. When the operator inputs a desired number of printings on the printer B and presses the print start key, the ink drums


89




a


and


89




b


are rotated clockwise in unison by the drive means not shown. The pick-up roller


23


feeds only the top paper


22


on the tray


21


in cooperation with the upper and lower separator rollers


24


and


25


. The paper


22


is fed to the registration rollers


29


and


30


along an upper guide


28


and a lower guide


27


. The registration rollers


29


and


30


drive the paper


22


toward the gap between the press roller


34




a


and the ink drum


89




a


in synchronism with the rotation of the ink drum


89




a


and that of the ink drum


89




b


. The press roller


34




a


is angularly moved about the shaft


32




a


in accordance with the rotation of the cam


36




a


so as to presses the paper


22


against the master


94


wrapped around the ink drum


89




a


. As a result, a black image is printed on the paper


22


.




The leading edge of the paper


22


being printed with the black image by the ink drum


89




a


is separated from the drum


89




a


by the peeler


87




a


and conveyed toward the intermediate paper conveyor


700


. At this instant, the belt


51


is rotating in the direction indicated by the arrow in FIG.


4


. The leading edge of the paper


22


is easily sucked onto the belt


51


by vacuum generated in the casing


54


by the suction fan


53


. The belt


51


exerts a force drawing the paper


22


to the left in FIG.


4


. Although the belt


51


moves at a linear velocity equal to or slightly higher than the linear velocity of the ink drum


89




a


, as stated earlier, the the paper


22


is moved to the left at a speed equal to the peripheral speed of the ink drum


89




a


because the upstream side of the paper


22


in the direction of paper feed is still nipped between the the drum


89




a


and the press roller


34




a


. As a result, the paper


22


is conveyed under tension to the left in FIG.


4


. More specifically, the linear velocity of the belt


51


is higher than the speed at which the paper


22


is conveyed, so that the belt


51


and paper


22


slip on each other.




The leading edge of the paper


22


enters the nip between the ink drum


89




b


and the press roller


34




b


while being drawn by the belt


51


. The press roller


34




b


is brought into contact with the ink drum


89




b


at a preselected timing and pressed against the drum


89




b


by the spring


35




b


. Specifically, while the press roller


34




b


is usually spaced from the ink drum


89




b


so as not to interfere with the clamper


90




b


of the drum


89




b


, it is brought into contact with the drum


89




b


before the leading edge of the paper


22


arrives.




The ink drums


89




a


and


89




b


are interlocked by a driveline, not shown, such that they rotate at the same peripheral speed. However, a preselected difference in initial phase is set between the ink drums


89




a


and


89




b


beforehand such that a black image and a red image coincide on the paper


22


. The above difference is implemented by a difference in position between the clampers


90




a


and


90




b


, as shown in FIG.


4


. The angular distance between the clampers


90




a


and


90




b


is equal to a center angle translated from a conveyance distance between the print position of the ink drum


89




a


and that of the ink drum


89




b


, as measured on the circumference of the ink drum


89




b


. The above conveyance distance is substantially equal to a distance between the axis of the ink drum


89




a


and that of the ink drum


89




b.






However, the ink drums


89




a


and


89




b


are mounted and dismounted from the printers A and B in the same angular position. This is also true in the other embodiments to be described later. In the illustrative embodiment, as shown in

FIGS. 5A-5C

, the ink drums


89




a


and


89




b


each can be mounted or dismounted only when its clamper


90




a


or


90




b


is positioned on the top of the drum. Specifically,

FIG. 5A

shows a condition wherein the ink drum


89




a


is removed from the drum mounting section B


1


when its clamper


90




a


is positioned on the top, and then mounted to the printer A with the clamper


90




a


also positioned on the top. When the drums


89




a


and


89




b


each is dismounted, its angular position is affixed by a respective device not shown. This allows each of the drums


89




a


and


89




b


to be mounted in the same angular position as when it is dismounted.




More specifically, to dismount the ink drum


89




b


, after the ink drum


89




a


has been returned to the drum mounting section B


1


from the position shown in

FIG. 5A

, the ink drum


89




b


is rotated until its clamper


90




b


has been positioned on the top of the drum


89




b


(FIG.


