Patent Grant
11117766
The present application is based on and claims priority from JP Application Serial Number 2018-090390, filed May 9, 2018, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a multi-feed detection device and an electronic device.
Devices which handle a rectangular sheet-like medium are widely used, for example, printing devices which print a character or an image on a medium such as paper and electronic devices such as a scanner which reads an image printed on a medium. Such devices stock a plurality of media and transport the media one by one. When only one sheet of paper is extracted from the plurality of media and transported, a roller or the like having a surface on which rubber is installed is used.
Here, since the frictional resistance between the plurality of media varies due to the influence of humidity or the like, the plurality of media may be transported at the same time. Transport of the plurality of media is called multi-feed. JP-UM-A-5-56851 discloses a method of detecting multi-feed. According to JP-UM-A-5-56851, an ultrasonic transmitter and an ultrasonic receiver are installed in the device. The ultrasonic transmitter transmits an ultrasonic wave, and the ultrasonic receiver receives the ultrasonic wave.
A medium passes between the ultrasonic transmitter and the ultrasonic receiver. When the medium is irradiated with the ultrasonic wave, a portion of the ultrasonic wave reflects on the medium, and a portion of the ultrasonic wave is absorbed by the medium. Further, a portion of the ultrasonic wave passes through the medium. As the number of media increases, the ultrasonic wave is absorbed by the medium and thus an intensity of the ultrasonic wave passing through the medium decreases. Accordingly, by comparing the intensity of the ultrasonic wave received by the ultrasonic receiver with a determination value, it is possible to detect that a plurality of media are being passed through when the intensity of the ultrasonic wave is smaller than the determination value.
When an advancing direction of the ultrasonic wave transmitted from the ultrasonic transmitter is set in a thickness direction of the medium, the ultrasonic wave reflected on the medium returns to the ultrasonic transmitter. When the ultrasonic wave reciprocates between the ultrasonic transmitter and the medium, the ultrasonic wave transmitted from the ultrasonic transmitter and the reciprocating ultrasonic wave interfere with each other. Therefore, the intensity of the ultrasonic wave that the ultrasonic receiver receives fluctuates.
In order to suppress the ultrasonic wave from reciprocating between the ultrasonic transmitter and the medium, the advancing direction of the ultrasonic wave transmitted from the ultrasonic transmitter is set in a direction diagonally intersecting the thickness direction of the medium. The ultrasonic transmitter and the ultrasonic receiver are disposed on the same line. Here, a direction in which a line connecting the ultrasonic transmitter and the ultrasonic receiver extends diagonally intersects the surface of the medium. The ultrasonic transmitter and the ultrasonic receiver are fixed to a fixture, a member guiding the medium, or the like such that the advancing direction of the ultrasonic wave is diagonal to the advancing direction of the medium.
Then, a substrate is set so that the advancing direction of the medium is the planar direction of the substrate. Here, since the device is thin, it can be made into a small electronic device.
The medium advances parallel to the substrate. When installing the ultrasonic transmitter diagonally with respect to the substrate, a member for installing the ultrasonic transmitter diagonal to the substrate is required. Compared to when the side surface of the member is formed in parallel or at a right angle, it is difficult to form a diagonal angle with high accuracy. Accordingly, the variation in the angle of the ultrasonic transmitter with respect to the advancing direction of the medium increases. Therefore, there has been a demand for a multi-feed detection device capable of advancing the ultrasonic wave diagonally with respect to the advancing direction of a detection target even when it is not diagonally disposed with respect to the substrate.
A multi-feed detection device according to an aspect of the present application includes a substrate to which an ultrasonic transmitter transmitting an ultrasonic wave is installed, and an ultrasonic receiver receiving the ultrasonic wave, in which the ultrasonic transmitter has arrayed ultrasonic elements and transmits ultrasonic waves with different phases from the ultrasonic elements to transmit the ultrasonic waves in a direction diagonally intersecting a thickness direction of the substrate.
The multi-feed detection device may further include a drive circuit for driving the ultrasonic elements, in which the drive circuit may control a phase of an ultrasonic wave transmitted from each of the ultrasonic elements to control an advancing direction of the ultrasonic wave.
In the multi-feed detection device, the ultrasonic receiver may include a plurality of ultrasonic receiving elements, and the plurality of ultrasonic receiving elements may receive the ultrasonic waves transmitted from the ultrasonic transmitter and the ultrasonic receiver may output an electrical signal corresponding to an intensity of the ultrasonic wave received by the ultrasonic receiving element which receives an ultrasonic wave with a strongest intensity among the plurality of ultrasonic receiving elements.
In the multi-feed detection device, the ultrasonic receiver may be installed to a receiving substrate disposed parallel to the substrate, and the ultrasonic receiving elements are arrayed in a direction orthogonal to a thickness direction of the receiving substrate.
An electronic device according to another aspect of the present application includes a multi-feed detection device installed in a transport path of a detection target and detecting whether or not two or more of the detection targets are overlapped, in which the multi-feed detection device is the multi-feed detection device described above.
Hereinafter, embodiments will be described with reference to the drawings. In order to make each member in each drawing to be recognizable to each figure, the scale of each member is shown differently.
In the present embodiment, a characteristic example of a scanner including a multi-feed detection device and a method of assembling the scanner will be described with reference to the drawings. The scanner according to the first embodiment will be described with reference to
On a right upper side of the lower case 2 in
An advancing direction of the paper 6 is referred to as a −Y direction. A width direction of the paper 6 is referred to as an X direction. A direction in which the paper 6 is stacked is referred to as a Z direction. The X direction, a Y direction, and the Z direction are orthogonal to each other.
A paper discharge tray 8 is installed on the −Y direction side of the lower case 2. An opening discharge port 9 is disposed in the lower case 2 between the paper discharge tray 8 and the upper case 3. The paper 6 enters into the scanner 1 from the feeding port 7 and is discharged from the discharge port 9. The paper 6 discharged from the discharge port 9 is stacked on the paper discharge tray 8. In a path through which the paper 6 moves, the cover portion 5 side is referred to as upstream, and the paper discharge tray 8 side is referred to as downstream.
An indication lamp 10 and an instruction button 11 are disposed on a +X direction side of the upper case 3. The indication lamp 10 includes a light source such as a light emitting diode (LED). The indication lamp 10 can be turned on, blinked, and turned off. The indication lamp 10 notifies an operator of predetermined information to, such as power on/off, currently selected mode, presence or absence of multi-feed detection, by turning on or off the indication lamp or by changing the color of the lamp.
The instruction button 11 includes a plurality of button-type switches for giving instructions to the scanner 1. The instruction button 11 is a switch for the operator to operate. Specifically, the instruction button 11 is configured of various switches such as a power switch, a start switch, a stop switch, a reading mode selection switch, and a switch for wireless communication.
The power switch is a switch for giving an instruction to switch supply and disconnection of power to the scanner 1. The start switch is a switch for giving an instruction to start transport of the paper 6. The stop switch is a switch for giving a stop instruction to interrupt or cancel a job started by the operation of the start switch. The reading mode selection switch is a switch for instructing a reading mode such as a color mode and image quality. The color mode includes, for example, a monochrome mode and a color mode. The switch for wireless communication is a switch for giving an instruction to switch on/off of the wireless communication.
A feed motor 17 supported by a first support portion 16 is installed on the lower substrate 12. A first wheel train 18 and a feed roller 21 are disposed on a +Z direction side of the feed motor 17. A tooth form is formed on a rotation shaft 17a of the feed motor 17 and gears of the first wheel train 18, respectively. A gear is installed in the feed roller 21.
