This invention relates to a multi-fold leaf joinery assemblies, that is to say folding door or window assemblies which have multiple door or window leaves that are pivotally inter-connected. The leaves in such assemblies fold relative to each other as the door or window is opened, and unfold as the door or window is closed.
Multi-fold leaf assemblies, such as so called “bi-fold” door assemblies, for example, suffer a number of problems.
The most significant problem is the scrubbing that occurs between the frame seal on the frame head or sill and seals on vertical edges of the leaves of the assembly. Scrubbing eventually results in worn seals which inevitably require replacement. It can also result in damage to the door or window leaf itself.
Structural problems also exist with known arrangements. One of these is the provision of roller or bogey units on one side of an upper or lower leaf rail or at the top or bottom of a stile. Since these bogey units are off-centre, distortion of the leaf tends to occur over time. The position of the bogey or roller unit also tends to adversely affect aesthetics of the assembly.
The roller or bogey units that are currently used work in conjunction with a track that is provided in the frame or as an attachment to the frame. This allows the leaves to be wheeled or rolled along the track to allow them to fold relative to each other during opening, and to unfold during closing. Tracks are prone to contamination from debris such as stones, grit and dust which tend to collect on or in the track and interfere with the movement of the bogey or roller unit. Apart from making operation of the assembly difficult, debris in the track or channel can damage the bogey or roller unit and significantly reduce the life span of the assembly.
Multi-fold leaf assemblies also present security problems when trying to maintain the leaves in any position apart from a fully closed position.
It is an object of the present invention to provide multi-fold leaf joinery apparatus or a multi-fold leaf joinery assembly that overcomes one or more disadvantages of known apparatus or assemblies.
It is another object of the invention to provide bogey or roller unit apparatus for multi-fold leaf joinery apparatus that overcomes one or more disadvantages of known apparatus.
Alternatively, it is an object of the invention to at least provide the public with a useful choice.
Other objects of the invention will become apparent from the following description, which is given by way of example only.
Accordingly, in one aspect the invention consists in a joinery bogey for a multi-fold joinery leaf assembly having a plurality of joinery leaves provided in
a frame, the joinery bogey including:
a body adapted to travel along a track mounted on the frame;
a pivot mount provided on the body for a pivot connection between the body and at least one of the leaves, the at least one leaf having a moveable edge proximal to the bogey, the moveable edge being provided adjacent to a frame seal for a head or sill of the frame when the at least one leaf is in a closed position, and the pivot connection being located so that the moveable edge has a component of movement away from the frame upon initiation of opening of the at least one leaf.
In a preferred embodiment a wall segment is provided on the body for location adjacent to the frame seal, and the at least one leaf being disposed about a periphery of the wall segment when the at least one leaf is in the closed position, the moveable edge comprising a part of the periphery.
In a preferred embodiment the bogey is pivotally connected to the at least one leaf and regions of the leaf adjacent to the periphery of the wall segment are contoured or recessed such that the wall is substantially accommodated by the leaf when the leaf is in the closed position so that a substantially continuous planar surface is provided adjacent to the frame seal.
The wall segment may have at least one vertical side and the moveable edge may be provided adjacent to the vertical side, the vertical side being horizontally displaced from the pivot connection.
Preferably the wall segment includes two horizontal sides, one horizontal side being disposed above the level of the frame seal and the other horizontal side being disposed below the level of the frame seal.
The movement of the moveable edge away from the frame upon initiation of opening of the at least one leaf preferably substantially prevents scrubbing between the moveable edge and the frame seal. The moveable edge may comprise at least part of a seal provided on the at least one leaf.
In a preferred embodiment the body includes one or more wheels which may rotate through an arc of movement in a plane perpendicular to the direction of travel of the bogey unit along the frame.
In a second aspect the invention consists in A multi-fold, joinery leaf assembly having two or more door or window leaves pivotally connected together about a vertical axis, a bogey unit pivotally connected to at least one of the leaves about a vertical axis and being adapted to travel along a track mounted on a frame, the at least one leaf having a moveable edge proximal to the bogey, the moveable edge being provided adjacent to a frame seal for a head or sill of the frame when the at least one leaf is in a closed position, and the pivot connection being located so that the moveable edge has a component of movement away from the frame upon initiation of opening of the at least one leaf.
In a preferred embodiment the bogey unit is provided with a wall segment for location adjacent to the frame seal, and the at least one leaf is disposed about a periphery of the wall segment when the at least one leaf is in the closed position, the moveable edge comprising a part of the periphery.
In a preferred embodiment regions of the at least one leaf adjacent to the periphery of the wall segment are contoured or recessed such that the wall is substantially accommodated by the leaf when the leaf is in the closed position so that a substantially continuous planar surface is provided adjacent to the frame seal.
The wall segment may have at least one vertical side and the moveable edge may be provided adjacent to one of the vertical sides, the vertical side being horizontally displaced from the pivot connection between the bogey and the at least one leaf.
