Patent Application
20100031763
1. Field of the Invention
The present invention relates to a ball screw applied for linear transmission, and more particularly to a multi-cycle ball screw.
2. Description of the Prior Art
As for the design of controlling the movement of the tables or the processing elements in the precision machines, in order to control the feed amount precisely and reduce the friction coefficient, a ball screw is commonly used for transmission. The ball screw is provided with a screw and a nut. In order to reduce the friction, the ball screw is further provided with a plurality of balls between the screw and the nut. The balls can circulate in the nut through a circulating system, though various in structures, the circulation systems are generally categorized into two types: one is outer circulation and the other is inner circulation.
The existing outer circulation type circulation systems are mostly complicated in structure, and because the path through which the balls are guided out is large, the outer diameter of the nut must be consequentially enlarged and thickened, thus causing the volume of the nut too large and increasing the fabrication cost.
The inner circulation systems can only enable the rolling elements to move between the adjacent helical grooves, so they are not applicable to the screw with multi-helical grooves. If these inner circulation type systems are compulsively applied to a ball screw with multi-helical grooves, the balls will fall off into an unexpected segment of helical groove, thus causing the circulating system to be jammed. In addition, although the inner circulation type structure has been improved to be applied to a screw with multi-helical grooves, the number of the circulating caps required for the circulating system must be increased, so as to guide the balls back to their original helical groove in a gradual manner. Moreover, the circulating caps must be symmetrically arranged at two opposite sides of the screw or four sides of the circumference of the screw, thus increasing the fabrication difficulty.
The present invention has arisen to mitigate and/or obviate the afore-described disadvantages.
The technical problems to be solved are as described below:
The existing inner circulation systems are not applicable to the screw with multi-helical grooves and only applicable to the screw with a single helical groove, if they are compulsively applied to a ball screw with multi-helical grooves, the balls will fall off into an unexpected segment of helical groove, thus causing the circulating system to be jammed; in addition, although some designs can be used in the screw with multi-helical grooves, the number of the circulating caps used in the circulation systems is greater, and the circulating caps must be symmetrically arranged at two opposite sides of the screw, thus increasing the fabrication difficulty.
The present invention has the following technical characteristics:
The present invention relates to a multi-cycle ball screw, which comprises: a screw being provided in an outer surface thereof with at least two screw helical grooves; a nut including nut helical grooves opposite to the screw helical grooves of the screw and being screwed on the screw; a plurality of balls being arranged between the screw helical grooves and the nut helical grooves; and a plurality of circulating caps each including a circulating groove which has an opening at both ends thereof and a guiding portion between the two openings, the two openings of one of the circulating caps being respectively linked up with two points of one screw helical groove to define a ball circulating path, while the guiding portion of the circulating cap crosses over the other screw helical groove, thus forming a multi-cycle ball screw. Moreover, each guiding portion is arranged adjacent to the outer surface of the screw, and the depth of the circulating groove of each circulating cap is approximately equal to the diameter of balls, so that the outer diameter of the nut can be designed to be relatively smaller, thus reducing the limitations of the outer diameter of the nut.
The multi-cycle ball screw in accordance with the present invention can offer the following functions:
The primary objective of the present invention is to provide a multi-cycle ball screw, which comprises a screw and a nut including at least two screw helical grooves and nut helical grooves, the respective screw and nut helical grooves are used together with a circulating cap, two openings of the respective circulating caps are connected between two points of the same screw and nut helical groove while the respective circulating caps crosses over different screw helical grooves, so that the balls can circulate therein. Such a manner is applicable to a screw with multi-helical grooves for widening the product application range.
