Patent Grant
9431726
This application is based on and claims priority from Japanese patent application No. 2013-009453 filed on Jan. 22, 2013 and Japanese Utility Model application No. 2013-006702 filed on Nov. 25, 2013, the entire contents of which are incorporated herein by reference.
The present invention relates to a multi-core cable for integrating plural shielded electric wires.
For example, JP-2011-146163-A discloses that outer conductors of plural shielded electric wires are exposed at given positions and are integrated by solder.
As disclosed in JP-2011-146163-A, when the outer conductor of each of the shielded electric wires is grounded, the assembled portion of the outer conductors is soldered and a diameter of the portion becomes large.
First, the contents of embodiments of the present invention will be described.
(1) The invention provides a multi-core cable including
plural shielded electric wires for signal transmission,
wherein the plural shielded electric wires are bundled so as to make contact with the adjacent shielded electric wires,
wherein sheaths of the plural shielded electric wires are respectively removed at the same position in a length direction, and
wherein outer conductors of the plural shielded electric wires at the position at which the sheaths are removed are bundled by a metal wire, and the bundled portion is soldered and fastened.
According to the multi-core cable according to the invention, the outer conductors of the shielded electric wires can be bundled by the metal wire to decrease a diameter of the position at which the outer conductors are assembled.
(2) The invention may provide the multi-core cable,
wherein the multi-core cable includes a ground electric wire made of an insulated electric wire or a shielded electric wire,
wherein a sheath of the ground electric wire is removed to expose a conductor at the same position in the length direction as the position at which the sheaths of the shielded electric wires for signal transmission are removed, and
wherein the metal wire winds around the outer conductors of the plural shielded electric wires and the conductor of the ground electric wire to thereby bundle the plural shielded electric wires and the ground electric wire, and the bundled portion is soldered and fastened.
(3) The invention may provide the multi-core cable,
wherein the ground electric wire is a shielded electric wire,
wherein the sheath of the ground electric wire is removed to expose an outer conductor at the same position in the length direction as the position at which the sheaths of the shielded electric wires for signal transmission are removed, and
wherein the metal wire winds around the outer conductors of the plural shielded electric wires and the outer conductor of the ground electric wire to thereby bundle the plural shielded electric wires and the ground electric wire, and the bundled portion is soldered and fastened.
According to the configuration of (2) or (3), a terminal for grounding the ground electric wire can be provided at any position and the grounding position can be designed freely.
(4) The invention may provide the multi-core cable,
wherein the plural shielded electric wires are covered with a cable sheath,
wherein each shielded electric wire has
wherein, in an end of the multi-core cable, the cable sheath is removed along a given length to expose the plural shielded electric wires,
wherein each of the sheaths of the plural shielded electric wires is removed at the same position in the length direction to expose each of the outer conductors,
wherein the metal wire wholly winds around the outer conductors so as to tighten and bundle the exposed outer conductors,
wherein the position at which the metal wire winds is fastened to each of the outer conductors by solder having a melting temperature of 130 to 150° C., and
wherein an outside diameter of the position at which the metal wire winds and the shielded electric wires are fastened by the solder is smaller than an outside diameter of the cable sheath.
According to the configuration of (4), the metal wire tightens and bundles the plural shielded electric wires. As a result, the outside diameter of the position at which the metal wire winds and the shielded electric wires are fastened by the solder can be made smaller than the outside diameter of the multi-core cable, and handleability of the multi-core cable is improved.
Since the outer conductors and the metal wire winding therearound are fastened by the low-melting-point solder having the melting temperature of 130 to 150° C., deterioration of the insulating layer due to heat transferred in the case of soldering can be prevented.
(5) The invention may provide the multi-core cable,
wherein the multi-core cable further includes plural insulated electric wires for signal transmission,
wherein each insulated electric wire has
wherein the plural insulated electric wires are bundled together with all the outer conductors of the plural shielded electric wires by the metal wire.
According to the configuration of (5), in the multi-core cable including the plural insulated electric wires, the insulated electric wires are bundled together with the shielded electric wires by the metal wire. As a result, handleability of the multi-core cable is improved.
(6) The invention may provide the multi-core cable,
wherein the metal wire has an insulating part of an insulating material covering a part of the metal wire,
wherein each of the outer conductors is wholly bundled by the metal wire exposed from the insulating part, and
wherein the insulating part is arranged in parallel with each of the sheaths.