When the feed motor 17 rotates the rotation shaft 17a, the torque generated by the feed motor 17 is transmitted to the feed roller 21 via the first wheel train 18. Thereby, the feed roller 21 rotates. An outer circumferential surface of the feed roller 21 is, for example, made of a high friction material such as an elastomer including rubber.
An upstream guide portion 22 is installed between the feed roller 21 and the cover portion 5. The upstream guide portion 22 is connected with the lower case 2. The paper 6 is placed on the upstream guide portion 22 and the cover portion 5. The upstream guide portion 22 and the cover portion 5 support the paper 6.
A separation roller 23 is installed on the +Z direction side of the feed roller 21. The separation roller 23 is disposed at a position facing the feed roller 21. The outer circumferential surface of the separation roller 23 is, like the feed roller 21, for example, made of a high friction material such as an elastomer including rubber.
The paper 6 placed on the upstream guide portion 22 moves in the −Y direction by the gravity acting on the paper 6. Then, an end of the paper 6 comes into contact with the separation roller 23. When the feed roller 21 is rotating in a counterclockwise direction in
A shaft 23a of the separation roller 23 is biased by a spring (not shown). The separation roller 23 is pressed by the feed roller 21. A torque limiter 24 is installed on the shaft 23a. A separation mechanism 25 is configured of the separation roller 23 and the torque limiter 24.
When only one sheet of paper 6 is sandwiched between the feed roller 21 and the separation roller 23, the feed roller 21 and the separation roller 23 rotate together to transport the paper 6. A coil spring is installed in the torque limiter 24. As the shaft 23a rotates, the coil spring is bent to a predetermined angle so that the torque limiter 24 stores a predetermined torque.
When two sheets of paper 6 are sandwiched between the feed roller 21 and the separation roller 23, the torque limiter 24 rotates the separation roller 23 by a predetermined angle in a direction different from the feed roller 21. Friction between the sheets of paper 6 is smaller than friction between the paper 6 and the feed roller 21, and is smaller than friction between the paper 6 and the separation roller 23. Accordingly, the overlapped paper 6 easily slides against each other. The feed roller 21 transports the paper 6 in contact with the feed roller 21 in the −Y direction, and the separation roller 23 moves the paper 6 in contact with the separation roller 23 in a +Y direction. Then, only one sheet of paper 6 is transported between the feed roller 21 and the separation roller 23. In this way, the separation mechanism 25 separates the overlapped paper 6. When three or more sheets of paper 6 are pinched between the feed roller 21 and the separation roller 23, the feed roller 21 may transport two or more sheets of paper 6.
A second support portion 26 is installed in the middle of the lower substrate 12 in
An upper substrate 29 is installed on the +Z direction side inside the upper case 3. The upper substrate 29 is a galvanized steel sheet having rigidity. A third support portion 30 is installed in the middle of the upper substrate 29 in
A transport drive roller 33 is installed on the −Y direction side of the midstream lower guide portion 28. A transport motor 34 for rotating the transport drive roller 33 is installed on the left side of the control unit 13 in
When the transport motor 34 rotates the rotation shaft 34a, the torque generated by the transport motor 34 is transmitted to the transport drive roller 33 via the second wheel train 35. Thereby, the transport drive roller rotates. A transport encoder 36 is installed in the transport drive roller 33, and the transport encoder 36 detects a rotation angle of the transport drive roller 33.
A transport driven roller 37 is disposed to face the transport drive roller 33 on the +Z direction side of the transport drive roller 33. A shaft 37a of the transport driven roller 37 is biased to the transport drive roller 33 side by a spring (not shown). A pair of transport rollers 38 is configured of the transport drive roller 33 and the transport driven roller 37. The paper 6 passed between the midstream lower guide portion 28 and the midstream upper guide portion 32 is sandwiched between the pair of transport rollers 38 and transported in the −Y direction.
A fourth support portion 41 is installed on the lower substrate 12 on the left side of the second support portion 26 in
The hinge 4 is installed on the fifth support portion 43. The hinge 4 is also connected to a sixth support portion (not shown) installed on the lower substrate 12. The lower substrate 12 and the upper substrate 29 pivot about the hinge 4 as an axis. The scanner 1 includes a fixed portion (not shown) which pivotably fixes the lower case 2 and the upper case 3. The fixed portion fixes the upper case 3 and the lower case 2 in a state where the upper case 3 is closed.
A discharge drive roller 46 is installed on the −Y direction side of the lower reading unit 42. A third wheel train 47 is disposed between the discharge drive roller 46 and the transport motor 34. A tooth form is formed on each gear of the third wheel train 47. A gear is installed in the discharge drive roller 46.
When the transport motor 34 rotates the rotation shaft 34a, the torque generated by the transport motor 34 is transmitted to the discharge drive roller 46 via the third wheel train 47. Thereby, the discharge drive roller 46 rotates.
A discharge driven roller 48 is disposed to face the discharge drive roller 46 on the +Z direction side of the discharge drive roller 46. A shaft 48a of the discharge driven roller 48 is biased to the discharge drive roller 46 side by a spring (not shown). A pair of discharge rollers 49 is configured of the discharge drive roller 46 and the discharge driven roller 48. The paper 6 passed through the pair of discharge rollers 49 is transported on the paper discharge tray 8 from the discharge port 9. A path through which the paper 6 is passed between the cover portion 5 and the paper discharge tray 8 is a transport path 39. The multi-feed detection device 50 is installed in the transport path 39 of the paper 6.
The ultrasonic transmitter 31 includes a transmission element substrate 53. The transmission element substrate 53 is fixed in contact with the transmission circuit substrate 51. A transmission shield 54 is installed on a side surface of the transmission element substrate 53. The shape of the transmission shield 54 is not particularly limited as long as it surrounds the transmission element substrate 53. The shape of the transmission shield 54 may be, for example, a cylindrical shape, a rectangular tube shape, a shape along a rectangular parallelepiped, a shape along a polyhedron, or the like. In the present embodiment, for example, the planar shape of the transmission element substrate 53 is rectangular, and the shape of the transmission shield 54 is cylindrical. The transmission shield 54 is chassis grounded via the wiring 51a, and the transmission element substrate 53 is shielded against static electricity and magnetic noise.
A surface of the transmission element substrate 53 facing the ultrasonic receiver 27 is referred to as a transmission surface 53a. An ultrasonic transmission element group 57 constituted of ultrasonic transmission elements 56 as an ultrasonic element driven by a drive signal is installed on the transmission surface 53a. The ultrasonic wave 55 is transmitted from the ultrasonic transmission elements 56. The ultrasonic transmitter 31 transmits the ultrasonic wave 55 in a direction diagonally intersecting a thickness direction of the transmission circuit substrate 51.
The ultrasonic transmission elements 56 are electrically connected to a wiring 51a with a wiring (not shown). The types of wiring between the ultrasonic transmitter 31 and the wiring 51a are not particularly limited, and a flexible printed circuit (FPC), wire bonding, a through electrode, or like can be used.
Furthermore, the transmission circuit substrate 51 includes a through-hole 51d on the +X direction side. A through-hole 30a is also installed on the third support portion 30. The screw 58 is inserted into the through-hole 51d and the through-hole 30a and is fixed by the nut 61.
The multi-feed detection device 50 includes a receiving circuit substrate 62 as a receiving substrate, and the ultrasonic receiver 27 for receiving the ultrasonic wave 55 is installed on the receiving circuit substrate 62. In addition, a receiving drive circuit 63 for driving the ultrasonic receiver 27 and a wiring 62a are disposed on the receiving circuit substrate 62.