The secondary objective of the present invention is to provide a multi-cycle ball screw, when the balls of the multi-cycle ball screw pass through the circulating caps, the guiding portion of the circulating groove and the surface abutting against the screw of the respective circulating caps define a narrow gap whose width is smaller than the diameter of the balls. The guiding portion of the circulating groove of the respective circulating caps is arranged adjacent to the outer surface of the screw. By such arrangements, the circulating cap and the nut can be designed to be relatively smaller, and the balls can be prevented from rolling out of other positions than the two openings, so that the balls can be kept rolling between the predetermined screw and nut helical grooves without falling off or rolling into other screw and nut helical grooves.
Another objective of the present invention is to provide a multi-cycle ball screw, every ball circulating path of which is arranged close to one another to increase the density of the ball circulating paths. Therefore, a nut can be additionally provided with multiple circulating paths to increase the strength of the ball screw, or under the condition that the number of the ball circulating paths is the same, the length of the nut can be shortened to reduce the fabricating difficulty and cost. The nut is provided with at least two nut helical grooves, the screw helical grooves which are linked up with the circulating grooves of any two adjacent circulating caps are different, and the ball circulating paths connected by the two adjacent circulating caps ate substantially parallel to but not staggered with each other.
The present invention will be clearer from the following description when viewed together with the accompanying drawings, which show, for purpose of illustrations only, the preferred embodiment in accordance with the present invention.
Referring to
The screw 10 is provided in an outer surface 11 thereof with two screw helical grooves 12, 13 which are approximatively semicircular-liked in cross section. The total number of the screw helical grooves 12, 13 is two or more.
The nut 20 includes nut helical grooves 21, 22 opposite to the screw helical grooves 12, 13. At least one of the nut helical grooves 21 or the nut helical grooves 22 is required. The nut 20 is screwed on the screw 10.
The radius of each ball 30 is approximately equal to the radius of the cross section of the respective screw helical grooves 12, 13 and nut helical grooves 21, 22. Moreover, the balls 30 are respectively arranged between the screw helical grooves 12, 13 and the nut helical grooves 21, 22.
The respective circulating caps 40 include a surface 41 abutting against the outer surface 11 of the screw 10 and a circulating groove 42 along the surface 41. The depth of the circulating groove 42 of the respective circulating caps 40 is approximately equal to the diameter of the respective balls 30. Each circulating groove 42 includes two openings 42 at both ends thereof and a guiding portion 44 between the two openings 42. The surface 41 of the respective circulating caps 40 is formed with a narrow gap 45 communicating with the guiding portion 44 of the circulating groove of the circulating cap 40. The width of the narrow gap 45 is smaller than the diameter of the ball 30 in such a manner that the balls 30 cannot escape from the narrow gap 45. The two openings 43 of the circulating groove 42 of one circulating cap 40 are respectively linked up with two points of the screw helical groove 12 and nut helical groove 21 to define a ball circulating path while the guiding portion 44 of this circulating cap 40 crosses over the screw helical groove 13. The two openings 43 of the circulating groove 42 of the other circulating cap 40 are respectively linked up with two points of the screw helical groove 13 and the nut helical groove 22 in such a manner that the guiding portion 40 of this circulating cap 40 crosses over the screw helical groove 12.
The guiding portion 44 of the circulating groove 42 of each circulating cap 40 is arranged adjacent to the outer surface 11 of the screw 10, and the depth of the circulating groove 42 of the circulating cap 40 is bigger than the diameter of the ball 30 and smaller than 1.25 times of the diameter of the ball 30, so that the outer diameter of the nut can be designed to be relatively smaller.