5


B). Then, the ink drum


89




b


is removed from the drum mounting section B


2


and then mounted to the printer A (FIG.


5


C).




It is to be noted that the clampers


90




a


and


90




b


do not have to be positioned on the top of the associated ink drums


89




a


and


89




b


when the drums


89




a


and


89




b


are mounted and dismounted. The crux is that the angular positions of the clampers


90




a


and


90




b


at the time of mounting and dismounting be identical throughout the system.




In the above construction, a red image is printed on the paper


22


at the nip between the ink drum


89




b


and the press roller


34




b


at the same position as the black image existing on the paper


22


.




In the illustrative embodiment, the ink drums


89




a


and


89




b


are driven in interlocked relation to each other, as stated above. If desired, use may be made of a conventional phase adjusting mechanism PA for adjusting the position of a red image relative to the position of a black image in the direction of paper feed (top-and-bottom direction), as taught in, e.g., Japanese Patent Laid-Open Publication No. 9-104158 mentioned earlier. When the system includes three or more ink drums, a particular phase adjusting mechanism PA will be associated with each downstream ink drum and will act on an upstream ink drum immediately preceding the downstream drum.




When the positions where the ink drums


89




a


and


89




b


clamp the respective masters


94


in the printer A are deviated from each other, the above phase adjusting mechanism PA allows the printer B to correct the deviation.




Assume that the red image is deviated in position from the black image in the direction perpendicular to the direction of paper feed (right-and-left direction). Then, the position of the paper


22


is adjusted. Alternatively, a mechanism for shifting the ink drum in the axial direction is used to shift the red image relative to the black image in the direction perpendicular to the direction of paper feed.




When the red image is printed on the paper


22


by the pressure of the press roller


34




b


, the leading edge of the paper


22


is separated from the ink drum


89




b


by the peeler


87




b


and fan


88


and further moved to the paper conveyor


600


. In the paper conveyor


600


, the belt


85


rotating in the direction indicated by the arrow in

FIG. 4

conveys the paper or printing


22


. At this instant, the suction fan


81


sucks the printing


22


and thereby retains it on the belt


85


, as stated earlier. Subsequently, the paper


22


is driven out onto the tray


82


via the jump platforms


79


. The belt


85


is caused to move at a peripheral speed equal to or slightly higher than the peripheral speed of the ink drum


89




b.






As stated above, the paper


22


is sequentially passed through the print positions assigned to the ink drums


89




a


and


89




b


storing black ink and red ink, respectively. As a result, the black image and red image are printed on a single paper


22


one above the other. Thereafter, a desired number of printings are produced in the same manner. On the completion of the printing operation, the press rollers


34




a


and


34




b


are held in their positions spaced from the ink drums


89




a


and


89




b


, respectively.




To print the image of another document, the operator again dismounts each of the ink drums


89




a


and


89




b


from the printer B and mounts it to the printer A so as to wrap a new master


94


therearound. Then, the operator mounts each of the ink drums


89




a


and


89




b


carrying the respective new masters to the printer B and presses the print start key on the printer B. The printers A and B each is caused to operate in the above-described manner by a respective drive mechanism and control means not shown.




The printers A and B can be situated independently of each other. The illustrative embodiment therefore enhances free layout while realizing noticeable downsizing due to the shared master making device. The downsizing feature is achievable even when the printers A and B are constructed integrally with each other.




The master making device has been shown and described as being implemented by the conventional single drum type stencil printer A. If desired, the printer may be replaced with a simple master making device void of the printing function. This further enhances the downsizing feature of the entire system.




In the illustrative embodiment, the ink drums


89




a


and


89




b


each is mounted to a particular drum mounting section of the printer B. This, however, limits the tones which can be rendered by multicolor printing. In light of this, an arrangement may be made such that the ink drums


89




a


and


89




b


each can be mounted to any desired drum mounting section, i.e., different colors can be printed on the paper


22


in any desired order. Such an alternative arrangement enhances the freedom of color reproduction.