The ultrasonic receiver 27 includes a receiving pedestal 64. The shape of the receiving pedestal 64 is not particularly limited, and it may be cylindrical, prismatic, rectangular parallelepiped, or polyhedral. In the present embodiment, for example, the shape of the receiving pedestal 64 is cylindrical. The receiving pedestal 64 has a first surface 64a and a second surface 64b facing each other. The first surface 64a is a surface orthogonal to the cylindrical axis, and the second surface 64b is a surface diagonally intersecting the cylindrical axis. A receiving element substrate 65 is installed on the first surface 64a. The second surface 64b is fixed in contact with the receiving circuit substrate 62.
Two cylindrical projection portions 64c are installed side by side in the Y direction on the second surface 64b of the receiving pedestal 64. Two through-holes 62b are installed side by side in the Y direction on the receiving circuit substrate 62. Two projection portions 64c are inserted into the through-holes 62b, respectively. The receiving pedestal 64 is disposed on the receiving circuit substrate 62 with high positional accuracy by the projection portions 64c and the through-holes 62b.
A receiving shield 66 is installed on a side surface of the receiving pedestal 64. The shape of the receiving shield 66 is not particularly limited as long as it surrounds the receiving pedestal 64. The shape of the receiving shield 66 may be, for example, a cylindrical shape, a rectangular tube shape, a shape along a rectangular parallelepiped, a shape along a polyhedron, or the like. In the present embodiment, for example, the shape of the receiving shield 66 is a cylindrical shape. The receiving shield 66 has a projection portion 66a installed on the receiving circuit substrate 62 side. One through-hole 62c is installed on the receiving circuit substrate 62. The projection portion 66a is inserted into the through-hole 62c. The projection portion 66a is soldered to the wiring 62a. The receiving shield 66 is chassis grounded via the wiring 62a, and the receiving element substrate 65 is shielded against static electricity and magnetic noise.
A surface of the receiving element substrate 65 facing the ultrasonic transmitter 31 is referred to as a receiving surface 65a. The receiving surface 65a is a surface on which the ultrasonic receiver 27 receives the ultrasonic wave 55. Ultrasonic receiving elements 67 as ultrasonic elements for receiving the ultrasonic wave 55 are arranged in a matrix on the receiving surface 65a. Each of the ultrasonic receiving elements 67 receives the ultrasonic wave 55. Accordingly, the ultrasonic receiver 27 has a plurality of ultrasonic receiving elements 67 for receiving the ultrasonic wave 55.
A rod-like receiving element wiring 68 is installed in the receiving pedestal 64. The receiving element wiring 68 is connected to each of the ultrasonic receiving elements 67. The receiving element wiring 68 is electrically connected to the receiving drive circuit 63 via the wiring 62a. The receiving drive circuit 63 receives the reception voltage waveform output from the ultrasonic receiving elements 67 via the wiring 62a and the receiving element wiring 68. Two receiving element wirings 68 are shown for visibility of
The receiving circuit substrate 62 includes a through-hole 62d on the +X direction side. A through-hole 26a is also installed on the second support portion 26. The screw 58 is inserted into the through-hole 62d and the through-hole 26a and is fixed by the nut 61.
The paper 6 is transported between the ultrasonic receiver 27 and the ultrasonic transmitter 31. The ultrasonic transmitter 31 transmits the ultrasonic wave 55 in a direction diagonally intersecting a thickness direction of the transmission circuit substrate 51. Thereby, the ultrasonic receiver 27 receives the ultrasonic wave 55 passed through the paper 6.
In the ultrasonic transmission element group 57, the row on the −X side is defined as a first column 57a. The columns aligned in the +X direction from the first column 57a are sequentially set as a second column 57b, a third column 57c, and a fourth column 57d. Each of the ultrasonic transmission elements 56 transmits a spherical ultrasonic wave 55. In the ultrasonic transmission element group 57, the ultrasonic transmission elements 56 transmit the ultrasonic waves 55 with different phases for each row. Here, the ultrasonic wave 55 transmitted from the ultrasonic transmission element group 57 is transmitted in a direction diagonally intersecting the thickness direction of the transmission circuit substrate 51 and the X direction.
The first wiring 72 to the fourth wiring 75 are provided with amplifying elements 76 in the middle of the wiring. The amplifying element 76 amplifies the power of the drive waveform for driving the ultrasonic transmission element 56. The drive waveform output from the amplifying element 76 drives the ultrasonic transmission element 56. The ultrasonic transmission element group 57 is electrically connected to the same wiring for each column. Since the ultrasonic transmission elements 56 are driven with the same drive waveform for each column, the ultrasonic transmission elements 56 in each column transmit ultrasonic waves 55 with the same phase.
The ultrasonic receiver 27 includes a plurality of ultrasonic receiving elements 67 and switching elements 85, and the ultrasonic receiving elements 67 and the switching elements 85 are arranged in a matrix. The switching elements 85 are switching elements composed of transistors. The ultrasonic receiving elements 67 have two electrodes. One of the electrodes is electrically connected to a row signal wiring 83a. Each of the ultrasonic receiving elements 67 is electrically connected to the row wiring switching unit 83 via the row signal wiring 83a.
The other electrode of each of the ultrasonic receiving elements 67 is connected to one switching element 85. Each of the switching elements 85 is electrically connected to the third terminal 79 by a column signal wiring 79a. Each of the switching elements 85 is electrically connected to the column wiring switching unit 84 by a column control wiring 84a.
The row wiring switching unit 83 receives a row control signal from the second terminal 78. The row wiring switching unit 83 electrically connects the fourth terminal 82 to one of the row signal wirings 83a of each row according to the row control signal. That is, the row wiring switching unit 83 selects the row of the ultrasonic receiving elements 67 to be driven.
The column wiring switching unit 84 receives a column control signal from the first terminal 77. The column wiring switching unit 84 short-circuits the switching elements 85 according to the column control signal. Accordingly, the column wiring switching unit 84 and the switching elements 85 electrically connect the ultrasonic receiving elements 67 of one column among a plurality of columns of the ultrasonic receiving elements 67 to the third terminal 79. That is, the column wiring switching unit 84 selects the column of the ultrasonic receiving elements 67 to be driven. The ultrasonic receiver 27 receives the row control signal and the column control signal and outputs the voltage waveform of the ultrasonic signal output from the ultrasonic receiving elements 67 at the position designated by the row control signal and the column control signal to the third terminal 79 and the fourth terminal 82.
The motor driving device 86 is a circuit for driving the feed motor 17, the transport motor 34, and the transport encoder 36. The motor driving device 86 receives an instruction signal of the CPU 14. The motor driving device 86 rotates the feed motor 17 and the transport motor at a predetermined rotation angle at a predetermined rotation speed according to the instruction signal. The paper 6 is moved by the rotation of the feed motor 17 and the transport motor 34.
The motor driving device 86 converts the signal output from the transport encoder 36 into a digital data and outputs the digital signal to the CPU 14. Since the transport encoder 36 detects a moving amount of the paper 6, the CPU 14 receives the signal output from the motor driving device 86 and recognizes the position of the paper 6.
The multi-feed detection device 50 is a device installed in the transport path 39 of the paper 6 and a device which detects whether or not two or more sheets of paper 6 are overlapped. The multi-feed detection device 50 compares the intensity of the ultrasonic wave 55 the ultrasonic receiver 27 received with a determination value to detect the multi-feed of the paper 6. The multi-feed detection device 50 outputs information indicating a multi-feed state to the CPU 14 when two or more sheets of paper 6 are transported in the transport path 39 in an overlapped manner.
