The present invention generally relates to projectiles, particularly shotshell pellets, for use in a shotgun.
Exemplary embodiments disclosed herein relate to shotshell pellets (also referred to as “shot”) for a shotgun ammunition system (“cartridges” or “shotshells”). Shotshells are typically filled with shotshell pellet of a uniform size, classified according to the nominal diameter of the pellet along with the material (e.g., lead, steel, non-toxic alloys, and the like) and the intended target. Standard sizes have developed for different intended targets, for example ranging from 000 buckshot (0.36 inch (in.) diameter) to 5 (0.12 in. dia.) or 6 (0.11 in. dia.) to 9 (0.08 in. dia.) and smaller shots. Typically, a plurality of such shotshell pellets are loaded in a shotshell comprising a casing defining an internal chamber that also includes propellant and a primer.
A pellet for use in a shotshell for a shotgun comprises a top pole, a bottom pole, an equator, a plurality of sections extending between the poles and equator, and a ring at the equator.
A feature and benefit of embodiments is a projectile for shotshell in a shotgun comprising a top pole, a bottom pole, and a body. The top pole and the bottom pole are equidistant from a vertical center of the projectile and defining a vertical axis extending through the top pole and the bottom pole. The body defines an exterior surface and a vertical diameter from the top pole to the bottom pole, the body comprising: an equator about which the body is substantially symmetric; a plurality of upper sections of the exterior surface extending between the equator and the top pole and defining a first upper corner at an intersection with the tope pole; a plurality of lower sections of the exterior surface extending between the equator and the bottom pole and defining a first lower corner at an intersection with the bottom pole; and a ring protruding from the equator of the body, the ring comprising a vertical ring height comprising about 33-36% of the vertical diameter of the body. The body is flattened at the top pole and the bottom pole, the top and bottom poles being substantially circular and delineated respectively by the first upper corner and the first lower corner. The plurality of upper sections, when viewed in cross-section, comprises two or more upper sections formed as substantially flat walls disposed at different angles relative to the vertical axis. The plurality of lower sections, when viewed in cross-section, comprises two or more lower sections formed as substantially flat walls disposed at different angles relative to the vertical axis.
In embodiments, the plurality of upper sections are substantially frustoconical and the plurality of lower sections are substantially frustoconical.
In embodiments, the body further comprises a plurality of corners at intersections of the plurality of upper sections and a plurality of corners at intersections of the plurality of lower sections.
In embodiments, the ring defines a horizontal diameter; and wherein the plurality of corners encircle the vertical axis defining diameters within a range from about 15% to about 85% of the horizontal diameter.
In embodiments, the ring defines a horizontal diameter, and wherein the plurality of corners encircle the vertical axis to define: a first circle comprising a diameter within a range of about 15-25% of the horizontal diameter; a second circle comprising a diameter within a range of about 55-65% of the horizontal diameter; and a third circle comprising a diameter within a range of about 75-85% of the horizontal diameter.
In embodiments, the plurality of corners encircle the vertical axis to define: a first circle comprising a diameter within a range of about 0.020″-0.030″; a second circle comprising a diameter within a range of about 0.075″-0.085″; and a third circle comprising a diameter within a range of about 0.100″-0.120″.
In embodiments, the ring encircles and is substantially symmetric about the equator of the body.
In embodiments, the vertical ring height is about 21% to 35% of the vertical diameter of the body.
In embodiments, the ring vertical height is within a range of about 0.019″-0.039″; and the body vertical diameter is within a range of about 0.090″-0.120″.
In embodiments, the ring defines a horizontal diameter that is greater than the vertical height of the body.
In embodiments, the body is flattened at the top pole and the bottom pole and the vertical height is less than a horizontal diameter of the body at the equator.
A feature and benefit of embodiments is an ammunition projectile comprising a top pole, a bottom pole, and a body. The top pole and the bottom pole are equidistant from a center of the ammunition projectile and defining a vertical axis extending through the top pole and the bottom pole. The body defines an exterior surface and a vertical diameter from the top pole to the bottom pole, the exterior surface comprising: a generally flat top section at the top pole; a generally flat bottom section at the bottom pole; an equator; a ring protruding from the equator and defining a horizontal diameter that is greater than the vertical height of the body, the ring encircling and substantially symmetric about the equator; one or more upper sections of the exterior surface extending between the ring and the top section and defining varying distances from the center; and one or more lower sections of the exterior surface extending between the ring and the bottom section and defining varying distances from the center.
In embodiments, the ring has a vertical ring height comprising greater than 25% of the vertical diameter of the body.