The above embodiment uses only two ink drums for bicolor printing. If four ink drums, for example, are prepared, then new masters can be wrapped around two of the drums in the printer A for one printing job while another printing job is under way with the other two drums in the printer B. This promotes efficient printing work to a noticeable degree.




The printers A and B may be connected by any suitable communication means in order to improve the manipulability of the system. The communication means allows the printer A to be operated via the printer B or allows the printers A and B to be operated via each other.




Because a single master making device fixedly arranged in the printer A is shared by the ink drums


89




a


and


89




b


, registration errors is obviated.




The system allows different ink drums to be replaced with each other. Therefore, even when the multicolor printer accommodates only two ink drums, three or more ink drums each storing ink of particular color can be used. This allows various kinds of images to be printed.




When two ink drums both store black ink, they may be respectively assigned to a photo image and a text image so as to produce a combined photo/text image.




A document image may be input to the printer A not only via the document reading device, but also via a personal computer.




The press roller implementing the pressing means of each of the printers A and B may be replaced with a conventional press drum.




The thermal head included in the printer A for making a master may be replaced with any other suitable perforating means, e.g., a flash or a laser.




The black ink and red ink are only illustrative. The illustrative embodiment allows, e.g., the black ink to be readily replaced with blue ink in order to product a blue-and-red printing. Further, the illustrative embodiment is capable of producing a multicolor printing with ink of different kinds available from different manufacturers although they may be of the same color. Of course, the system is operable with ink of the same color available from the same manufacturer. One ink drum


89




a


may be assigned to a fixed document while the other ink drum


89




b


may be assigned to other documents including a document with an image to be combined or mixed with the image of the fixed document.




It will be seen from the above that the words “multicolor printing” referred to in the illustrative embodiment is not limited to printing using two or more colors.





FIGS. 6 and 7

show an alternative embodiment of the present invention implemented as a multicolor printer B operable with three or four ink drums.





FIG. 8

shows another alternative embodiment of the present invention including printers A


1


and A


2


each being capable of making a master with a particular system. The printers A


1


and A


2


respectively use a thermal head and a laser by way of example. In this embodiment, the print drum


89




a


stores ink suitable for master making using the thermal head is mounted to the printer A


1


and supplied with a master for the same kind of master making. The other print drum


89




b


stores ink suitable for master making using the laser is mounted to the printer A


2


and supplied with a master for the same kind of master making. This is also true with the other ink drums


89




c


and


89




d


. This embodiment operable with ink of different kinds and masters of different kinds allows various kinds of images to be printed.




In the above embodiments, the printer B is void of the master making and master discharging functions for enhancing the downsizing feature of the entire system. If the downsizing feature is not important, then the printer B may, of course, be provided with suitable arrangements for making and discharging a master in order to reduce the operator's labor, as follows.





FIG. 9

shows another alternative embodiment of the present invention implementing the above scheme. As shown, a printer B′ which is a substitute for the printer B includes two master discharging devices


400


respectively assigned to the ink drums


89




a


and


89




b


. The other printer A is identical in construction as in the previous embodiments. Although the addition of the master discharging devices


400


reduces the downsizing effect, this embodiment allows used masters to be discharged from the ink drums


89




a


and


89




b


before the dismounting of the drums


89




a


and


89




b


. The printer A should therefore only make masters and feed them to the ink drums


89




a


and


89




b


. This not only reduces the time up to the start of printing, but also reduces the operator's labor for mounting and dismounting the ink drums


89




a


and


89




b.






Reference will be made to FIGS.


10


and


11


A-


11


D for describing another alternative embodiment of the present invention. While the systems shown and described each includes two independent stencil printers and allows different ink drums to be mounted and dismounted therefrom, the system to be described hereinafter allows the drums to be replaced within a single construction. That is, in this embodiment, the printer A is combined with the printer B of the embodiment described first.




As shown in

FIG. 10

, a multicolor printing system includes the document reading section


200


including an ADF, two ink drums


89




a


and


89




b


, master making device


300


, master discharging device


400


and so forth in a single construction. The master making device


300


and master discharging device


400


are respectively located in the vicinity of the ink drum


89




a


for the first color and the ink drum


89




b


for the second color for the downsizing purpose.