According to the configuration of (6), the insulating part can mechanically protect the metal wire. The insulating part can also prevent the metal wire from being short-circuited by unnecessarily making contact with the shielded electric wires arranged in parallel.
(7) The invention may provide the multi-core cable,
wherein the plural shielded electric wires are covered with a cable sheath,
wherein each shielded electric wire has
wherein, in an end of the multi-core cable, the cable sheath is removed along a given length to expose the plural shielded electric wires,
wherein each of the sheaths of the plural shielded electric wires is removed at the same position in the length direction to expose each of the outer conductors,
wherein the metal wire wholly winds around the outer conductors so as to tighten and bundle the exposed outer conductors,
wherein the position at which the metal wire winds is fastened to each of the outer conductors by solder having a melting temperature of 130 to 150° C., and
wherein an outside diameter of the position at which the metal wire winds and the shielded electric wires are fastened by the solder is smaller than an outside diameter of the cable sheath.
According to the configuration of (7), the metal wire tightens and bundles the plural shielded electric wires. As a result, the outside diameter of the position at which the metal wire winds and the shielded electric wires are fastened by the solder can be made smaller than the outside diameter of the multi-core cable, and handleability of the multi-core cable is improved.
Since the outer conductors and the metal wire winding therearound are fastened by the low-melting-point solder having the melting temperature of 130 to 150° C., deterioration of the insulating layer due to heat transferred in the case of soldering can be prevented.
(8) The invention may provide the multi-core cable,
wherein the multi-core cable further includes plural insulated electric wires for signal transmission,
wherein each insulated electric wire has
wherein the plural insulated electric wires are bundled together with all the outer conductors of the plural shielded electric wires by the metal wire.
According to the configuration of (8), even for the multi-core cable including the plural insulated electric wires, the insulated electric wires are bundled together with the shielded electric wires by the metal wire. As a result, handleability of the multi-core cable is improved.
Examples of embodiments of a multi-core cable according to the invention will hereinafter be described with reference to the drawings.
As shown in
As shown in
Although the number of shielded electric wires 10 is eight in the present example, the number of shielded electric wires 10 is not limited to eight as long as the number is two or more. In the case of the four shielded electric wires 10, the shielded electric wires 10 are bundled so as to form the outer periphery of the bundled shielded electric wires 10 in a quadrilateral when viewed in the cross section perpendicular to the length direction of the shielded electric wires 10.
As shown in
By way of example, the shielded electric wire 10 includes, for example, the central conductor 11 made of a twisted wire formed by twisting plural tin-plated annealed copper wires, the inner insulator 12 made of a fluorine resin such as PFA (tetra fluoroethylene perfluoroalkyl vinyl ether copolymer), the outer conductor 13 made of a copper evaporated polyester tape or copper foil or winding of plural tin-plated annealed copper wires, and the sheath 14 made of polyester, PTFE, etc.
An insulated electric wire can be used as the ground electric wire 20. The ground electric wire 20 of the insulated electric wire has a conductor 21 and a sheath 22 from the center toward the outside. The thickness of the ground electric wire 20 is, for example, AWG 46 (an outside diameter of the conductor portion is 0.05 mm). A shielded electric wire can also be used as the ground electric wire. The ground shielded electric wire may be an electric wire having a configuration different from that of the shielded electric wire.
As shown in
A metal wire 30 winds around the outer conductors 13 of the eight shielded electric wires 10 at the position at which the sheaths 14 are removed and the conductor 21 of the ground electric wire 20 at the position at which the sheath 22 is removed. Accordingly, the eight shielded electric wires 10 and the ground electric wire 20 are bundled.
As the metal wire 30, for example, a tin-plated annealed copper wire gavubg an outside diameter of about 0.08 mm can be used.
The portion in which the outer conductors 13 and the conductor 21 are bundled by the metal wire 30 is fastened by solder S to integrate the outer conductors 13 of the eight shielded electric wires 10 with the conductor 21 of the ground electric wire 20. That is, electrical connection between the outer conductors 13 of the eight shielded electric wires 10 and the conductor 21 of the ground electric wire 20 is provided through the metal wire 30. The shielded electric wires 10 can be grounded to a substrate, a connector, etc. through the metal wire 30.