The image reading device 45 is a device which reads images on front and back surfaces of the paper 6. The image reading device 45 controls the lower reading unit 42 and the upper reading unit 44 while transporting the paper 6, and reads an image on the paper 6. Specifically, the image reading device 45 outputs a pulse signal for controlling the operation timing of a reading operation of a pixel signal with respect to the contact image sensor module and the like and controls the reading operation. The analog pixel signal output from the contact image sensor module is converted into digital image data and is stored in the memory 15. The image data includes information on the density of pixels constituting the image.
The instruction button 11 includes a plurality of switches and output information indicating the switch operated by the operator to the CPU 14. The indication lamp 10 includes a plurality of light sources. The indication lamp 10 receives the instruction signal of the CPU 14. Then, the light source corresponding to the instruction signal is turned on, blinked, or turned off.
The communication device 87 is a device which communicates with an external device. The communication device 87 communicates with the external device and outputs data of the image information read from the paper 6 to the external device according to a communication protocol. The communication device 87 receives various data and a reading start signal used at the time of reading an image from an external device.
The memory 15 is a concept including a semiconductor memory such as RAM, and ROM, and an external storage device such as a hard disk. The memory 15 stores a program 92 on which a control procedure of the operation of the scanner 1 and the like are written. The memory 15 stores image data 93 which is data of an image read by the image reading device 45. The memory 15 stores transport related data 94 which is data of various parameters used when the CPU 14 transports the paper 6. The memory 15 stores multi-feed determination data 95 which is data such as a determination value used when the multi-feed detection device 50 determines whether or not the paper is in a multi-feed state. The memory 15 stores receiving element data 96 which is data such as the number of ultrasonic receiving elements 67 that the ultrasonic receiver 27 receives the ultrasonic wave 55. The memory 15 includes a storage area functioning as a work area for the CPU 14, a temporary file, or the like, and other various storage areas.
The CPU 14 controls the operation of the scanner 1 according to the program 92 stored in the memory 15. The CPU 14 has various functional units for realizing functions. The CPU 14 has a transport control unit 97 as a specific functional unit. The transport control unit 97 controls a moving speed, the moving amount, a moving position, and the like of the paper 6. The transport control unit 97 outputs a parameter for controlling the transport of the paper 6 to the motor driving device 86. The transport control unit 97 outputs an instruction signal for starting and stopping the transport of the paper 6 to the motor driving device 86. The motor driving device 86 transports the paper 6 to the feed roller 21, the pair of transport rollers 38, and the pair of discharge rollers 49 according to the instruction signal output from the transport control unit 97.
The CPU 14 has a data generation unit 98. The data generation unit 98 performs correction processing such as shading correction and gamma correction with respect to the received digital image data 93, and generates the image data 93 for the output of paper 6.
The CPU 14 has a mode selection unit 101. The instruction button 11 includes one multi-feed detection switching switch. The mode selection unit 101 sets, for example, either an enable mode which enables multi-feed detection or a disable mode which disables the multi-feed detection of the multi-feed detection device 50 according to the instruction from the multi-feed detection switching switch.
The CPU 14 has a communication control unit 102. The communication control unit 102 communicates with an external device via the communication device 87. The communication control unit 102 receives an instruction signal from an external device and starts an operation such as reading. The communication control unit 102 converts the image data 93 into a data format to be communicated, and outputs the converted data to the communication device 87. The image data 93 is transmitted to the external device via the communication device 87.
The CPU 14 has a receiving element setting unit 103. The receiving element setting unit 103 checks the intensity of the ultrasonic wave 55 received by the arrayed ultrasonic receiving elements 67. The receiving element setting unit 103 specifies and sets the ultrasonic receiving element 67 suitable for receiving the ultrasonic wave 55 among the arrayed ultrasonic receiving elements 67.
The CPU 14 has a functional unit (not shown). For example, the CPU 14 performs control to display information related to device status display or reading on the indication lamp 10. The CPU 14 performs control to notify abnormality with the indication lamp 10 when the abnormality occurs in the scanner 1.
The receiving drive circuit 63 includes a receiving element indication circuit 105. In the control unit 13, the receiving element setting unit 103 outputs the data indicating the number of ultrasonic receiving element 67 to be driven to the receiving element indication circuit 105. The receiving element indication circuit 105 stores the number of ultrasonic receiving element 67 to be driven and outputs a signal indicating the row number of ultrasonic receiving element 67 to be driven to the row wiring switching unit 83 of the ultrasonic receiver 27. The receiving element indication circuit 105 outputs a signal indicating a column number of ultrasonic receiving elements 67 to be driven to the column wiring switching unit 84.
The ultrasonic receiving element 67 installed on the receiving surface 65a of the receiving element substrate 65 receives the ultrasonic wave 55 and outputs the voltage waveform to the receiving drive circuit 63. Here, the ultrasonic receiver 27 outputs the voltage waveform of an ultrasonic signal output by the ultrasonic receiving element 67 of the indicated row number and column number to the receiving drive circuit 63.
The receiving drive circuit 63 includes a band pass filter 106, and the band pass filter 106 receives the voltage waveform from the ultrasonic receiving element 67. The center frequency of the band pass filter 106 is 300 KHz, and the band pass filter 106 has a function of removing noise components other than the waveform corresponding to the ultrasonic wave 55 from the voltage waveform.
An amplifier circuit 107 is disposed in electrical connection with the band pass filter 106. The amplifier circuit 107 amplifies the voltage waveform received from the band pass filter 106 to substantially 10,000 times. As the amplifier circuit 107 amplifies the voltage waveform, the influence of noise can be reduced and the voltage waveform can be easily operated. A peak hold circuit 108 is disposed in electrical connection with the amplifier circuit 107. The peak hold circuit 108 detects the maximum amplitude of the burst signal of the voltage waveform.
A comparator circuit 111 and an analog-to-digital converter 112 (A/D converter circuit) are disposed in electrical connection with the peak hold circuit 108. The comparator circuit 111 compares the multi-feed determination data 95 stored in the memory 15 with the maximum amplitude of the burst signal. Then, the determination result is output to the control unit 13. When the multi-feed is occurring, the CPU 14 notifies the operator that multi-feed has occurred by blinking one indication lamp 10.
The A/D converter circuit 112 converts the maximum amplitude of the burst signal into digital data. The maximum amplitude of the burst signal converted into digital data is output to the CPU 14 as one of the receiving element data 96. The maximum amplitude of the burst signal changes when the medium transported through the transport path 39 is changed from the paper 6. The operator can reset the multi-feed determination data 95 of the predetermined medium to the comparator circuit 111 with reference to the maximum amplitude of the burst signal. Accordingly, the multi-feed detection device 50 can determine multi-feed even when the paper 6 is replaced with another medium.
Next, the drive waveform output from the waveform formation unit 104 to the ultrasonic transmission element group 57 of the ultrasonic transmitter 31 will be described.
A first drive waveform 113 shown in
The first drive waveform 113 to the fourth drive waveform 116 have the same waveform shape. The waveform shapes of the first drive waveform 113 to the fourth drive waveform 116 are not particularly limited and may be any shape as long as it is suitable for driving of the ultrasonic transmission elements 56. In the present embodiment, for example, the waveform shapes of the first drive waveform 113 to the fourth drive waveform 116 are burst signals configured of five rectangular waves.