Referring to

FIGS. 11A-11D

, a master feeding procedure and a master discharging procedure particular this embodiment will be described. First, as shown in

FIG. 11A

, a used master existing on the ink drum


89




b


is discharged by the master discharging device


400


. Then, as shown in

FIG. 11B

, the ink drums


89




a


and


89




b


are replaced with each other. After a new master has been wrapped around the ink drum


89




b


by the master making device


300


, a single printing is produced in order to cause the master to adhere to the drum


89




b.






Subsequently, as shown in

FIG. 11C

, a used master existing on the ink drum


89




a


is discharged by the master discharging device


400


. Thereafter, as shown in

FIG. 11D

, the ink drums


89




a


and


89




b


are replaced with each other so as to cause the master making device


300


to wrap a new master around the drum


89




a


, and then another printing is produced for the same purpose as the first printing. The step of feeding a new master to the ink drum


89




b


(

FIG. 11B

) and the step of discharging a used master from the ink drum


89




a


(

FIG. 11C

) may be effected at the same time. However, the prerequisite with such an alternative scheme is that the press roller


34




b


be not raised at the time when a single printing is produced for causing the new master to adhere to the ink drum


89




b


. Should the press drum


34




b


be raised in the absence of a master on the ink drum


89




a


, it would be smeared by ink. This is also true with embodiments to follow. After the above procedure, the system starts producing a desired number of printings. This embodiment insures accurate registration as to master making and obviates troublesome adjustment because a single master making device


300


is shared by the ink drums


89




a


and


89




b.







FIG. 12

shows a modification of the system shown in FIG.


10


. The modification differs from the embodiment of

FIG. 10

in that the master making device


300


and master discharging device


400


are associated with the ink drum


89




a


assigned to the first color. A master feeding procedure and a master discharging procedure particular to the modification will be described with reference to

FIGS. 13A-13D

. First, as shown in

FIG. 13A

, the master discharging device


400


discharges a used master from the ink drum


89




a


. Then, as shown in

FIG. 13B

, the master making device


300


feeds a new master to the ink drum


89




a


. This is followed by trial printing for producing a single printing. Thereafter, as shown in

FIG. 13C

, the ink drum


89




b


is substituted for the ink drum


89




a


. In this condition, a used master is removed from the ink drum


89




b


. Subsequently, as shown in

FIG. 13D

, a new master is fed to the ink drum


89




b


by the master making device


300


. This is also followed by trial printing for producing a single printing. After the trial printing, the actual printing operation begins.




The above modification has an advantage that the ink drums


89




a


and


89




b


should be replaced with each other only once, compared to the embodiment shown in FIG.


10


. Of course, the ink drums


89




a


and


89




b


shown in

FIG. 13D

may be replaced with each other before the start of actual printing.





FIG. 14

shows another modification of the embodiment of FIG.


10


. As shown, the master making device


300


and master discharging device


400


are associated with the ink drum


89




b


assigned to the second color. This modification is identical in function as the modification shown in FIG.


12


.




Other alternative embodiments of the present invention will be described with reference to

FIGS. 15-22

. The embodiments to be described each has a plurality of independent devices connected together to constitute a single system.





FIG. 15

shows an embodiment in which the stencil printer or main printer A included in the first embodiment and a stencil printer or auxiliary printer C identical with the stencil printer B except that it includes only one ink drum


89




b


. The two printers A and C are connected to each other by an intermediate conveyor unit F. The two printers A and C are originally separate from each other, as shown in FIG.


16


. In this embodiment, the printer A is fixedly loaded with the ink drum


89




a


. The printers A and C each includes an arrangement for mounting and dismounting the intermediate conveyor unit F, although not shown specifically. This is true with the other embodiments to follow.




To connect the two printers A and C, the tray


82


of the printer A and the tray


21


of the printer C are removed, and then the printers A and C are connected together by the intermediate conveyor unit F. After the system has been constructed, the intermediate conveyor unit F plays the role of the intermediate paper conveyor


700


of the printer B included in the first embodiment. A master making procedure and a master discharging procedure to be executed with the ink drums


89




a


and


89




b


and the advantage achievable therewith are the same as in the first embodiment and will not be described in order to avoid redundancy.




