The present application claims priority under 35 USC 119 to Japanese Patent Application No. 2009-019224 filed on Jan. 30, 2009 and Japanese Patent Application No. 2009-019222 filed on Jan. 30, 2009 the entire contents of which are hereby incorporated by reference.
1. Field of the Invention
The present invention relates to a multi-cylinder internal combustion engine provided with a communicating passage that permits the respective internal spaces of plural crank chambers corresponding to plural cylinders communicate.
2. Description of Background Art
A multi-cylinder internal combustion engine is known wherein a communicating passage for permitting adjacent crank chambers to communicate outside a crankcase is provided to a skirt under a cylinder block. See, for example, JP-A No. 2006-70795 (FIGS. 1, 3). In such technique, the skirt is required to be extended to secure space for arranging the communicating passage in the skirt, however, when the skirt is extended, the height of an engine is increased, and the engine may be large-sized.
In the related art in which a communicating passage is permitted to flow inside a cover overhanged outside a crankcase between adjacent cylinders is provided to a skirt on the downside of a cylinder block. See, for example, JP-A No. 2006-70795 (FIGS. 1, 3). In such art, as the communicating passage protrudes outside the case, a mounting layout may be restricted. More particularly in a motorcycle, restrictions interference with the arrangement of the exhaust pipes on the front of the cylinder should be prevented. A degree of freedom in relation to the arrangement is lower with respect to a motorcycle as compared to an automobile.
The present invention is made to reduce the height of a crankcase by arranging a communicating passage in a proper position for minimizing the size of an engine.
According to an embodiment of the present invention, a multi-cylinder internal combustion engine is provided, on the downside of a cylinder block, with a communicating passage that is configured by an upper crankcase integrated with the cylinder block or provided separately from the cylinder block and a lower crankcase connected to a lower part of the upper crankcase that communicates with the internal spaces of plural crank chambers corresponding to plural cylinders and having characteristics wherein a communicating hole that communicates with the communicating passage is provided to at least either of the upper crankcase or the lower crankcase, a cover forming the communicating passage is arranged with the cover covering the communicating hole and the cover is attached to both the upper crankcase and the lower crankcase across a joined plane of both crankcases.
According to an embodiment of the present invention, a groove for arranging a sealing member is formed on a surface joined to the crankcase of the cover and the other joined surface of the upper or lower crankcase is flatly formed.
According to an embodiment of the present invention, the communicating passage is formed in the shape of a large bowl with the communicating passage covering the communicating hole in a front view and the space of the communicating passage is configured by the inside face of the cover and the front of the crankcase.
According to an embodiment of the present invention, a concave portion is provided by hollowing the front of either of the upper or lower crankcase overlapped with the cover in a front view or the fronts of both.
According to an embodiment of the present invention, the cover is fixed to the upper and lower crankcases via a fastening member.
According to an embodiment of the present invention, as the communicating passage can be laid with an arrangement space shared by arranging the communicating passage across the upper and lower crankcases, compared with a case wherein the communicating passage is arranged on only either side, the height of each crankcase can be reduced and the engine can be miniaturized.
According to an embodiment of the present invention, the groove can be easily formed by forming the sealing groove on the side of the cover, compared with a case wherein the sealing groove is formed across the upper and lower crankcases on the side of the crankcase and further, the shape can be easily adjusted.
According to an embodiment of the present invention, the communicating passage can be configured utilizing a part of the crankcase by attaching the cover in the shape of a bowl covering the communicating hole to the front of the crankcase and the communicating passage can be configured with the simple member without using a communicating passage member in a complex shape as in the related art.
According to an embodiment of the present invention, as the space of the communicating passage can be extended by only hollowing the side of the crankcase without increasing the size and the depth of the cover, the large-sizing of the outline of the communicating passage can be avoided.
According to an embodiment of the present invention, the strength of the joining of the upper and lower crankcases can be enhanced by fixing the cover to the upper and lower crankcases.
As a communicating passage protrudes outside an internal combustion engine may interfere with the other equipment, the communicating passage should be arranged in a proper position where the circumference of the communicating passage is protected by the other equipment.
According to an embodiment of the present invention, a multi-cylinder internal combustion engine includes a communicating passage that makes internal spaces of plural crank chambers corresponding to plural cylinders with communicate being provided to a crankcase connected to the downside of a cylinder block. The internal combustion engine is provided with exhaust pipes extending rearwardly relative to a vehicle after it is curved downward in front of the cylinder from a cylinder head. According to an embodiment of the present invention, the communicating passage is arranged in an area enclosed by the front of the crankcase and the exhaust pipes.
According to an embodiment of the present invention, the cylinder is inclined on the front side over the communicating passage and the communicating passage is arranged in the area enclosed by the cylinder, the front of the crankcase and the exhaust pipes.
According to an embodiment of the present invention, an oil filter or an oil cooler is arranged on the front of the crankcase located under the communicating passage.
According to an embodiment of the present invention, a communicating hole that connects the crank chamber and the communicating passage is arranged on the front of the crankcase and is arranged between stud bolt insertion bosses for connecting the cylinder block and the cylinder head.