When a shielded electric wire is used as the ground electric wire, a sheath of the shielded electric wire of the ground electric wire is removed and an outer conductor of the ground electric wire is exposed and is brought into contact with the outer conductors 13 of the shielded electric wires 10, whereby the shielding electric wires 10 and the outer conductors 13 are integrated.
Next, a step of manufacturing the multi-core cable 1 configured as described above will be described with reference to
First, the eight shielded electric wires 10 and the ground electric wire 20 are juxtaposed in line and are fixed by a tape (not shown) etc. Next, in one end side of a group of the shielded electric wires 10 juxtaposed, the sheaths 14 are cut by a CO2 laser etc. Then, the cut sheaths 14 are moved to one end side by, for example, about 1 to 2 mm, and the outer conductors 13 are exposed. Similarly, the sheath 22 of the ground electric wire 20 is cut by a CO2 laser etc., and the sheath 22 of one end side is removed to expose the conductor 21.
The outer conductors 13 and the conductor 21 are exposed at the same position in the length direction of the eight shielded electric wires 10 and the ground electric wire 20.
Subsequently, the metal wire 30 winds around the position at which the outer conductors 13 of the eight shielded electric wires 10 and the conductor 21 of the ground electric wire 20 are exposed. This results in a state shown in
As shown in
The portion in which the outer conductors 13 and the conductor 21 are bound by the metal wire 30 is immersed in a solder bath of, for example, 260° C. to thereby apply solder S as shown in
The multi-core cable 1 shown in
The multi-core cable 1 according to the embodiment described above has the plural shielded electric wires 10 for signal transmission. The plural shielded electric wires 10 are bundled so as to make contact with the adjacent shielded electric wires 10. The sheaths 14 of the plural shielded electric wires 10 are respectively removed at the same position in the length direction. The outer conductors 13 of the plural shielded electric wires 10 at the position at which the sheaths 14 are removed are bundled by the metal wire 30 and the bundled portion is soldered and fastened.
This enables a decrease in diameter of the position at which the outer conductors 13 of the shielded electric wires 10 are bundled.
The multi-core cable 1 according to the embodiment includes the ground electric wire 20 made of an insulated electric wire or a shielded electric wire. The grounding position of the ground electric wire can be designed freely.
Next, a multi-core cable 101 according to a second embodiment will be described.
As shown in
Each large-diameter shielded electric wire 110 has a central conductor 111, an inner insulator (insulating layer) 112, an outer conductor 113 and a sheath 114 from the center toward the outside in a cross section along the radial direction orthogonal to the central axis.
As the large-diameter shielded electric wire 110, for example, a shielded electric wire of AWG 38 in conformity with standards of AWG (American Wire Gauge), in which a cross-sectional area of the central conductor 111 is, for example, 0.01 mm2 or less, is desirably used.
As the central conductor 111 of the large-diameter shielded electric wire 110, a twisted wire having an outside diameter of, for example, 0.12 mm formed by twisting seven tin-plated annealed copper alloy wires having a diameter of, for example, 0.04 mm is used.
As a material of the inner insulator 112 of the large-diameter shielded electric wire 110, a fluorine resin such as perfluoroalkoxy resin (PFA) excellent in heat resistance, chemical resistance, non-viscosity, self-lubricating properties, etc. is preferably used. The inner insulator 112 is formed by extruding this fluorine resin. The inner insulator 112 can be formed in, for example, a thickness of 0.08 mm and an outside diameter of 0.27 mm.
The outer conductor 113 of the large-diameter shielded electric wire 110 is formed by spirally winding plural tin-plated annealed copper alloy wires having a diameter of, for example, 0.03 mm around the inner insulator 112.
As the sheath 114 of the large-diameter shielded electric wire 110, a general resin tape of polyester, PTFE, etc. is used, and an outside diameter of the sheath 114 is, for example, 0.37 mm.
Each small-diameter shielded electric wire 120 has a central conductor 121, an inner insulator (insulating layer) 122, an outer conductor 123 and a sheath 124 from the center toward the outside in a cross section along the radial direction orthogonal to the central axis.
As the small-diameter shielded electric wire 120, for example, a shielded electric wire of AWG 44 in conformity with standards of AWG (American Wire Gauge), in which a cross-sectional area of the central conductor 121 is, for example, 0.01 mm2 or less, is desirably used.
