The present invention relates to the field of tribology and force and torque measurement technique, in particular to a method and apparatus for measuring forces and torques in a twist-compression friction testing machine and, more particularly, to multi-component sensing device for measuring a normal load and a friction torque in mechanical testers and tribometers. Also, the present invention relates to a sensing circuit for a force-torque sensing device and a method for measuring forces and torques. The invention further relates to a method for reducing cross-talk in a multi-component force-torque sensing device.
Tribology is a science of friction, wear, and lubrication on friction surfaces. Mechanical testing machines and tribometers are used for testing parts, materials, coatings, lubricants, etc. for evaluating mechanical properties, durability, wear resistance, lubricity, etc. of tested specimens. In such mechanical testing machines tested specimens are subject to an axial (usually vertical) compression with simultaneous rotation around the axis of compression, thus performing so-called twist-compression, thrust washer, disc-on-disc, ring-on-disc, four-ball, drilling or tapping torque tests.
Various types of sensing devices based on strain-gauges and other techniques for monitoring and controlling the magnitude of applied forces and measuring torques are known in the art, such as the load cells and torque sensors manufactured and supplied by Measurement Specialties, Transducer Techniques, Omega Engineering, Interface Inc., and others. In order to measure simultaneously both the force and the torque applied to a workpiece a load cell and a torque sensor can be assembled together, one on top of another. An example of such an arrangement is shown schematically in
In another application, a force-torque sensor assembly 10 can be attached to the lower platform of the testing machine and the lower disc specimen 24 can be fixed in the holder 22, while the rotary drive with the upper specimen 20 can be attached to the mounting plate 15. In that case the upper specimen 20 is rotating while applying the loading force Fz on the stationary lower specimen 24.
Such a design not only results in increased the testing setup total length, but also can cause a significant mutual influence or cross-talk between the force and the torque sensitive elements and measurement channels, i.e., applied load Fz can affect the torque sensor 11 and vice versa, the torque Tz applied to the specimen 20 can affect the load cell 12, since the load cells are usually designed to withstand uniaxial tensile or compression forces and may not have enough immunity against a twisting torque. In turn, the torque sensors may react not only on a twisting torque but also have a significant sensitivity to applied axial load.
In order to reduce dimensions of measuring devices and of testing machines various multi-component sensing devices and/or transducers can be employed, such as the ones supplied, for example, by ATI Industrial Automation, Schunk, Interface, and some other manufacturers. Such sensing devices usually comprise a mutli-beam elastic member with deformation-sensitive elements, which react on complex deformations caused by the forces and torques applied to the elastic member. The resulting output signal is being processed using a compliance matrix technique and the applied force and torque components resolved by using special computation algorithms.
For example, U.S. Pat. No. 9,448,128 issued in 2016 to B. Kim, at al. (schematically shown in
U.S. Pat. No. 7047826 issued in 2006 to M. Peshkin, describes a sensor (shown in
Performance and accuracy of such force-torque sensors may be affected significantly by structural errors due to the shape of elastic members and inaccuracy of the sensor body, as well as by signal processing errors, both resulting in a significant inter-channel cross-talk.
Another disadvantage of the multi-component force-torque sensors based on multi-beam elastic elements is the fact that such sensors have approximately similar sensitivity to all of the applied force and torque components, thus making it difficult to produce a sensor with significantly different working ranges for a loading force and a reaction torque.
Yet another disadvantage of the multi-component force-torque sensors based on multi-beam elastic elements is a complexity of their manufacturing processes and related to it their higher cost, and a fact that in case of a failure of a single beam the entire sensor becomes non-operational and non-repairable.
Thus, a need exists for a compact, reliable, and cost-effective multi-component force-torque sensor with increased mechanical stability and reduced cross-talk between the measured components.
It is an object of the present invention to provide a reliable and cost-effective multi-component sensor for measuring force and torque in twist-compression testing machines and tribometers, having increased mechanical stability and reduced cross-talk, which allows to increase its sensitivity, improve accuracy of measurements and increase dynamic range of forces and torques to be measured. Another object is to provide a method of measuring normal load and friction torque in tribometers and other mechanical testers and an apparatus for such a measurement.
