The present application claims priority under 35 USC 119, based on Japanese patent application No. 2002-374831, filed Dec. 25, 2002.
1. Field of the Invention
The present invention relates to multi-cylinder internal combustion engines. More particularly, the present invention relates to an improved multi-cylinder combustion engine including an oil filter, an oil cooler, and a balancer, that provides improved serviceability, oil cooling, and evenly-distributed oil pressure.
2. Description of the Background Art
A number of different designs are known for multi-cylinder internal combustion engines. Many of the known engine designs include an oil filter, an oil cooler, and a balancer.
In a conventional multi-cylinder internal combustion engine, the oil filter is attached to a front surface of the internal combustion engine, with the axis of a cylindrical case thereof directed in the front-rear direction, together with an oil cooler (see, for example, Japanese Laid-open Patent No. 2001-227317 (FIGS. 2 and 5) & Japanese Laid-open Patent No. Hei 8-232626 (FIG. 6)). During replacement of the oil filter element in this arrangement, the case of the oil filter is attached and detached in the axial direction of the cylindrical case, namely, in the front-rear direction. In the known multi-cylinder internal combustion engine, however, since a number of exhaust pipes according to the number of cylinders are aligned at a front surface of the internal combustion engine, the oil filter case can be difficult to remove and replace, because of interference by the exhaust pipes.
There have been known engine designs in which an oil cooler is disposed at a substantially central portion in the left-right direction of a front surface of an internal combustion engine (see, for example, Japanese Patent Laid-open No. 2001-227317 (FIGS. 2 and 5) and Japanese Patent Laid-open No. Hei 8-232626 (FIG. 6)). In addition, there has also been a known engine design in which a balancer is disposed at a substantially central portion in the left-right direction of a front surface of an internal combustion engine (Japanese Patent Laid-open No. Hei 6-193681 (FIG. 2).
However, there has not been a known engine design in which both the oil cooler and the balancer are disposed, in close proximity to one another, at a substantially central portion of the front surface of the internal combustion engine.
Ordinarily, where either the oil cooler or the balancer is disposed at a central portion of the front surface of the internal combustion engine, the other is disposed at a rear or a lower portion of the internal combustion engine.
Although the known engine designs have utility for their intended purposes, a need still exists in the art for an improved design for a multi-cylinder combustion engine with an oil filter, an oil cooler, and a balancer. In particular, there is a need for an improved design for a multi-cylinder combustion engine with an oil filter, oil cooler, and a balancer that improves engine serviceability, and enhances oil cooling.
It is an object of the present invention to improve on the above-mentioned problems in the prior art, to improve the attaching position of an oil filter, and thereby to facilitate the removal and replacement of a filter case for replacement of an oil filter element.
It is another object of the present invention to improve the attaching position of an oil filter in relation to the position of the oil cooler, to enable oil cooling by an air-cooling effect of a running airflow, to improve the position of oil supply to a main gallery, and to thereby supply substantially uniform oil pressure to each bearing portion, and to effect substantially uniform cooling of each bearing portion.
It is a further object of the present invention to position an oil cooler and a balancer on an internal combustion engine so as to appropriately maintain a weight balance in the left-right direction of the engine.
The present invention provides an improved multi-cylinder internal combustion engine. In a first aspect of the invention, a multi-cylinder internal combustion engine, oil is drawn from an oil reservoir by an oil pump, and is supplied to individual portions of the engine after passing through an oil filter and oil cooler. In the first aspect hereof, the oil filter is attached to a side surface of the multi-cylinder internal combustion engine, while the oil cooler and a balancer are attached to a front central portion of the engine. The oil discharged from the oil cooler is introduced to a substantially central portion of a main gallery.
The engine according to the first aspect of the present invention is constituted as above, and an oil filter case containing a filter element therein is attached to a side surface of the engine's crankcase, so removal and replacement of the oil filter is easy to carry out.
In addition, even where the oil cooler, attached to a front surface of the internal combustion engine, is of the water cooling type, an air-cooling effect by a running airflow is obtained, resulting in a relatively high oil cooling efficiency.