As the central conductor 121 of the small-diameter shielded electric wire 120, a twisted wire having an outside diameter of, for example, 0.063 mm formed by twisting seven silver-plated copper alloy wires having a diameter of, for example, 0.021 mm is used.
The inner insulator 122 of the small-diameter shielded electric wire 120 is formed by extruding a fluorine resin such as perfluoroalkoxy resin (PFA). A thickness of this inner insulator 122 is, for example, 0.05 mm, and an outside diameter of the inner insulator 122 is, for example, 0.16 mm.
The outer conductor 123 of the small-diameter shielded electric wire 120 is formed by spirally winding plural tin-plated annealed copper alloy wires having a diameter of, for example, 0.03 mm around the inner insulator 122.
As the sheath 124 of the small-diameter shielded electric wire 120, a general resin tape of polyester, PTFE, etc. is used, and an outside diameter of the sheath 124 is, for example, 0.25 mm.
Each large-diameter insulated electric wire 130 has a central conductor 131 covered with a covering 132 made of an insulating material. In the embodiment, as the large-diameter insulated electric wire 130, for example, an electric wire of AWG 32, in which a cross-sectional area of the central conductor 131 is 0.039 mm2 or less, is used.
As the central conductor 131 of the large-diameter insulated electric wire 130, a twisted wire having an outside diameter of 0.26 mm formed by twisting twenty tin-plated annealed copper wires having a diameter of, for example, 0.05 mm is used.
The covering 132 of the large-diameter insulated electric wire 130 is formed by extruding a fluorine resin such as PFA. A thickness of this covering 132 is, for example, 0.06 mm, and an outside diameter of the covering 132 is, for example, 0.38 mm.
Each small-diameter insulated electric wires 140 has a central conductor 141 covered with a covering 142 made of an insulating material. In the embodiment, as the small-diameter insulated electric wire 140, for example, an electric wire of AWG 36 is used.
As the central conductor 141 of the small-diameter insulated electric wire 140, a twisted wire having an outside diameter of 0.15 mm formed by twisting seven tin-plated annealed copper wires having a diameter of, for example, 0.05 mm is used.
The covering 142 of the small-diameter insulated electric wire 140 is formed by extruding a fluorine resin such as PFA. A thickness of the covering 142 is, for example, 0.07 mm, and an outside diameter of the covering 142 is, for example, 0.28 mm.
As shown in
The wrapping 102 is wrapped around the plural large-diameter shielded electric wires 110 and the plural large-diameter insulated electric wires 130 arranged in this manner and therefore, the electric wires are bundled without disturbing arrangement of each of the electric wires. The wrapping 102 is formed of, for example, a resin tape made of polyester.
The plural large-diameter shielded electric wires 110 and the plural large-diameter insulated electric wires 130 are covered with the overall shielding layer 103 through the wrapping 102. The overall shielding layer 103 is formed by singly braiding plural tin-plated annealed copper alloy wires having a diameter of, for example, 0.03 mm on the wrapping 102.
The outer periphery of this overall shielding layer 103 is covered with the cable sheath 104. The cable sheath 104 is formed by extruding a fluorine resin made of, for example, black PFA. An outside diameter of this cable sheath 104 is, for example, 1.7 mm.
As the cable sheath 104, a resin tape of polyester etc. may be wrapped around the overall shielding layer 103 instead of the fluorine resin.
As shown in
The plural large-diameter shielded electric wires 110 and the plural small-diameter shielded electric wires 120 with the outer conductors 113 and the outer conductors 123 respectively exposed to a part of the axial direction are bundled cylindrically. Specifically, a metal wire 150 having a diameter of, for example, 0.03 to 0.1 mm winds around a position at which the outer conductors 113 and the outer conductors 123 are exposed. The plural large-diameter shielded electric wires 110 and the plural small-diameter shielded electric wires 120 are wholly tightened and bundled by the metal wire 150 in the outer conductors 113 and the outer conductors 123 exposed. It may be configured to wind the metal wire 150 and then wrap a metal tape etc. around the metal wire 150. In an example shown in
The metal wire 150 winding around the outer conductors 113 and the outer conductors 123 is fastened to the outer conductors 113 and the outer conductors 123 by low-melting-point solder S having a melting temperature of 130 to 150° C. As this solder S, lead-free solder is preferably used from the standpoint of handling. The melting temperature of this solder S is obtained from the maximum endothermic point in a DSC curve of a differential scanning calorimetry.