The first drive waveform 113 rises from a first time 113a. The second drive waveform 114 rises from a second time 114a after a lapse of delay time 117 from the first time 113a. The third drive waveform 115 rises from a third time 115a after a lapse of the delay time 117 from the second time 114a. The fourth drive waveform 116 rises from a fourth time 116a after a lapse of the delay time 117 from the third time 115a. In this way, the first drive waveform 113 to the fourth drive waveform 116 have waveforms that rise at the same waveform and have different rising times. By changing the rising time of the drive waveform, the phase of the ultrasonic wave 55 transmitted by each of the ultrasonic transmission elements 56 changes. The transmission drive circuit 52 controls the phase of the ultrasonic wave 55 transmitted by each of the ultrasonic transmission elements 56.
After the ultrasonic transmission elements 56 of the first column 57a transmit the ultrasonic wave 55 to the first time 113a, the ultrasonic transmission elements 56 of the second column 57b transmit the ultrasonic wave 55 at the second time 114a after a lapse of the delay time 117. After the ultrasonic transmission elements 56 of the second column 57b transmit the ultrasonic wave 55 to the second time 114a, the ultrasonic transmission elements 56 of the third column 57c transmit the ultrasonic wave 55 at the third time 115a after a lapse of the delay time 117. After the ultrasonic transmission elements 56 of the third column 57c transmit the ultrasonic wave 55 to the third time 115a, the ultrasonic transmission elements 56 of the fourth column 57d transmit the ultrasonic wave 55 at the fourth time 116a after a lapse of the delay time 117.
The ultrasonic wave 55 transmitted by the ultrasonic transmission elements 56 of the first column 57a is referred to as a first ultrasonic wave 55b. Similarly, the ultrasonic waves 55 transmitted by the ultrasonic transmission elements 56 of the second column 57b, the third column 57c, and the fourth column 57d are respectively referred to as a second ultrasonic wave 55c, a third ultrasonic wave 55d, and a fourth ultrasonic wave 55e.
The ultrasonic wave 55 in
The first ultrasonic wave 55b to the fourth ultrasonic wave 55e have a common tangent line 121. The tangent line 121 from the first ultrasonic wave 55b to the fourth ultrasonic wave 55e has a high intensity of the ultrasonic wave 55. Since the tangent line 121 has a predetermined width in the Y direction, the tangent line 121 becomes a wave surface. The advancing direction of the tangent line 121 becomes an advancing direction 55a of the ultrasonic wave. The thickness direction of the transmission element substrate 53 is referred to as a substrate thickness direction 53b. The substrate thickness direction 53b is a direction in the −Z direction orthogonal to the transmission surface 53a.
The angle between the substrate thickness direction 53b and the advancing direction 55a of the ultrasonic wave is referred to as an advance angle 55f of the ultrasonic wave. θ=arcsin(V×ΔT/d) where d=interelement distance 118, V=advancing speed of ultrasonic wave 55, ΔT=delay time 117, and θ=advance angle 55f. In this equation, the interelement distance 118 is a predetermined distance and does not change. The advancing speed of the ultrasonic wave 55 also does not change unless the environment changes. By controlling the delay time 117 by the transmission drive circuit 52, the advance angle 55f of the ultrasonic wave can be controlled.
The transmission drive circuit 52 controls the phase of the ultrasonic wave 55 transmitted by each of the ultrasonic transmission elements 56 to control the advancing direction of the ultrasonic wave 55. By increasing the phase difference of the ultrasonic wave 55 transmitted by each of the ultrasonic transmission elements 56, the advance angle 55f of the ultrasonic wave in which the advancing direction 55a of the ultrasonic wave intersects the substrate thickness direction 53b can be increased. The transmission drive circuit 52 can control the advancing direction of the ultrasonic wave 55 so that the ultrasonic wave 55 advances toward the ultrasonic receiver 27.
Next, the assembly adjustment method and multi-feed detection method of the above-described scanner 1 will be described with reference to
Next, the assembly adjustment method will be described in detail in correspondence with steps shown in
Next, the lower reading unit 42 is fixed to the fourth support portion 41 with screws. Then, the fourth support portion 41 is fixed to the lower substrate 12 with screws. Next, the receiving circuit substrate 62 and the midstream lower guide portion 28 are fixed to the second support portion 26 with screws. Then, the second support portion 26 is fixed to the lower substrate 12 with screws. Next, the feed motor 17 is fixed to the first support portion 16 with screws. Then, the first support portion 16 is fixed to the lower substrate 12 with screws. Next, a sixth support portion 122 supporting the hinge 4 is fixed to the lower substrate 12 with screws.
Next, a lower plate (not shown) is temporarily installed on the lower substrate 12. The lower plate is installed on the +X direction side and the −X direction side of the lower substrate 12. Bearings of the discharge drive roller 46, the third wheel train 47, the transport drive roller 33, the second wheel train 35, the first wheel train 18, and the feed roller 21 are installed on the lower plate. Next, the discharge drive roller 46, the third wheel train 47, the transport drive roller 33, the second wheel train 35, the first wheel train 18, and the feed roller 21 are installed on each bearing on the lower plate. Next, the lower plate is fixed to the lower substrate 12 with screws. Next, the cover portion 5, the upstream guide portion 22, and the like are installed on the lower case 2.
As shown in
Next, an upper plate (not shown) is temporarily installed on the upper substrate 29. The upper plate is installed on the +X direction side and the −X direction side of the upper substrate 29. Bearings of the separation roller 23, the transport driven roller 37, and the discharge driven roller 48 are installed on the upper plate. Next, the separation roller 23, the transport driven roller 37, and the discharge driven roller 48 are installed on each bearing on the upper plate. Next, the upper plate is fixed to the upper substrate 29 with screws. Next, the fifth support portion 43 and the sixth support portion 122 are rotatably fixed to the hinge 4 with screws. As a result, the scanner 1 shown in
The receiving element setting unit 103 selects the ultrasonic receiving element 67 which outputs the intensity of the ultrasonic wave 55. The receiving element setting unit 103 outputs the data indicating the number of ultrasonic receiving element 67 to be driven to the receiving element indication circuit 105. Specifically, the receiving element setting unit 103 designates the ultrasonic receiving elements 67 that output data indicating the intensity of the ultrasonic wave 55 in order from the first to eighth columns of the first row. Thereafter, the first to eighth columns are sequentially designated in the second to eighth rows. The receiving element setting unit 103 outputs data indicating the intensity of the ultrasonic wave 55 from all of the ultrasonic receiving elements 67 and stores the data in the memory 15 as the receiving element data 96.
The vertical axis in
Returning to
As shown in
Even when the relative position between the ultrasonic transmitter 31 and the ultrasonic receiver 27 varies when assembling the ultrasonic transmitter 31 and the ultrasonic receiver 27, it is possible to output an electrical signal corresponding to the ultrasonic wave 55 from the optimum ultrasonic receiving element 125 which receives the ultrasonic wave 55 with the highest intensity. As a result, it is possible to assemble the transmission circuit substrate 51 and the ultrasonic receiver 27 without requiring the positional accuracy of the relative position between the ultrasonic transmitter 31 and the ultrasonic receiver 27.
A first setting range 126 which is a setting range of the output voltage when the number of paper 6 is zero is set. When the optimum ultrasonic receiving element 125 receives the ultrasonic wave 55 with the strongest intensity in the distribution of the ultrasonic waves 55 transmitted by the ultrasonic transmitter 31, the output voltage the peak hold circuit 108 is set to fall within the first setting range 126.