Preferably the wall segment includes two horizontal sides, one horizontal side being disposed above the level of the frame seal and the other horizontal side being disposed below the level of the frame seal.
The track is preferably provided in a sill of the frame and the at least one leaf is provided directly over the track.
The bogey unit may include the pivot connection, and the bogey unit may further include one or more stile or rail engaging arms which connect the bogey unit to a stile or rail of the at least one leaf.
The assembly may comprise a plurality of extruded components.
Preferably, the track is replaceable in the frame.
In a preferred embodiment the movement of the moveable edge away from the frame upon initiation of opening of the at least one leaf substantially prevents scrubbing between the moveable edge and the frame seal.
The moveable edge preferably comprises at least part of a seal provided on the at least one leaf.
The bogey unit may include one or more wheels which may rotate through an arc of movement in a plane perpendicular to the direction of travel of the bogey unit along the frame.
In a third aspect the invention consists in a joinery bogey for a multi-fold joinery leaf assembly, the bogey unit including:
a track movement means to allow the bogey to move along a track;
a pivot assembly pivotally connecting a stile or rail engaging arm to the bogey unit, each stile or rail engaging arm being adapted to be attached to a stile or arm of a joinery leaf.
A further stile or rail engaging arm may be pivotally connected to the bogey unit by the pivot assembly.
The stile or rail engaging arm is preferably adapted to be attached to the stile or rail of a leaf by being received within a cavity provided in the stile or rail.
In a fourth aspect the invention consists in a track assembly for a multi-fold joinery leaf installation having an extruded frame member with a recess adapted to receive a track, the track being insertable and removable to and from the recess and having at least one wall defining a central cavity and two edges, at least one of the edges being adapted to support a bogey unit.
Preferably the at least one edge includes a lip or bead providing a substantially convex surface.
In a preferred embodiment the track includes a coating to reduce wear.
The track may be formed from a different material than the frame.
Optionally, the frame member is formed from aluminum and the track is formed from stainless steel.
The cavity is preferably adapted to accommodate a guide member dependent from the bogey unit.
Optionally, the bogey unit is provided clear of a base of the cavity so that the cavity in use allows particulate matter to fall therein so as to prevent the particulate matter from interfering with movement of the bogey unit along the track.
In a fifth aspect the invention consists in a bogey unit a joinery bogey for a multi-fold joinery leaf assembly having a plurality of joinery leaves provided in a frame, the joinery bogey including:
a body having one or more wheels to allow the unit to travel along a track mounted on the frame, and means to allow the one or more wheels to rotate through an arc of movement in a plane perpendicular to the direction of travel of the bogey unit along the frame.
The invention also consists in a kit of parts for any one of the apparatus or constructions according to the foregoing aspects.
Further aspects to the invention, which should be considered in all its novel aspects, may become apparent from the following description which is given by way of example only and with reference to the accompanying drawings.
The invention will now be described with reference to a number of preferred embodiments.
As a person skilled in the relevant art will appreciate, reference in this document to leaves refers to the folding elements such as panels (which may be glazed) including door panels or windows, for example. References in this document to multi-fold leaf assemblies include assemblies such as those commonly referred to as bi-fold door assemblies, i.e. those having two or more folding leaves. When these assemblies are in the closed position, the leaves are aligned so as to be parallel to the plane of the building opening in which they are disposed. In an open position or configuration the panels are disposed at an angle to the plane of the opening. In a fully open position the leaves are substantially perpendicular to the plane of the opening.
Referring to
As illustrated in
The bogey unit preferably has a frame or chassis which may be provided as a unitary member, for example being cast or moulded or extruded. The frame generally includes elongate portions 14 and 15 and a pivot mounting structure which may be in the form of pivot arm 8 which supports a pivot base 5. Provided on the frame are one or more wheels or rollers 4 mounted relative to the frame by bearings 50 which may be supported by axles 52. Guide rollers 11 may also be provided to assist guiding the bogey unit in a track as will be further described below.
Referring to
A wall segment 6 is also mounted dependent from the frame of the bogey unit such that it extends parallel to the bogey unit, i.e. parallel to the frame and the plane of the opening in which the unit is disposed in use. The wall segment 6 will contact a frame seal 25 (refer to
The lower parts of the stiles (or mullions) and the rails of the leaf members are recessed, apertured or otherwise formed so as to accommodate the wall segment 6. Seals 20 are provided on the edges of the leaves so that sealing contact is made between the leaves and the peripheral edges of wall segment 6 when the assembly is in the closed position, as can be seen in
In
The wheels (or rollers) 4 have a concave outer surface which engages with lips 62 and 63 to assist the rollers to follow the lips 62 and 63 of the track in use. The guide roller 11 rests within an upper part of the cavity 61 of the track to provide further lateral support which prevents the bogey from becoming disengaged or derailed from the track.