Instead of this low-melting-point solder, a conductive adhesive made of, for example, a material in which metal particles are mixed with an epoxy resin can be used.
As shown in
According to such a configuration, an outside diameter of the portion in which the outer conductors 113 of the large-diameter shielded electric wires 110 and the outer conductors 123 of the small-diameter shielded electric wires 120 are exposed and are bundled by the metal wire 150 and are fastened by the solder S is, for example, 1.3 mm, and becomes smaller than an outside diameter (1.7 mm) of the multi-core cable 101.
In the multi-core cable 101, respective conductor resistances, insulation resistances, dielectric strengths, characteristic impedances and allowable currents of the large-diameter shielded electric wire 110, the small-diameter shielded electric wire 120, the large-diameter insulated electric wire 130 and the small-diameter insulated electric wire 140 were measured.
As a result, in the large-diameter shielded electric wire 110, for example, the conductor resistance was a maximum of 3300 Ω/Km, and the insulation resistance was 1524 MΩ/Km or more, and the dielectric strength was 500 ACV/min, and the characteristic impedance was 50 Ω±5.
In the small-diameter shielded electric wire 120, for example, the conductor resistance was a maximum of 10000 Ω/Km, and the insulation resistance was 1524 MΩ/Km or more, and the dielectric strength was 500 ACV/min, and the characteristic impedance was 50Ω±5.
In the large-diameter insulated electric wire 130, for example, the conductor resistance was a maximum of 600 Ω/Km, and the insulation resistance was 1524 MΩ/Km or more, and the dielectric strength was 500 ACV/min, and the allowable current was a maximum of 1.2 A.
In the small-diameter insulated electric wire 140, for example, the conductor resistance was a maximum of 1540 Ω/Km, and the insulation resistance was 1524 MΩ/Km or more, and the dielectric strength was 500 ACV/min, and the allowable current was a maximum of 0.7 A.
This could check that the multi-core cable 101 according to the embodiment has sufficiently practicable electrical characteristics.
wherein the position at which the metal wire winds is fastened to each of the outer conductors by solder having a melting temperature of 130 to 150° C., and wherein an outside diameter of the position at which the metal wire winds and the shielded electric wires are fastened by the solder is smaller than an outside diameter of the cable sheath.
The multi-core cable 101 according to the embodiment can make an outside diameter of the position at which the metal wire 150 is fastened by the solder S smaller than an outside diameter of the multi-core cable 101. The outside diameter of the multi-core cable becomes locally large through the whole length thereof. As a result, when the multi-core cable 101 is used as a wiring member of a medical device such as an endoscope or a catheter inserted into the body of a patient, an invasiveness to the patient can be reduced in the case of inserting the medical device into the body of the patient.
Since the metal wire 150 winding around the outer conductors 113 and the outer conductors 123 is fastened to the outer conductors 113 and the outer conductors 123 by low-melting-point solder having a melting temperature of 130 to 150° C., deterioration of the insulating layers 112, 122 can be prevented.
Also when both of the shielded electric wires for signal transition and the insulated electric wires for signal transmission are bundled by the metal wire 150, handling is simple and it is easy to manufacture the multi-core cable 101.
Next, a multi-core cable 101a according to a third embodiment of the invention will be described. Since the multi-core cable 101a of the third embodiment shown in
As shown in
The outer conductors 113, 123 exposed in this manner are wholly bundled by a metal wire 151 together with coverings 132 of large-diameter insulated electric wires 130 and a covering 142 of a small-diameter insulated electric wire 140.
As the metal wire 151 of the embodiment, for example, a metal wire having a diameter of 0.03 to 0.1 mm can be adopted. This metal wire 151 is provided with an insulating part 156 made of an insulating material covering a part of the metal wire 151 in the length direction.
Both ends of this metal wire 151 are exposed from the insulating part 156. The metal wire 151 of one end exposed from the insulating part 156 winds so as to wholly bundle the outer conductors 113, 123 and the coverings 132, 142. The metal wire 151 exposed to the other end can be used in connection to a ground terminal of a connector or a substrate (not shown).