Further, in the engine according to the first aspect hereof, since the oil is supplied to a substantially central portion of the main gallery, the oil is supplied to each bearing portion with a substantially uniform and stable pressure. In addition, since the oil cooled by the oil cooler is supplied to bearing portions, the bearing portions are also cooled uniformly.
Furthermore, the oil cooler is disposed at a front central portion of the internal combustion engine together with the balancer, it is possible to appropriately maintain a good weight balance in the left-right direction of the internal combustion engine.
In a multi-cylinder internal combustion engine according to a second aspect hereof, either one of a pair of crank webs belonging to a cylinder on the central side is provided with a drive gear, and the drive gear is meshed with a driven gear of the balancer, so as to thereby drive the balancer.
In the present invention constituted as above, a balancer driving mechanism can be made small to it will fit into a narrow space.
For a more complete understanding of the present invention, the reader is referred to the following detailed description section, which should be read in conjunction with the accompanying drawings. Throughout the following detailed description and in the drawings, like numbers refer to like parts.
The internal combustion engine 2 includes a combustion apparatus unit 5 attached to a transmission unit 6. The internal combustion engine 2 is suspended from the vehicle body frame 4, and is connected to a head pipe 3 of the motorcycle 1. The vehicle body frame 4 is made up of a plurality of interconnected members.
A front fork 7 is turnably supported on the head pipe 3, a steering handle bar 8 is mounted to the upper end of the front fork 7, and a front wheel 9 is shaft-supported on the lower end of the front fork 7. The front end of a rear fork 10 is pivotally supported on a rear portion of the vehicle body frame 4, so that the rear fork 10 can be vertically oscillated. A triangular link member 62 is pivotally supported on a central lower portion of the rear fork 10 through one corner portion thereof, a rod-like link member 63 is pivotally supported on another corner portion of the triangular link member 62, and the other end of the rod-like link member 63 is pivotally supported on a lower portion of the vehicle body frame 4. A rear shock absorber 11 is interposed between the vehicle body frame 4 and the third corner portion of the triangular link member 62.
A rear wheel 12 is shaft-supported on the rear ends of the rear fork 10. The rear wheel 12 is driven by a chain 14, which is wrapped around a drive sprocket mounted to an end of a counter shaft in the transmission unit of the internal combustion engine 2 and a driven sprocket 13 mounted to the axle of the rear wheel. The counter shaft in the transmission unit is parallel to crankshafts and the like, and is disposed in the left-right direction of the vehicle body.
An exhaust pipe 15, in communication with exhaust ports on the front side of the internal combustion engine 2, extends around a lower lateral side of the engine to a rear portion of the vehicle body, and is connected to an exhaust muffler 16. A fuel tank 17 is mounted on an upper portion of the vehicle body frame 4, and a seat 18 is provided on the rear side thereof.
The internal combustion engine 2 is of the water-cooled type, and liquid coolant, which has been raised in temperature through the process of cooling cylinders and the oil, is cooled at a radiator 19.
A combustion chamber 33 is provided in a portion of the engine 2 between an upper surface of the piston 30 and a lower portion of the cylinder head 22. Inner ends of an intake port 34 and an exhaust port 35 feed into the combustion chamber 33. Though not shown, an intake manifold, a carburetor, an air cleaner and the like are connected to the outer end of the intake port 34. The exhaust pipe 15 and the exhaust muffler 16 shown in
An oil pump 39 is provided at a lower portion of the lower crankcase 20. The oil pump 39 is driven by a chain 40, wrapped around a drive sprocket on the main transmission shaft 27. A suction pipe 41 is provided which has its upper end connected to a suction port of the oil pump 39 and which extends while spreading in a flared horn shape toward the inside of the oil pan 24 on the lower side thereof. A strainer 42 is attached to a large diameter portion at the lower end of the suction pipe 41. Numeral 43 denotes an inspection window for checking the oil level. The inside of the strainer 42 and the suction pipe 41 constitutes an initial oil feed passage A extending upwardly from the oil pan 24.
An oil filter 44 is provided at a right side surface of the lower crankcase 20, and an oil cooler 45 is provided, near the oil filter, at a front surface of the lower crankcase 20. A balancer 70 is disposed near the oil cooler 45.