The transmission circuit substrate 51 and the ultrasonic receiver 27 are assembled such that the output voltage of the peak hold circuit 108 falls within the first setting range 126. The output voltage of the peak hold circuit 108 when the number of paper 6 is one falls below the first setting range 126 and falls within a first voltage range 127. The output voltage of the peak hold circuit 108 when the number of paper 6 is two falls below the first voltage range 127 and falls within a second voltage range 128.
The intermediate voltage between the lower limit voltage of the first setting range 126 and the upper limit voltage of the first voltage range 127 is referred to as a presence determination voltage 131. The comparator circuit 111 compares the output voltage of the peak hold circuit 108 with the presence determination voltage 131. When the output voltage of the peak hold circuit 108 is higher than the presence determination voltage 131, the comparator circuit 111 outputs a signal indicating that there is no paper 6 between the ultrasonic receiver 27 and the ultrasonic transmitter 31 to the control unit 13.
The intermediate voltage between the lower limit voltage of the first voltage range 127 and the upper limit voltage of the second voltage range 128 is referred to as a multi-feed determination voltage 132. The comparator circuit 111 compares the output voltage of the peak hold circuit 108 with the multi-feed determination voltage 132. When the output voltage of the peak hold circuit 108 is lower than the multi-feed determination voltage 132, the comparator circuit 111 outputs a signal indicating that there are two or more sheets of paper 6 between the ultrasonic receiver 27 and the ultrasonic transmitter 31 to the control unit 13.
As shown in
The receiving element setting unit 103 sets the optimum ultrasonic receiving element 125 so that the output voltage of the peak hold circuit 108 falls within the first setting range 126, so that it is possible to easily detect whether the number of paper 6 between the transmission circuit substrate 51 and the ultrasonic receiver 27 is zero or two or more. The multi-feed detection device adjustment process of step S2 ends when the receiving element setting unit 103 sets the optimum ultrasonic receiving element 125 and the output voltage of the peak hold circuit 108 falls within the first setting range 126. In addition to step S2, the method by which the comparator circuit 111 detects the number of paper 6 using the intensity of the ultrasonic wave 55 received by the optimum ultrasonic receiving element 125 and the multi-feed determination voltage 132 is the multi-feed detection method.
As described above, according to the present embodiment, it has the following effects.
(1) According to the present embodiment, the multi-feed detection device 50 includes the transmission circuit substrate 51 on which the ultrasonic transmitter 31 is installed and the ultrasonic receiver 27. The ultrasonic receiver 27 receives the ultrasonic wave 55 transmitted from the ultrasonic transmitter 31. When the sheet-like paper 6 is present in the course of the ultrasonic wave 55, as the number of paper 6 increases, the intensity of the ultrasonic wave 55 passing through the paper 6 decreases. Therefore, the multi-feed detection device 50 can detect multi-feed of the paper 6.
The ultrasonic transmitter 31 has arrayed ultrasonic transmission elements 56. The ultrasonic wave 55 is transmitted with different phases from the ultrasonic transmission elements 56. The ultrasonic waves 55 with different phases interfere with each other and advance in the direction diagonally intersecting the thickness direction of the transmission circuit substrate 51. When advancing the paper 6 in the planar direction with the transmission circuit substrate 51, the reflected wave of the ultrasonic wave 55 reflected on the paper 6 advances in a direction different from the direction of the ultrasonic transmitter 31. Accordingly, it is possible to reduce the interference of the ultrasonic wave 55 transmitted from the ultrasonic transmitter 31 with the reflected wave.
The paper 6 advances in parallel with the transmission circuit substrate 51. Even when the ultrasonic transmitter 31 is not diagonally disposed with respect to the transmission circuit substrate 51, the ultrasonic transmitter 31 transmits the ultrasonic wave 55 in the direction diagonally intersecting the thickness direction of the transmission circuit substrate 51. Compared to when the ultrasonic transmitter 31 is diagonally installed with respect to the transmission circuit substrate 51, the ultrasonic transmitter 31 can be installed with respect to the transmission circuit substrate 51 with high accuracy when the ultrasonic transmitter 31 is not diagonally installed. Accordingly, the multi-feed detection device 50 can accurately install the ultrasonic transmitter 31 which advances the ultrasonic wave 55 diagonally with respect to the advancing direction of the paper 6.
(2) According to the present embodiment, the transmission drive circuit 52 drives the ultrasonic transmission elements 56 to transmit the ultrasonic wave 55 to the ultrasonic transmission elements 56. The transmission drive circuit 52 controls the phase of the ultrasonic wave 55 transmitted from each of the ultrasonic transmission elements 56. By increasing the phase difference of the ultrasonic waves 55 transmitted from the ultrasonic transmission elements 56, the angle at which the advancing direction of the ultrasonic wave 55 intersects the thickness direction of the transmission circuit substrate 51 can be increased. Therefore, the transmission drive circuit 52 can control the advancing direction 55a of the ultrasonic wave so that the ultrasonic wave 55 advances toward the ultrasonic receiver 27.
(3) According to the multi-feed detection method of the present embodiment, the ultrasonic transmitter 31 includes a plurality of ultrasonic transmission elements 56. In the ultrasonic receiver 27, a plurality of ultrasonic receiving elements 67 receive the ultrasonic wave 55 transmitted from the ultrasonic transmitter 31. Among the plurality of ultrasonic receiving elements 67, an ultrasonic receiving element 67 which receives the ultrasonic wave 55 with the strongest intensity is referred to as the optimum ultrasonic receiving element 125. When the relative position between the ultrasonic transmitter 31 and the ultrasonic receiver 27 installed in the multi-feed detection device 50 changes, the optimum ultrasonic receiving element 125 changes.
The ultrasonic receiver 27 outputs an electrical signal corresponding to the intensity of the ultrasonic wave 55 received by the optimum ultrasonic receiving element 125. Therefore, even when the relative position between the ultrasonic transmitter 31 and the ultrasonic receiver 27 varies when assembling the ultrasonic transmitter 31 and the ultrasonic receiver 27, it is possible to output an electrical signal corresponding to the ultrasonic wave 55 from the optimum ultrasonic receiving element 125 which receives the ultrasonic wave 55 with the highest intensity. As a result, it is possible to assemble the transmission circuit substrate 51 and the ultrasonic receiver 27 without requiring the positional accuracy of the relative position.
Next, an embodiment of a multi-feed detection device installed in a scanner will be described with reference to
The ultrasonic receiver 137 is installed on a receiving circuit substrate 138 as a receiving substrate disposed parallel with the transmission circuit substrate 51. Accordingly, a space can be formed between the receiving circuit substrate 138 and the transmission circuit substrate 51, so that the paper 6 can easily pass between the receiving circuit substrate 138 and the transmission circuit substrate 51.
The ultrasonic receiver 137 includes the receiving element substrate 65, and the receiving element substrate 65 is fixed in contact with the receiving circuit substrate 138. The receiving drive circuit 63 and a wiring 138a are installed on the receiving circuit substrate 138. A receiving shield 139 is installed on a side surface of the receiving element substrate 65. The receiving shield 139 is chassis grounded via the wiring 138a, and the receiving element substrate 65 is shielded against static electricity and magnetic noise.
On the receiving surface 65a of the receiving element substrate 65, the ultrasonic receiving elements 67 are arranged in a matrix as the first embodiment. The ultrasonic receiving elements 67 are arrayed in a direction orthogonal to the thickness direction of the receiving circuit substrate 138. The ultrasonic receiving elements are disposed on the receiving surface 65a, and the receiving element substrate 65 is a flat plate. Since the receiving element substrate 65 can be directly disposed on the receiving circuit substrate 138, it is possible to accurately set the position and the orientation of the ultrasonic receiving elements 67 compared to when the receiving pedestal 64 is diagonally installed between the receiving circuit substrate 138 and the receiving element substrate 65.