In embodiments, the ring has a vertical ring height of about 26% to 35% of the vertical diameter of the body.
In embodiments, the ring vertical height is within a range of about 0.019″-0.039″; and the body vertical diameter is within a range of about 0.090″-0.120″.
In embodiments, the one or more upper sections, when viewed in cross-section, comprise two or more upper sections formed as substantially flat walls disposed at different angles relative to the vertical axis and defining a plurality of corners at intersections of the two or more upper sections.
In embodiments, the ring defines a horizontal diameter; and wherein the plurality of corners encircle the vertical axis defining diameters within a range from about 15% to about 85% of the horizontal diameter.
In embodiments, the ring defines a horizontal diameter, and wherein the plurality of corners encircle the vertical axis to define: a first circle comprising a diameter within a range of about 15-25% of the horizontal diameter; a second circle comprising a diameter within a range of about 55-65% of the horizontal diameter; and a third circle comprising a diameter within a range of about 75-85% of the horizontal diameter.
In embodiments, the one or more upper sections, when viewed in cross-section, comprise two or more upper sections formed as curved walls with different radii; and the one or more lower sections, when viewed in cross-section, comprise two or more lower sections formed as curved walls with different radii.
In embodiments, the body further comprises an inflection point between sections of the one or more upper sections and an inflection point between sections of the one or more lower sections.
A feature and benefit of embodiments is an ammunition projectile comprising a body, a ring, and sides. The body comprises a top pole comprising a substantially flat disc, a bottom pole comprising a substantially flat disc, and an equator. The ring protrudes from the equator of the body, comprising a ring height comprising about 28%-40% of the vertical diameter of the body. The sides form an interrupted surface between the ring and at least one of the top pole and the bottom pole.
In embodiments, the sides comprise a plurality of upper sections that are substantially frustoconical and a plurality of lower sections that are substantially frustoconical.
In embodiments, the sides further comprise a plurality of corners at intersections a plurality of upper sections and a plurality of corners at intersections of a plurality of lower sections.
In embodiments, the body defines a vertical diameter along a vertical axis from a top pole to a bottom pole and the ring defines a horizontal diameter; and the plurality of corners encircle a vertical axis defining diameters within a range from about 15% to about 85% of the horizontal diameter.
In embodiments, the plurality of corners encircle the vertical axis to define: a first circle comprising a diameter within a range of about 15-25% of the horizontal diameter; a second circle comprising a diameter within a range of about 55-65% of the horizontal diameter; and a third circle comprising a diameter within a range of about 75-85% of the horizontal diameter.
In embodiments, the plurality of corners encircle the vertical axis to define: a first circle comprising a diameter within a range of about 0.020″-0.030″; a second circle comprising a diameter within a range of about 0.075″-0.085″; and a third circle comprising a diameter within a range of about 0.100″-0.120″.
In embodiments, the ring encircles and is substantially symmetric about the equator of the body.
In embodiments, the body defines a vertical diameter along a vertical axis from a top pole to a bottom pole and the ring defines a horizontal diameter; and the vertical ring height is about 21% to 35% of the vertical diameter of the body.
In embodiments, the body defines a vertical diameter along a vertical axis from a top pole to a bottom pole and the ring defines a horizontal diameter; and further comprising: the ring vertical height is within a range of about 0.019″-0.039″; and the body vertical diameter is within a range of about 0.090″-0.120″.
In embodiments, the body defines a vertical diameter along a vertical axis from a top pole to a bottom pole and the ring defines a horizontal diameter that is greater than the vertical height of the body.
In embodiments, the body defines a vertical diameter along a vertical axis from a top pole to a bottom pole and the ring defines a horizontal diameter; and the body is flattened at the top pole and the bottom pole and the vertical height is less than a horizontal diameter of the body at the equator.
In embodiments, the sides comprise a plurality of upper sections that, when viewed in cross-section, are formed as curved walls with different radii.
In embodiments the sides comprise a plurality of lower sections that, when viewed in cross-section, are formed as curved walls with different radii.
In embodiments, the sides comprising an inflection point between sections of the sides.
The above summary of the various representative embodiments of the invention is not intended to describe each illustrated embodiment or every implementation of the invention. Rather, the embodiments are chosen and described so that others skilled in the art can appreciate and understand the principles and practices of the invention. The Figures in the detailed description that follow more particularly exemplify these embodiments.