As best seen in
An oil passage F is branched off from the oil passage B, and a relief valve 47 is connected to the lower end of the oil passage F. When excessive pressure is generated in the system by the oil pump 39, the oil pressure is relieved by the relief valve 47.
Oil passages G, orthogonal to the axial direction of the crankshaft 26, are bored at four locations of the portions supported by the individual bearing portions 50, of the crankshaft 26. A slant oil passage H communicated with the oil passage G is bored in each of the crank pins 31. Further, an oil passage J communicated with the oil passage H and crossing each crank pin 31 is bored. An opening end formed upon boring each of the oil passages H is plugged with a press-fitted steel ball 52. A generator 53 is mounted to an end of the crankshaft 26.
The oil, fed through the oil passage D and fed into the main gallery 46 through the oil inlet 51, flows to the individual bearing portions 50 through the upward oil passages E, to lubricate the sliding portions of the crankshaft 26. Further, the oil is fed through the oil passages G, the oil passages H, and the oil passages J to be pushed out into the space between the crank pins 31 and the large end portions 32a of the connecting rods 32, thereby lubricating the sliding portions there.
The oil fed under pressure by the oil pump and fed through the oil passage B into the oil filter 44 is cleaned there, before being fed through the oil passage C into the oil cooler 45. After being cooled by water in the oil cooler 45, the oil is fed through the oil passage D into the main gallery 46, and is supplied through the oil passages E to the individual bearing portions 50, to be served for lubrication. Water raised in temperature through the process of cooling the oil is cooled in the radiator 19 (
As shown in
The balance weight 73 is rotatably held on the outer circumference of the balancer support shaft 71 through needle bearings 72, including needles 72a and needle holders 72b. A balancer driven gear 74 is fitted on the outer circumference of a boss portion of the balance weight 73, adjacently to a weight portion, and a recess-projection fitting portion 75 ensures that the balance weight 73 and the balancer driven gear 74 are rotated together as one body. Both ends of the balance weight 73 are restricted in axial movement by side washers 76 and 77, together with the balancer driven shaft 74.
One of the crank webs of the crankshaft 26 is provided with a balancer drive gear 78, which is meshed with the balancer driven shaft 74 so as to drive the balancer 70 to rotate at a rotational speed of double the rotational speed of the crankshaft, for canceling secondary vibration.
In this embodiment, the oil cooler 45 is mounted on the front side of an intermediate cylinder, out of a total of four cylinders. In addition, the balancer 70 is positioned on the front side of another intermediate cylinder, of a total of four cylinders. Since the oil cooler and the balancer are thus disposed, next to one another, at a front central portion of the internal combustion engine, it is possible to appropriately maintain a weight balance in the left-right direction of the internal combustion engine. While the oil cooler and the balancer are shown aligned side by side in the left-right direction, as viewed from above as in
The multi-cylinder internal combustion engine according to the present invention is constituted as described, functions as described, and has the following effects:
(1) The case containing the element of the oil filter is mounted to a side surface of the engine block. Therefore, the removal and replacement of the filter case for replacement of the element can be easily performed, without interference from the four exhaust pipes arranged on the front surface of the internal combustion engine.
(2) While the oil cooler mounted on the front surface of the engine is of the water-cooled type, it receives a running airflow directly thereon during movement of the vehicle, so that an air-cooling effect by the running airflow is also obtained, with the result of a high oil cooling efficiency.
(3) The oil is supplied to a substantially central portion of the main gallery, which extends in the left-right direction, and the oil pressure supplied to individual bearing portions, dispersively arranged in the left-right direction, is made uniform and stable. Since the oil cooled by the oil cooler is supplied uniformly to the individual bearing portions, the bearing portions are cooled uniformly.
(4) It is possible to appropriately maintain a weight balance in the left-right direction of the internal combustion engine since the oil cooler and the balancer are both disposed at a front central portion of the internal combustion engine.
Although the present invention has been described herein with respect to a limited number of presently preferred embodiments, the foregoing description is intended to be illustrative, and not restrictive. Those skilled in the art will realize that many modifications of the preferred embodiment could be made which would be operable. All such modifications, are within the scope of the claims, are intended to be within the scope and spirit of the present invention.
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