Next, an embodiment of a printing device including the multi-feed detection device 50 or the multi-feed detection device 136 will be described using a schematic side sectional diagram showing a structure of the printing device of
That is, in the present embodiment, as shown in
The paper 6 placed on the front paper feed tray 152 and the rear paper feed tray 153 is supplied through a predetermined transport path. The paper 6 is transported along the transport path and is discharged to a paper discharge tray 154 disposed on a front surface 151b side of the printer 151. That is, in the printer 151, there are a first transport path 155 of the paper 6 with the front paper feed tray 152 at an upstream position of the transport path, and a second transport path 156 of the paper 6 with the rear paper feed tray 153 at the upstream position of the transport path. A transport path 157 is configured of the first transport path 155 and the second transport path 156.
First, transport of the paper 6 from the first transport path 155 will be described. A pickup roller 158 is provided so that the outer circumference of the pickup roller 158 comes into contact with the paper 6 with respect to the uppermost paper 6 in
The pickup roller 158 rotates in the counterclockwise direction in
The paper 6 is further transported along the transport guide 159 as the intermediate roller 160 is rotationally driven. When a leading end of the paper 6 passes through the curved portion of the transport guide 159, the leading end of the paper 6 advances substantially parallel along a horizontal portion 159a of the transport guide 159 toward the front surface 151b of the printer 151. When the paper 6 advances substantially horizontally, the paper 6 reaches the multi-feed detection device 161. The multi-feed detection device 161 is installed in the first transport path 155 of the paper 6, and detects whether or not two or more sheets of paper 6 are overlapped. The multi-feed detection device 161 includes an ultrasonic transmitter 161a and an ultrasonic receiver 161b. The multi-feed detection device 50 or the multi-feed detection device 136 described above is used for the multi-feed detection device 161. The multi-feed detection device 50 and the multi-feed detection device 136 are devices capable of accurately installing the ultrasonic transmitter 161a for advancing the ultrasonic wave 55 diagonally with respect to the advancing direction of the paper 6. The printer 151 can be a device including the multi-feed detection device 161 capable of accurately installing the ultrasonic transmitter 161a for advancing the ultrasonic wave 55 diagonally with respect to the advancing direction of the paper 6.
When the paper 6 advances to the front surface 151b side, the leading end of the paper 6 reaches a paper end sensor 162. The paper end sensor 162 has a light emitting unit and a light receiving unit (not shown). The leading end of the paper can be detected by determining whether or not the paper 6 is interrupting an optical path between the light emitting unit and the light receiving unit. The leading end of the paper is detected by the paper end sensor 162, the transport motor is subsequently driven, and the paper 6 is transported to the downstream of the transport path. A transport roller 163 is provided on the front surface 151b side of the paper end sensor 162, and the outer circumference of the transport roller 163 comes into contact with the paper 6 from the lower side. The transport roller 163 is joined with a transport motor, a gear, and the like (not shown), and is rotationally driven by the driving of the transport motor. In
A platen 164 is provided on the front surface 151b side of the transport roller 163, and the platen 164 supports the transported paper 6 from the below in
Next, transport of the paper 6 through the second transport path 156 will be described. As a mechanism member for supplying the paper 6 placed on the rear paper feed tray 153 to the second transport path 156, the printer 151 has a load roller 166, a load driven roller 167, a hopper 168, and the like. The load roller 166 is disposed so as to be rotatable adjacent to a lower end edge of the rear paper feed tray 153. The load roller 166 is joined with an auto sheet feeder motor, a gear, and the like (not shown). The load roller 166 rotates in a clockwise direction in
The hopper 168 is disposed so that the lower side of the rear paper feed tray 153 swings in a direction approaching the load roller 166 and in a direction away from the load roller 166. The hopper 168 approaches the load roller 166 so that the leading end of the uppermost paper 6 on the rear paper feed tray 153 hits the load roller 166, and this paper 6 is interposed between the hopper 168 and the load roller 166. By rotating the load roller 166 in this situation, the paper 6 is sandwiched between the load roller 166 and the load driven roller 167 and transported to the front surface 151b side.
The paper 6 transported by the rotation of the load roller 166 passes through the multi-feed detection device 161. The multi-feed detection device 161 is installed in the second transport path 156 of the paper 6, and detects whether or not two or more sheets of paper 6 are overlapped. The multi-feed detection device 161 is the same device as the multi-feed detection device 50 or the multi-feed detection device 136.
Next, the leading end of the paper 6 reaches the paper end sensor 162. The leading end of the paper 6 further transported to the front surface 151b side by the rotation of the load roller 166 passes through the paper end sensor 162 and reaches the transport roller 163. The paper 6 is transported on the platen 164 by the transport roller 163. The print image is formed by repeating the main scanning of the carriage 165 and the sub-scanning of the paper 6. The path through which the paper 6 is transported from the rear paper feed tray 153 to the paper discharge tray 154 is the second transport path 156. A transport path 157 is configured of the first transport path 155 and the second transport path 156.
As described above, according to the present embodiment, it has the following effects.
(1) According to the present embodiment, the printer 151 includes the transport path 157. The multi-feed detection device 161 is installed in the transport path 157, and the multi-feed detection device 161 detects whether or not two or more sheets of paper 6 are overlapped. The multi-feed detection device 50 or the multi-feed detection device 136 is used for the multi-feed detection device 161. The multi-feed detection device 50 or the multi-feed detection device 136 is a device capable of reducing the interference of the ultrasonic wave 55 transmitted from the ultrasonic transmitter 31 and the reflected wave. Since the ultrasonic wave 55 transmitted from the ultrasonic transmitter 161a does not interfere with the reflected wave, the multi-feed detection device 161 can reliably detect whether or not two or more sheets of paper 6 are overlapped. The multi-feed detection device 50 or the multi-feed detection device 136 is a device capable of accurately installing the ultrasonic transmitter 31 for advancing the ultrasonic wave 55 diagonally with respect to the advancing direction of the paper 6. The printer 151 can be a device including the multi-feed detection device 161 capable of accurately installing the ultrasonic transmitter 161a for advancing the ultrasonic wave 55 diagonally with respect to the advancing direction of the paper 6.
The present embodiment is not limited to the above-described embodiments, and various modifications and improvements can be made by those having ordinary knowledge in the art within the technical idea of the present disclosure. Modification examples will be described below.
In the first embodiment, the ultrasonic transmitter 31 is installed on the upper substrate 29, and the ultrasonic receiver 27 is installed on the lower substrate 12. The ultrasonic wave 55 is transmitted from the +Z direction side of the paper 6, and the ultrasonic wave 55 is received from the −Z direction side of the paper 6. The positions of the ultrasonic receiver 27 and the ultrasonic transmitter 31 may be exchanged. Here, the multi-feed detection device 50 can detect multi-feed, and can be assembled with high accuracy.
In the first embodiment, whether the number of paper 6 passing through the multi-feed detection device 50 is zero, one, or two is detected. The multi-feed detection device 50 may detect a state where three or more sheets of paper 6 are overlapped. Detection suitable for the electronic device may be performed.