According to an embodiment of the present invention, the multi-cylinder internal combustion engine is a parallel four-cylinder internal combustion engine, the exhaust pipe coupled to an individual exhaust port extends rearwardly via the downside of the internal combustion engine and a pair of the communicating passages in a front view is provided in a lateral direction of the internal combustion engine at the back of the adjacent exhaust pipes.
According to an embodiment of the present invention, as the communicating passage is arranged in the area enclosed by the front of the crankcase and the exhaust pipes, the communicating passage can be effectively arranged utilizing vacant space, inhibiting interference with the exhaust pipes.
According to an embodiment of the present invention, as the cylinder is inclined on the front side over the communicating passage and the communicating passage is arranged in the area enclosed by the cylinder, the front of the crankcase and the exhaust pipes, the upside of the communicating passage, can be covered with the cylinder, inhibiting interference with the exhaust pipes and can be protected.
According to an embodiment of the present invention, the communicating passage can be arranged utilizing vacant space by arranging the communicating passage over the oil filter or the oil cooler, preventing interference with the oil filter or the oil cooler.
According to an embodiment of the present, invention, as the communicating hole that connects the crank chamber and the connecting passage is arranged on the front of the crankcase and is arranged between the stud bolt insertion bosses for connecting the cylinder block and the cylinder head, the deterioration by the communicating hole of the strength of the boss can be inhibited.
According to an embodiment of the present invention, as the communicating passages are covered with the plural exhaust pipes from the front side even if the plural communicating passages are provided, the fronts of the communicating passages are protected and can be made less striking from the outside owing to the exhaust pipes.
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
A piston 26 is connected to a crankpin 24 of the crankshaft 12 via a connecting rod 25 and is slid in the cylinder 20. A combustion changer 27 is formed between each piston 26 and the cylinder head 22. An intake port 28 and an exhaust port 29 respectively communicating with each combustion chamber 27 are provided in the cylinder head 22, the intake port 28 connects with the combustion chamber 27 via a pair of its inside openings, and the exhaust port 29 also connects with the combustion chamber 27 via a pair of its inside openings.
An ignition plug 30 is provided in the center of the individual combustion chamber 27. A pair of intake valves 31 and a pair of exhaust valves 32 are provided around the ignition plug 30. These valves are driven by a valve gear 34, and open and close the respective inside openings of the intake port and the respective inside openings of the exhaust port. The valve gear 34 is provided with an intake camshaft 37, an exhaust camshaft 38, an intake cam 39 and an exhaust cam 40, presses an intake valve lifter 41 and an exhaust valve lifter 42 respectively provided to each valve, and opens and closes the intake valve 31 and the exhaust valve 32 at a predetermined time according to a rotational position of the crankshaft 12.
An intake system is connected to an outside opening of the intake port 28. The intake system includes a throttle valve 43, a fuel injection system 44 and an air cleaner 45 (respectively shown in
An oil pan 48 is provided to a lower part of the lower crankcase 11B and an oil filter 49 is provided in front of the lower crankcase 11B. An oil pump 50 and a main gallery 51 are provided in the lower crankcase 11B. The oil pump 50 sucks oil reserved in the oil pan 48 and supplies it to lubricating locations via the oil filter 49, the main gallery 51 and others.
The intake camshaft 37 is supported between the cylinder head 22 and the cylinder head cover 23. An intake camshaft driven sprocket 54 is provided at a right end of the intake camshaft 37 and is driven by the crankshaft 12 via a camshaft driving chain 55. The two intake valves 31 are provided to one cylinder 20 and the intake valve lifter 41 is provided to an upper part of each intake valve 31. The intake cam 39 provided to the intake camshaft 37 abuts on the top of the intake valve lifter 41. Though the followings are not shown in
The four cylinders 20 of the internal combustion engine 1 are named the first cylinder C1, the second cylinder C2, the third cylinder C3 and the fourth cylinder C4 from the left side. The crankshaft 12 is in a shape shown in
In the crankcase 11 around the crankshaft 12, an upper bulkhead 56A and a lower bulkhead 56B extend from respective inside faces of the upper crankcase 11A and the lower crankcase 11B are provided between corresponding cylinders, a bearing 57 is formed on a joining surface of each bulkhead, and the crankshaft 12 is rotatably supported. The piston 26 is connected to the crankshaft 12 via the connecting rod 25. The crankcase 11 is partitioned at every cylinder by the upper bulkhead 56A and the lower bulkhead 56B and plural crank chambers 58 are formed. The crank chambers 58 are named the first crank chamber R1, the second crank chamber R2, the third crank chamber R3 and the fourth crank chamber R4 from the left side. As each crank chamber 58 is located on the downside of the piston 26, the volume of each crank chamber 58 increases or decreases according to the displacement of the piston 26.
Phase difference in a position of each piston between the first crank chamber R1 and the second crank chamber R2 is 180 degrees and when one crank chamber 58 is pressurized, the other crank chamber 58 is decompressed. The relation between the third crank chamber R3 and the fourth crank chamber R4 is also similar with the increase and the decrease of pressure function as resistance to the displacement of the piston 26 and power is lost.