According to one or several aspects of the invention, a multi-component force-torque sensing device with reduced cross-talk (hereinafter referred to merely as a “sensor device” or a “sensor”) is provided. The invention also provides a method for reducing cross-talk in a multi-component force-torque sensing device. The sensor device of the invention also improves mechanical stability, sensitivity, improves accuracy of measurements and increases the dynamic range of forces and torques to be measured. The sensor device may find use in tribology and other fields that require simultaneous measurement of forces and torques.
According to one or several aspects of the invention, the proposed sensor device contains a mounting base, which supports a force sensitive unit and a torque sensitive unit positioned on the mounting base. The force sensitive unit and the torque sensitive unit are interconnected by a sensor cross-talk reducing member via respective adapters. The test specimen holder is movably connected with the force sensitive unit via a force translating twisting adapter and with the torque sensitive unit via a torque translating adapter in such a way that the applied force (e.g., a force transmitted as a reaction from the test specimens) is translated to the force sensitive unit without affecting or disturbing the torque sensitive unit, and the torque received by the test specimen holder (e.g., a friction torque transmitted from the interface between the test specimens) is translated to the torque sensitive unit without affecting or disturbing the force sensitive unit, thus reducing the cross-talk between the force and the torque measurements.
According to another aspect of the invention, the force translating twisting adapter is made movable in the direction of the applied torque and comprises at least one element capable of rotating while supporting a load, such as a thrust bearing, which supports the test specimen holder. This allows for an unrestricted rotation of the test specimen holder due to the action of the torque, which is translated by the sensor cross-talk reducing member to the torque sensitive unit.
According to yet another aspect of the invention, the torque translating adapter is made moveable in the direction of the applied force so as not to interfere with the translation of the vertical force from the test specimen holder to the force sensitive unit.
Another aspect of the invention provides an electric circuit for connecting the sensor device to a registration and measurement apparatus and for processing output signals from the force and the torque sensitive units.
Still another aspect of the present invention provides a method for measuring forces and torques, the method comprises a step of providing a multi-component force-torque sensing device including a mounting base, a test specimen holder, a force sensitive unit, a torque sensitive unit, and a sensor cross-talk reducing member interconnecting the test specimen holder, the force sensitive unit, and the torque sensitive unit via respective adapters; the force-torque measurement method further including a step of attaching the force-torque sensing device to a mechanical tester having a platform, a loading unit, a rotary drive, a first specimen, and a second specimen; a step of coupling the first specimen to the force-torque sensing device and the second specimen to the rotary drive, a step of causing a relative movement between the first specimen and the second specimen while applying a loading force to the loading unit thus developing the friction torque between the first and the second specimens, and causing output signals of the force sensitive unit and of the torque sensitive unit under effect of the loading force and the friction torque; and a step of measuring the output signals in terms of the loading force and the friction torque, respectively.
The invention will be explained in more details below with reference to drawings in which illustrative embodiments of the invention are shown. It is understood that the drawings are intended for illustration purposes only without limitation of the scope of protection as defined by the subject matter of the appended claims.
Hereinafter, it is noted that only parts necessary to understand exemplary embodiments of the present invention will be described, and description of other parts will be omitted to avoid obscuring the subject matter of the present invention. As used herein, the terms “torque” and “moment of force” can be used interchangeably to refer to the turning action of a force or combined action of several forces applied to an object and causing rotation or twisting of the object relative to a reference pivot point or an axis about which the force may be considered as causing rotation.
Referring to the figures, wherein like parts are designated with like numerals and symbols, a sensor device of the invention, which in its entity is designated by reference numeral 400, is shown schematically in
In the embodiment presented in
In the embodiment presented in
In the embodiment presented in
It is further understood that the twisting element may include several bearings, as in another embodiment of the present invention shown in
The load Fz applied to the specimen holder 402 translates through the thrust bearing 514 and the plate 412 to the force sensitive unit 403 comprising two force-sensitive elements 525 and 530, thus causing corresponding changes of their output signals Fz1 and Fz2, respectively, proportional to a stress or a deformation induced in each force-sensitive element. The thrust bearing 516 and the spring 522 provide for a preload of the thrust bearing 514 while not restricting rotation of the specimen holder 402 due to the action of the measured torque Tz, thus improving vertical stability of the specimen holder assembly and repeatability and accuracy of the force and torque measurements. The torque translating adapter 410 having a low stiffness in the direction parallel to the applied load Fz doesn't restrict motion or deformation of the plate 412 and the force-sensitive elements 525 and 530 in this direction, thus not restricting translation of the applied force Fz from the specimen holder 402 through the thrust bearing 514 and the plate 412 to the force-sensitive elements 525 and 530, while preventing translation of the applied load Fz to the torque sensitive unit 405, which allows for reducing the influence of the applied load Fz on the torque measurement.