In

FIG. 17

, two stencil printers or auxiliary printers C are serially connected to one side of the stencil printer or main printer A. In

FIG. 18

, The printer or main printer A and the printer or auxiliary printer B are connected to each other. With any one of such systems, tricolor printing is achievable.




In

FIG. 19

, two printers or auxiliary printers B are respectively connected to opposite sides of the printer or main printer A. While full-color printing is usually implemented by yellow, magenta, cyan and black, the configuration shown in

FIG. 19

allows any desired color to be added to the above four colors in order to effect pentacolor printing.




In

FIG. 20

, three stencil printers or auxiliary printers C′


1


, C′


2


and C′


3


are serially connected to one side of the stencil printer or main printer A. The printers C′


1


-C′


3


each differs from the printer C in that it includes the master discharging device


400


. Because the printers C′


1


-C′


3


each has the respective master discharging device


400


, used masters can be discharged before the ink drums


89




a


,


89




b


,


89




c


and


89




d


are replaced. Stated another way, the printer A should only feed new masters to each of the ink drums


89




a


-


89




d


. This successfully reduces the time up to the start of actual printing. The configuration shown in

FIG. 20

is directed toward the reduction of the operator's labor, rather than toward the downsizing feature. It is to be noted that it is not always necessary to arrange the master discharging device


400


in the printer A.




In

FIG. 21

, two stencil printers or auxiliary printers B′ and C′ are serially connected to one side of the stencil printer or main printer A. In this embodiment, too, the master discharging device


400


is not always necessary in the printer A. For this reason, the printer A is labeled A′ in FIG.


21


. The printers A′, B′ and C′ may be operated in a separated condition.




In any case, the printers may be connected in any desired configuration and arranged in an easy-to-operate layout. However, it is desirable that an operation panel be located at the paper discharge side for facilitating the operator's adjustment as to the registration of images of different colors.





FIG. 22

shows two stencil printers B connected together and the stencil printer A independent of, but constituting a system in combination with, the printers B. With this configuration, it is possible to increase the number of colors, compared to the configuration of the first embodiment.




In summary, it will be seen that the present invention provides a printing method and a system therefore having various unprecedented advantages, as enumerated below.




(1) A plurality of ink drums each is fed with a respective master, sharing a single fixed master feeding device. This successfully reduces or fully obviates registration errors at the time of master feed.




(2) A plurality of ink drums each is fed with a respective master, sharing a single master making device. The master making device and a multicolor printer each is so positioned as to play a particular role. This enhances the compact configuration of a multicolor printer and the downsizing of the entire system while obviating registration errors. Further, even when the resolution of the master making device is changed to, e.g., 400 dpi (dots per inch) or 600 dpi, the multicolor printer does not need any change and therefore reduces the user's economic burden when, e.g., the system is graded up. Moreover, various kinds of images are achievable because ink drums with masters made by different kinds of master making devices, e.g., a flash type device and a laser type device can be used in combination. In addition, because the multicolor printer needs only an arrangement for printing, a plurality of drums can be freely arranged, enhancing the freedom of layout.




(3) Because the master making device and multicolor print device are separable from each other, not only the downsizing feature but also free layout are enhanced. The system is therefore space saving when situated in an office.




(4) Because the master making device is implemented by the printer, a positional deviation, for example, can be easily corrected by trial printing before the ink drum is mounted to the multicolor printer. This promotes efficient printing work.




(5) The master making device is implemented by a conventional single drum type printer. This reduces the economic burden on the user while achieving the above advantage (4).




(6) Because the positions for mounting the ink drums are not limited, colors can be reproduced with enhanced freedom.




(7) The printers are interconnected by an intermediate conveyor unit while a fixed master feeding device is used to feed masters to a plurality of ink drums. This enhances accurate registration between masters and allows the number of colors to be easily increased.




(8) The ink drums are mounted or dismounted at an identical angular position throughout the system. The operator can therefore mount or dismount the ink drums with ease. Because the printing devices are so constructed as to receive the ink drums in a preselected positional relation, the positions of the drums can be easily controlled at the start of printing after the mounting or dismounting.