The invention can be completely understood in consideration of the following detailed description of various embodiments of the invention in connection with the accompanying drawings, in which:
While the invention is amenable to various modifications and alternative forms, specifics thereof have been depicted by way of example in the drawings and will be described in detail. It should be understood, however, that the intention is not to limit the invention to the particular embodiments described. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
The one or more upper sections 40 extend between the equator 36 and the top pole 22. In certain embodiments, a plurality of upper sections 40 are provided that, when viewed in cross-section (
The one or more lower sections 60 extend between the equator 36 and the bottom pole 24. In some embodiments, a plurality of lower sections 60 are provided that, when viewed in cross-section (
In the embodiment of
The other dimensions shown in
The variability in dimensions shown above in the last column of Table 1 is due to various manufacturing tolerances, tooling precision, material variability (e.g. degree of compaction of powdered material before pressing), and the like. Accordingly, in these manufactured embodiments the ratio of the vertical ring height 38 to the vertical diameter 80 ranges from 35-36% and the ratio of the vertical ring height 38 to the horizontal diameter 84 ranges from 33-35%. Additionally, the ring angle 92 in these manufactured embodiments can range from about 85-93 degrees.
In certain embodiments, shot as described above can be formed from various selected materials including lead, steel, tungsten, alloys thereof, green materials, or the like.
In certain embodiments, shot 20 as described herein can be made from powder components and be formed using a powder press. The powder press comprises a lower hemispherical cavity, an upper hemispherical cavity and a plate in between the two cavities comprising a central ring-shaped opening. The ring-shaped opening may be cylindrical or may have other desired shapes to form the equatorial ring 34 on the projectile 20 having a shape described above. Powder components placed in the cavities within the ring may be combined with lubricants and/or binders and are pressed to the desired shape.
In embodiments, the shot 20 described above may be sintered. For a sintered shot, the equatorial ring 34 may be made larger for ease of manufacture. For example, for a 3 to 5 mm diameter high density shot, the ring height 38 may be between about 40-45% of the vertical height 80. For a 5 mm sintered shot, the band can be made between about 2.0 mm and 2.25 mm in its width. For a sintered shot larger than about 5 mm, the ring height 38 in some embodiments can be reduced to about 25-30% of the vertical height 80.
In other embodiments, shot as disclosed may be manufactured using a ball header process. Ball header machines are particularly suitable for forming steel shot. For example, a steel wire may be fed into the header, the wire having a diameter smaller than the desired diameter of the final shot. The header will cut the wire, and two heading cavities will be pressed toward the ends of the wire. By adjusting the pressure applied by the header, shot having the shapes described above may be formed, particularly with the desired shape and size of the ring 34. The ring 34 is desirably formed between the two heading cavities beyond the edges of the two cavities.
Embodiments of the shot described above advantageously improve the manufacturing, aerodynamics, ballistics, and terminal performance of the shot. The disclosed embodiments are readily adaptable to high-volume and low-cost manufacturing processes, such as those discussed above. For an example of ballistic improvement, in a method of using the shot, a user may fire a shotgun shell including the shots (projectiles) as described above. When the shot impacts the desired target, the equatorial ring 34 and/or the corners 46, 48, 50, 66, 68, 70 provide cutting surfaces for increased penetration. Aerodynamically, the ring 34 and overall shape may affect the trajectory of the shots, which can desirably improve the spray size and/or consistency, velocity, and/or distance of the shot traveling to the target.
In certain embodiments shown in
All of the features disclosed and claimed, and all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. Each feature disclosed in this specification may be omitted or replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. Certain features may sometimes be used to advantage without a corresponding use of other features. Thus, unless expressly stated otherwise, each feature disclosed is an example only of a generic series of equivalent or similar features. Inventive aspects of this disclosure are not restricted to the details of the foregoing embodiments, but rather extend to any novel embodiment, or any novel combination of embodiments, of the features presented in this disclosure, and to any novel embodiment, or any novel combination of embodiments, of the steps of any method or process so disclosed.
Although specific examples have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that any arrangement calculated to achieve the same purpose could be substituted for the specific examples disclosed. In particular, although embodiments corresponding to #5 or #6 shot are detailed herein, shotshell projectiles applicable to the present invention are considered to provide similar benefits and performance for any size and application. This disclosure is intended to cover adaptations or variations of the present subject matter. Alternative features shown in
This application is a continuation of U.S. patent application Ser. No. 17/162,848 filed Jan. 29, 2021, the entire contents of which are incorporated herein by reference.
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Number | Date | Country | |
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Number | Date | Country | |
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Parent | 17162848 | Jan 2021 | US |
Child | 18074193 | US |