The torque Tz applied to the specimen holder 402 causes the specimen holder with the attached slotted disc 418 to rotate. This rotation translates to the pins 420 coupled to the torque sensitive unit 405, thus causing corresponding changes of an output signal of the torque sensitive unit Tz1 proportional to a stress or a deformation induced in the torque sensitive unit. The force translating twisting adapter with the twisting element 415 having low torsional stiffness doesn't restrict rotation of the specimen holder 402, while preventing translation of this rotation to the plate 412 and allowing for unrestricted translation of the torque Tz to the torque sensitive unit 405, thus reducing the influence of the torque Tz on the force-sensitive elements 525 and 530.
Each of the force-sensitive elements 525, 530 attached to the base preferably in such a way that the directions of the maximum force sensitivity of the force-sensitive elements are parallel to each other and to the direction of the applied force Fz and perpendicular to the base 401. Notably, the distance between the force-sensitive elements 525 and 530 is greater than the dimension of the torque-sensitive unit 405. In the preferred embodiment, the torque sensitive unit 405 attached to the base 401 between the force-sensitive elements 525 and 530 in such a way that the direction of the maximum torque sensitivity of the torque sensitive unit is parallel to the direction of the applied torque Tz.
It is understood that the force-sensitive elements 525, 530 and the torque sensitive unit 405 can be of any type and based on various modes of operation, including strain gauges, capacitive, inductive, piezo-electric, piezo-resonance, optical, and other sensors, used in connection with corresponding signal processing circuitry.
An example of a schematic diagram of a signal processing module 610 for the sensor device of invention is shown in
It is also understood that the output signals of the signal processors 620, 625 can be generated in a form of an output voltage, an output current, a charge, a signal frequency, or a digital code.
It is further understood that the force sensitive unit can comprise more than two force-sensitive elements, as presented in the embodiment of the invention shown in
Another aspect of the invention illustrated in
Still another aspect of the present invention provides a method for measuring forces and torques, the method comprises a step of providing a multi-component force-torque sensing device including a mounting base, a test specimen holder, a force sensitive unit, a torque sensitive unit, and a sensor cross-talk reducing member interconnecting the test specimen holder, the force sensitive unit, and the torque sensitive unit via respective adapters in such a way that the force applied to the holder can be translated from the holder to the force sensitive unit without affecting or disturbing the torque sensitive unit, and the torque applied to the holder can be translated from the holder to the torque sensitive unit without affecting or disturbing the force sensitive unit; the method further including: a step of attaching the force-torque sensing device to a mechanical tester having a platform, a loading unit, a rotary drive, a first test specimen, and a second test specimen; a step of coupling the first test specimen to the force-torque sensing device and the second test specimen to the rotary drive; a step of causing a relative movement between the first test specimen and the second test specimen while applying a loading force to the loading unit thus developing the friction torque between the first and the second specimens and causing output signals of the force sensitive unit and of the torque sensitive unit under effect of the loading force and the friction torque; and a step of measuring the output signals in terms of the loading force and the friction torque, respectively.
The invention has been described and illustrated in various aspects with reference to specific structures and drawings. It is understood, however, that these structures and drawings are given only as examples and should not be construed as limiting the area of application of the invention. Therefore, any changes and modifications are allowed provided that they do not depart from the scope of the attached claims. For examples, more than two force-sensitive elements can be used. The mounting base may have a shape different from a flat. The adapters may have different shapes and designs, and the sensor device of the invention may be used not necessarily on a tribometer but on any other apparatus where simultaneous measurement of force and torque is needed. It is understood that features in accordance with various aspects can be used in various combinations. For examples, the force translating twisting adapters as thrust or angular contact bearings can be combined with the torque translating adapters as bellows, spider couplings, slotted-disc couplings, or as other devices suitable for accomplishing the objects of the invention within the scope of the claims.
Number | Date | Country | |
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62273609 | Dec 2015 | US |