(9) A phase adjusting mechanism acting only on the immediately preceding or upstream ink drum is provided. An image can therefore be readily adjusted in the top-and-bottom direction.




Various modifications will become possible for those skilled in the art after receiving the teachings of the present disclosure without departing from the scope thereof.



Claims
  • 1. A multicolor printing system comprising:a fixed master feeding device; a main printer including at least one removable ink drum; and an auxiliary printer connected to said main printer by an intermediate conveying unit and including at least one removable ink drum, but not including a master feeding device; said at least one ink drum of said main printer and said at least one ink drum of said auxiliary printer being replaceable with each other.
  • 2. A system as claimed in claim 1, wherein a plurality of said auxiliary printers are serially connected together.
  • 3. A system as claimed in claim 2, wherein said ink drums are replaced in an identical angular position throughout said system.
  • 4. A system as claimed in claim 3, wherein a downstream one of said ink drums in an intended direction of paper conveyance is provided with a phase adjusting mechanism acting only on an upstream one of said ink drums next to the downstream ink drum.
  • 5. A system as claimed in claim 1, wherein said ink drums are replaced in an identical angular position throughout said system.
  • 6. A system as claimed in claim 1, wherein a downstream one of said ink drums in an intended direction of paper conveyance is provided with a phase adjusting mechanism acting only on an upstream one of said ink drums next to the downstream ink drum.
  • 7. A multicolor printing system as claimed in claim 3, wherein said ink drums are rotated to said identical angular position when said ink drums are removed from said printing system.
  • 8. A multicolor printing system as claimed in claim 7, wherein a downstream one of said ink drums in an intended direction of paper conveyance is provided with a phase adjusting mechanism acting only on an upstream one of said ink drums next to the downstream ink drum.
  • 9. A multicolor printing system as claimed in claim 3, wherein a downstream one of said ink drums in an intended direction of paper conveyance is provided with a phase adjusting mechanism acting only on an upstream one of said ink drums next to the downstream ink drum.
  • 10. A multicolor printing system as claimed in claim 2, wherein said ink drums are rotated to said identical angular position when said ink drums are removed from said printing system.
  • 11. A multicolor printing system as claimed in claim 10, wherein a downstream one of said ink drums in an intended direction of paper conveyance is provided with a phase adjusting mechanism acting only on an upstream one of said ink drums next to the downstream ink drum.
  • 12. A multicolor printing system as claimed in claim 2, wherein a downstream one of said ink drums in an intended direction of paper conveyance is provided with a phase adjusting mechanism acting only on an upstream one of said ink drums next to the downstream ink drum.
  • 13. A multicolor printing system as claimed in claim 5, wherein said ink drums are rotated to said identical angular position when said ink drums are removed from said printing system.
  • 14. A multicolor printing system as claimed in claim 13, wherein a downstream one of said ink drums in an intended direction of paper conveyance is provided with a phase adjusting mechanism acting only on an upstream one of said ink drums next to the downstream ink drum.
  • 15. A multicolor printing system as claimed in claim 5, wherein a downstream one of said ink drums in an intended direction of paper conveyance is provided with a phase adjusting mechanism acting only on an upstream one of said ink drums next to the downstream ink drum.
Priority Claims (2)
Number Date Country Kind
9-321702 Nov 1997 JP
10-167322 Jun 1998 JP
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a divisional application of, and claims priority to, Ser. No. 09/164,372, filed on Oct. 1, 1998 now U.S. Pat. No. 6,371,016 and claims priority to Japanese Application No. JP 9-321702, filed on Nov. 21, 1997 and Japanese Application No. JP 10-167322, filed on Jun. 15, 1998. The entire contents of the parent application and the Japanese applications are incorporated herein by reference.

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3941054 Springer Mar 1976 A
5275105 Schweizer et al. Jan 1994 A
5375516 Hasegawa Dec 1994 A
5671670 Takahashi et al. Sep 1997 A
5699731 Hara Dec 1997 A
5786029 Watanabe Jul 1998 A
6371016 Takasawa et al. Apr 2002 B2
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Number Date Country
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