The insulating part 156 arranged in the center in the length direction of the metal wire 151 is arranged in parallel with the sheaths 114 of the plural large-diameter shielded electric wires 110 or the coverings 132 of the plural large-diameter insulated electric wires 130.
The metal wire 151 winding around the outer conductors 113, 123 and the coverings 132, 142 is fastened by low-melting-point solder having a melting temperature of 130 to 150° C.
The metal wire 151 winding around the outer conductors 113, 123 and the coverings 132, 142 in one end side preferably has a length about 1.5 to 5 times the circumference of the portion in which the outer conductors 113, 123 and the coverings 132, 142 are bundled. The insulating part 156 preferably has, for example, a length of about 1 to 5 mm.
According to such a configuration, an outside diameter of the portion bundled by the metal wire 151 and fastened by solder S is, for example, 1.5 mm, and can be made smaller than an outside diameter (1.7 mm) of the multi-core cable 101a.
In the multi-core cable 101a according to the embodiment, the metal wire 151 has the insulating part 156 of the insulating material covering a part of the metal wire 151. Each of the outer conductors 113, 123 is wholly bundled by the metal wire 151 exposed from the insulating part 156, and the insulating part 156 is arranged in parallel with each of the sheaths 114, 124.
This insulating part 156 can mechanically protect the metal wire 151, and can also prevent the metal wire 151 from being short-circuited by making contact with the shielded electric wires 110, 120 for signal transmission or the insulated electric wires 130, 140 for signal transmission arranged in parallel.
The examples of the embodiments of the invention have been described above, but the invention is not limited to the embodiments described above, and can adopt other configurations as necessary.
The multi-core cable 101a shown in
The number of shielded electric wires and ground electric wires is not limited to the embodiments described above. That is, the multi-core cable can include a necessary number of shielded electric wires and ground electric wires according to usage environment etc. It is unnecessary for the multi-core cable to include the ground electric wire.
In order to improve electrical characteristics, processing of metal plating or wrapping by a metal tape may be performed on surfaces of the sheaths 114, 124 and the coverings 132, 142.
In the second and third embodiments described above, the large-diameter shielded electric wires 110 are not limited to the example shown in
For example, as shown in
Multi-core cables using the large-diameter shielded electric wires 110a, 110b shown in
Plural shielded electric wires for signal transmission are covered with a cable sheath. Each shielded electric wire has plural central conductors having cross-sectional area of 0.01 mm2 or less, respectively, insulating layers covering the plural central conductors, respectively, an outer conductor wholly covering the insulating layers, and a sheath covering the outer conductor. In the end of the multi-core cable, the cable sheath is removed along a given length to expose the plural shielded electric wires. Each of the sheaths of the plural shielded electric wires is removed at the same position in the length direction to expose each of the outer conductors. A metal wire wholly winds around each of the outer conductors so as to tighten and bundle each of the exposed outer conductors. The winding portion of the metal wire is fastened to the outer conductors by solder S having a melting temperature of 130 to 150° C. An outside diameter of the winding portion of the metal wire fastened by the solder is smaller than an outside diameter of the cable sheath.
In the multi-core cables using the large-diameter shielded electric wires 110a, 110b shown in
The invention has been described in detail with reference to the specific embodiments, but it is apparent to those skilled in the art that various changes or modifications can be made without departing from the spirit and scope of the invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2013-009453 | Jan 2013 | JP | national |
| 2013-006702 | Nov 2013 | JP | national |
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| 20080314613 | Huang | Dec 2008 | A1 |
| Number | Date | Country |
|---|---|---|
| 2011-146163 | Jul 2011 | JP |
| 2011-146163 | Jul 2011 | JP |
| 2011-165557 | Aug 2011 | JP |
| 2011-165557 | Aug 2011 | JP |
| Entry |
|---|
| Zequn Mei et al. Low-Temperature Solders, Aug. 1996 Hewlett-Packard Journal , Article 10. |
| Low-Temperature Solders by Zequn Mei, Helen A. Holder, and Hubert A. Vander Plas Aug. 1996 Hewlett-Packard Journal. |
| Number | Date | Country | |
|---|---|---|---|
| 20140202729 A1 | Jul 2014 | US |