As means for dissolving the resistance to the displacement of the piston caused by the increase and the decrease of pressure, a communicating passage 67 covered with a cover 66 is provided between the first crank chamber R1 and the second crank chamber R2 and between the third crank chamber R3 and the fourth crank chamber R4 as shown in
As owing to the communicating passage 67 and the communicating hole 68, increased pressure in one crank chamber out of the first crank chamber R1 and the second crank chamber R2 is released into the other decompressed crank chamber and increased pressure in one crank chamber out of the third crank chamber R3 and the fourth crank chamber R4 is released into the other decompressed crank chamber, resistance to the displacement of the piston 26 caused by the increase and the decrease of pressure in the crank chamber, that is, power loss is dissolved.
The first and second communicating passages 67A, 67B are both formed in the shape of a bowl to cover the communicating hole 68 in a front view, and space for the communicating passage 67 is configured by an inside face of the cover 66 and the front of the crankcase 11. As the communicating passage 67 is configured utilizing a part of the crankcase 11 by attaching the cover 66 in the shape of a bowl covering the communicating hole 68 to the front of the crankcase 11, the communicating passage can be configured by the simple member.
A concave portion 69 is made by hollowing the fronts of the upper and lower crankcases 11A, 11B respectively overlapped with the cover 66 in the front view (
The cover 66 is fixed to the upper and lower crankcases 11A, 11B via a bolt 70 (
As shown in
Deposit is apt to accumulate in the communicating passage 67. This means that the mixture cooled and liquidized of combusted gas that leaks from the cylinder 20 and misty lubricating oil and oil stirred up by a crank weight is entered into the communication passage. To discharge the deposit, an opening 73 of a drain for discharging oil accumulated inside the communicating passage 67 is provided as shown in
The drain 74 is formed to discharge the oil into the oil pan 48 (
The communicating passage 67 is configured by fixing the cover 66 in the shape of a bowl surrounding the communicating hole 68 provided to the crankcase 11 to the crankcase 11 and as shown in
As shown in
Oil that lubricates the cylinder head 22, the valve gear 34 and others is returned into the communicating passage 67 via a valve system oil return passage 77 provided to the upper crankcase 11A and a return oil inlet 78 provided to the communicating passage 67 as shown in
The return oil inlet 78 is set off the opening 73 inside in the direction of vehicle width (
As shown in
A center line C of the cylinder 20 shown in
As shown in
The internal combustion engine 1 is a parallel four-cylinder internal combustion engine, the exhaust pipes 46 coupled to the individual exhaust port 29 extend rearwardly on the downside of the internal combustion engine as shown in
For a summary of the effect of the embodiment, the following effects are produced in the embodiment as described above in detail.
(1) As the communicating passage can be laid with the arrangement space shared by arranging the communicating passage across the upper and lower crankcases, compared with a case that the communicating passage is arranged only on either side, the height of each crankcase can be reduced and the engine can be miniaturized.
(2) The groove can be easily formed by forming the sealing groove on the side of the cover, compared with a case wherein the sealing groove is formed across the upper and lower crankcases on the side of the crankcase and further, the shape can be easily adjusted.
(3) The communicating passage can be configured utilizing a part of the crankcase by attaching the cover in the shape of a bowl covering the communicating hole to the front of the crankcase and can be configured by the simple member without using a communicating passage member in a complex shape as in the related art.
(4) As the space of the communicating passage can extend by only hollowing the front of either of the upper or lower crankcase or the fronts of both and providing the concave portion without increasing the size and the depth of the cover, the large-sizing of the outline of the communicating passage can be inhibited.
(5) The strength of the joining of the upper and lower crankcases can be enhanced by fixing the cover to the upper and lower crankcases.
For a summary of the effects of the embodiment, the following effects are produced in another the embodiment as described above in detail.
As the communicating passage is arranged in an area held between the front of the crankcase and the exhaust pipes, the communicating passage can be effectively arranged utilizing the vacant space, inhibiting interference with the exhaust pipes.
As the communicating passage is arranged in the area enclosed by the cylinder, the front of the crankcase and the exhaust pipes, the upside of the communicating passage can be covered with the cylinder and can be protected, inhibiting interference with the exhaust pipes.
The communicating passage can be arranged utilizing the vacant space by arranging the communicating passage on the upside of the oil filter or the oil cooler, preventing interference with the oil filter and the oil cooler.
The deterioration by the communicating hole of the strength of the stud bolt insertion boss can be inhibited by arranging the communicating hole between the stud bolt insertion bosses avoiding the stud bolt insertion boss.
Even if plural communicating passages are provided, the plural communicating passages are protected by covering the communicating passages with the plural exhaust pipes from the front side and can be made less striking by the exhaust pipes.
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
Number | Date | Country | Kind |
---|---|---|---|
2009-019222 | Jan 2009 | JP | national |
2009-019224 | Jan 2009 | JP | national |