Furthermore, in the multi-cycle ball screw of the present invention, the respective nut helical grooves 21, 22 employ one circulating cap 40 for circulation of the balls 30. The screw helical grooves linked up with the circulating grooves of any two adjacent circulating caps 40 are different, and they are respectively the screw helical groove 12 and the screw helical groove 13. A passage defined by the screw helical groove 12 and the nut helical groove 21 is connected to the circulating groove 42 of one circulating cap 40, and the circulating groove 42 is then re-connected to the passage defined by the screw helical groove 12 and the nut helical groove 21. A passage defined by the screw helical groove 13 and the nut helical groove 22 is connected to the circulating groove 42 of the other circulating cap 40, and the circulating groove 42 is then re-connected to the passage defined by the screw helical groove 13 and the nut helical groove 22. Moreover, the ball circulating paths connected by two adjacent circulating caps are parallel to but not staggered with each other in such a manner that every ball circulating path of the nut is arranged close to one another to increase the density of the ball circulating path. Therefore, a nut can be additionally provided with some ball circulating paths to increase the strength of the ball screw, or under the condition that the number of the circulating paths is the same, the length of the nut can be shortened to reduce the nut fabrication difficulty and cost.
As shown in
Additionally, as shown in
The screw 10 is provided in an outer surface 11 thereof with two screw helical grooves 12, 13 which are approximately semicircular-liked in cross section.
The nut 200 includes a single nut helical groove 210 for cooperating with one of the screw helical grooves 12, 13, and the nut 200 is screwed on the screw 10.
The radius of the respective balls 30 is approximately equal to the radius of the cross section of the screw helical groove 12 or the nut helical groove 210. The respective balls 30 are arranged between the screw helical groove 12 and the nut helical groove 210.
The respective circulating caps 40 utilize one surface 41 thereof to abut against the outer surface 11 of the screw 10. Each circulating cap 40 includes a circulating groove 42 having an opening 43 at both ends thereof and a guiding portion 44 between the two openings 43. The surface 41 of the respective circulating caps 40 is formed with a narrow gap 45 communicating with the guiding portion 44 of the circulating groove 42 of the circulating cap 40. The width of narrow gap 45 is smaller than the diameter of the respective balls 30. Two openings 43 of the circulating groove 42 of each circulating cap 40 are respectively connected to the screw helical groove 12 and the nut helical groove 210 while the guiding portion 44 crosses over the screw helical groove 13.
As known form the above embodiments of the present invention, the multi-cycle ball screw in accordance with the present invention has the following advantages:
1. Although the screw 10 and the nut 20 include at least two screw helical grooves 12, 13 and nut helical grooves 21, 22, a corresponding number of circulating caps 40 are arranged on different screw helical grooves 12, 13 and nut helical grooves 21, 22, while the two openings 43 of the respective circulating caps 40 are connected to the same screw helical grooves 12, 13 and nut helical grooves 21, 22 in such a manner that the respective circulating caps 40 cross over the different screw helical grooves 12, 13 and are connected between different portions of the same screw helical groove 12 or 13 and the nut helical groove 21 or 22, so that the balls 30 can circulate between the same screw helical groove 12 or 13 and the nut helical groove 21 or 22. Such a circulating system can be applied to a screw 10 with multi-helical grooves, thus increasing the application range;
2. The surface 41 of the respective circulating caps 40 is formed with a narrow gap 45 communicating with the guiding portion 44 of the circulating groove of the circulating cap 40, the width of the narrow gap 45 is smaller than the diameter of the balls 30, and the respective guiding portions 44 are arranged adjacent to the outer surface 11 of the screw 10. Such a structure design can reduce the limitations of the circulating cap and nut 20 to make the circulating cap 40 and nut 20 relatively smaller and prevent the balls 30 from rolling out of other positions than the two openings 43, so that the balls 30 can be retained in the predetermined screw helical grooves 12, 13 and the nut helical grooves 21, 22 without falling off or rolling into other screw helical grooves 12, 13 and nut helical grooves 21, 22.
3. Every ball circulating path of the nut of the present invention is arranged close to one another to increase the density of the ball circulating path, so that one nut can be additionally provided with multiple ball circulating paths to increase the strength of the ball screw, or under the condition that the number of the ball circulating paths is the same, the length of the nut of the present invention can be shortened to reduce the nut fabrication difficulty and cost.
While we have shown and described various embodiments in accordance with the present invention, it is clear to those skilled in the art that further embodiments may be made without departing from the scope of the present invention.