In the first embodiment, the comparator circuit 111 compares the output voltage of the peak hold circuit 108 with the multi-feed determination voltage 132. The CPU 14 of the control unit 13 may determine whether or not the paper is in a multi-feed state using the output of the A/D converter circuit 112. The multi-feed determination voltage 132 can be easily switched when changing the material of the paper 6.
In the first embodiment, the ultrasonic transmission elements 56 of the ultrasonic transmitter 31 are arranged in a matrix. The ultrasonic transmission elements 56 may be arranged in one column in the X direction. Here, the ultrasonic transmitter 31 can transmit the ultrasonic wave 55 toward the ultrasonic receiver 27. In the ultrasonic receiver 27, the ultrasonic receiving elements 67 are arranged in a matrix. The ultrasonic receiving elements 67 may be arranged in one column. Here, the optimum ultrasonic receiving element 125 can be selected from the plurality of ultrasonic receiving elements 67. Only one ultrasonic receiving element 67 can be disposed. Here, the multi-feed detection device 50 can accurately install the ultrasonic transmitter 31 which advances the ultrasonic wave 55 diagonally with respect to the advancing direction of the paper 6. The content of Modification Examples 1 to 4 can be applied to the second embodiment.
Hereinafter, contents derived from the embodiment will be described.
A multi-feed detection device includes a substrate to which an ultrasonic transmitter transmitting an ultrasonic wave is installed, and an ultrasonic receiver receiving the ultrasonic wave, in which the ultrasonic transmitter has arrayed ultrasonic elements and transmits ultrasonic waves with different phases from each of the ultrasonic elements to transmit the ultrasonic wave in a direction diagonally intersecting a thickness direction of the substrate.
According to this configuration, the multi-feed detection device includes a substrate to which an ultrasonic transmitter is installed and an ultrasonic receiver. The ultrasonic receiver receives the ultrasonic wave transmitted from the ultrasonic transmitter. When there is a sheet-like detection target in the course of the ultrasonic wave, as the number of detection targets increases, the intensity of the ultrasonic wave passing through the detection target decreases, so that the multi-feed detection device can detect the number of detection target.
The ultrasonic transmitter has arrayed ultrasonic elements. Each of the ultrasonic elements transmits ultrasonic waves with different phases. The ultrasonic waves with different phases interfere with each other so that the ultrasonic wave advances in the direction diagonally intersecting the thickness direction of the substrate. When advancing the detection target in a planar direction with the substrate, the reflected wave of the ultrasonic wave reflected on the detection target advances in a direction different from the direction in which the ultrasonic transmitter is positioned. Accordingly, it is possible to reduce the interference of the ultrasonic wave transmitted from the ultrasonic transmitter with the reflected wave.
The detection target advances parallel to the substrate. Even when the ultrasonic transmitter is not diagonally disposed with respect to the substrate, the ultrasonic transmitter transmits the ultrasonic wave in the direction diagonally intersecting the thickness direction of the transmission circuit substrate. Compared to when the ultrasonic transmitter is diagonally installed with respect to the substrate, the ultrasonic transmitter can be installed with respect to the substrate with high accuracy when the ultrasonic transmitter is not diagonally installed. Therefore, the multi-feed detection device can advance the ultrasonic wave diagonally with respect to the advancing direction of the detection target even when the ultrasonic transmitter is not diagonally disposed with respect to the substrate.
The multi-feed detection device may further include a drive circuit for driving the ultrasonic elements, in which the drive circuit may control a phase of an ultrasonic wave transmitted from each of the ultrasonic elements to control an advancing direction of the ultrasonic wave.
According to this configuration, the drive circuit drives the ultrasonic element to transmit the ultrasonic wave to the ultrasonic element. The drive circuit controls the phase of the ultrasonic wave transmitted by each ultrasonic element. By increasing the phase difference of the ultrasonic waves transmitted from each ultrasonic element, the angle at which the advancing direction of the ultrasonic wave intersects the thickness direction of the substrate can be increased. Accordingly, the drive circuit can control the advancing direction of the ultrasonic wave so that the ultrasonic wave advances toward the ultrasonic receiver.
In the multi-feed detection device, the ultrasonic receiver may include a plurality of ultrasonic receiving elements, and the plurality of ultrasonic receiving elements may receive the ultrasonic waves transmitted from the ultrasonic transmitter and the ultrasonic receiver may output an electrical signal corresponding to an intensity of the ultrasonic wave received by the ultrasonic receiving element which receives an ultrasonic wave with a strongest intensity among the plurality of ultrasonic receiving elements.
According to this configuration, the ultrasonic receiver includes a plurality of ultrasonic receiving elements. In the ultrasonic receiver, the plurality of ultrasonic receiving elements receive the ultrasonic wave transmitted from the ultrasonic transmitter. The ultrasonic receiving element which receives the ultrasonic wave with the strongest intensity among the plurality of ultrasonic receiving elements is referred to as an optimum ultrasonic receiving element. When the relative position between the ultrasonic transmitter and the ultrasonic receiver installed in the multi-feed detection device changes, the optimum ultrasonic receiving element changes.
The ultrasonic receiver outputs an electrical signal corresponding to the intensity of the ultrasonic wave received by the optimum ultrasonic receiving element. Therefore, even when the relative position between the ultrasonic transmitter and the ultrasonic receiver varies when assembling the ultrasonic transmitter and the ultrasonic receiver, it is possible to output an electrical signal corresponding to the ultrasonic wave from the optimum ultrasonic receiving element which receives the ultrasonic wave with the highest intensity. As a result, the substrate and the ultrasonic receiver can be assembled without requiring the positional accuracy of the relative position.
In the multi-feed detection device, the ultrasonic receiver may be installed on a receiving substrate disposed parallel to the substrate, and the ultrasonic receiving elements are arrayed in a direction orthogonal to a thickness direction of the receiving substrate.
According to this configuration, the ultrasonic receiver is installed on the receiving substrate. The receiving substrate is disposed parallel with the substrate. Therefore, since a space can be formed between the receiving substrate and the substrate, the detection target can easily pass between the receiving substrate and the substrate. The ultrasonic receiving elements of the ultrasonic receiver are arrayed in a direction orthogonal to the thickness direction of the receiving substrate. This configuration can be easily realized by disposing the ultrasonic receiving element on a flat plate. Since the ultrasonic receiving elements of the ultrasonic receiver can be arranged parallel with the receiving substrate, it is possible to accurately set the position and the orientation of the ultrasonic receiving element compared to when a pedestal is diagonally installed between the receiving substrate and the ultrasonic receiving element of the ultrasonic receiver.
The electronic device includes a multi-feed detection device installed in a transport path of a detection target and detecting whether or not two or more of the detection targets are overlapped, in which the multi-feed detection device is the multi-feed detection device described above.
According to this configuration, the electronic device includes a transport path. A multi-feed detection device is installed in the transport path, and the multi-feed detection device detects whether or not two or more detection targets are overlapped. The above-described multi-feed detection device is used for the multi-feed detection device. Accordingly, the multi-feed detection device is a device capable of reducing the ultrasonic wave transmitted from the ultrasonic transmitter interfering with the reflected wave. Since the ultrasonic wave transmitted from the ultrasonic transmitter does not interfere with the reflected wave, the multi-feed detection device can reliably detect whether or not two or more detection targets are overlapped. The multi-feed detection device can accurately install the ultrasonic transmitter advancing the ultrasonic wave diagonally with respect to the advancing direction of the detection target. Therefore, the electronic device can be a device including the multi-feed detection device capable of accurately installing the ultrasonic transmitter advancing the ultrasonic wave diagonally with respect to the advancing direction of the detection target.
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