The cavity 61 provided in the track allows debris, especially particulate matter such as stones, dirt and dust, to collect in the base of the channel. As can be seen, the bogey unit rests some distance above the base, so that debris that collects in the base is very unlikely to interfere with the movement of the bogey unit along the track.
The frame 64 may be constructed from a variety of different materials. As illustrated in
In a preferred embodiment, as shown, the bogey unit sits directly below the leaf that it supports and rests directly on top of the track 60. Therefore, the significant weight of the leaf or leaves that the bogey unit supports bears directly upon the track and thus upon the frame. This differs significantly from many existing constructions where the bogey unit is frequently attached to the side of an upper or lower rail of the leaf meaning that the weight of the leaf or leaves is not directly aligned with the track. Accordingly, distortion can occur in the leaf or frame. The alignment of forces realised with the present invention overcomes this problem.
The folding door assembly 1 preferably further includes an overhead rail.
Turning to FIGS. 7 to 10, an embodiment of the invention is shown in which a structural unit is provided including a bogey or carriage and also effectively including the lower (or upper) corner or corners of a leaf or leaves that the bogey unit supports in use. These hingedly connected corner assemblies include arms or spigots 41 to 44 about which rails or stiles of the leaves can be located in order to create the required multi-fold leaf structure. Therefore, the invention also provides a structural unit which may be used to create a multi-fold leaf assembly. Although the structural unit shown in FIGS. 7 to 10 shows a structural unit for two leaf corners which are hingedly interconnected about a bogey unit, those skilled in the art will appreciate that the structural unit is also applicable to the other embodiments referred to in this document, including for example the embodiments shown in
The embodiment shown in FIGS. 7 to 10 has the advantage that it facilitates construction of a complete multi-leaf assembly from extruded aluminum components. Furthermore, the extruded aluminum components themselves have a grain and the assembly of extruded components using the structural unit shown in FIGS. 7 to 10 can provide a multi-leaf assembly which has a desirable aesthetic appearance which compares favourably with timber joinery products. This is because the grain of timber products (for example, a glazed timber multi-fold door assembly) will have stiles and rails, having a grain with a distinctive appearance. The present invention allows that appearance to be imitated, at least to a certain extent, using aluminum fabrication. The components, or some of the components, may instead be constructed using casting and/or machining processes.
Referring now to
In
In use, the wall segment 6 is adapted to co-operate with seals 20 retained in retaining grooves 21 in the sill members of the leaves 30, 31 when in a closed configuration to provide a weather seal i.e. to assist prevention of draughts/air/wind driven water movement through the multi-fold assembly 1. The seals are positioned around the sides and top edges of the wall segment 6. The seals 20 could include air seals or compression seals as would be known in the art. A further preferred option is that the seals 20 may include barbs adapted to engage with ribs of further seals on the wall 6 when the leaves 30, 31 are in a closed configuration. Thus the wall 6 effectively fills a recess provided in each panel member in the vicinity of the frame seal along the sill and head of the frame. The outer surface of wall segment 6 therefore provides a surface which contacts the frame seals along the head and sill of the frame when the assembly is in the closed position.
As shown in
Referring now to FIGS. 14 to 17, an alternative bogey wheel assembly is shown. Features of the embodiment shown in FIGS. 14 to 17 which are the same as or similar to those of the embodiments discussed above have the same reference numerals.
In some multi-fold joinery assemblies the centre of mass of the joinery leaves moves away from the frame as the leaves assume an open position. Depending on the loads involved, this may exert a considerable turning moment on the bogey unit. Such turning moments may tilt or rotate the bogey unit, leaving only the wheel(s) on the outside of the unit in contact with the track.
The embodiment of FIGS. 14 to 17 allows the axle 52, and thus the wheels 4, to rotate relative to the bogey unit 11 approximately three degrees either side of horizontal in a plane perpendicular to the direction of motion of the bogey unit. This movement allows the wheels on both sides of the bogey unit to remain in contact with the track. The arc of movement is illustrated in
The chassis includes recesses 122 on either side to accommodate the wheel movement on axle rotation, and the axle includes a pivot pin (or projection) 124 at least one end of which is received in the chassis. The assembly of the wheels 4, axle 52 and pivot pin 124 is shown more clearly in
The embodiment shown in FIGS. 14 to 17 may be used in conjunction with other embodiments described above to allow both wheels of the bogey unit to remain on the track 60 in response to rotational movement of the bogey unit.
This means that seal-to-seal friction and wear from scrubbing is eliminated. This has the advantage of reducing the need to replace seals as frequently as required with known constructions.
Furthermore, the reduction of seal/seal friction and/or scrubbing means that seals are more likely to function in their correct position. Damaged or worn seals have a tendency to bunch or sit in an undesirable or irregular position. This can allow air flow or draughts through the gap, and cause further damage to the seals. The present invention provides a means of extending the life of the seals 20 so that these problems may be avoided.
The current invention also provides a means of improving security and locking of a folding door assembly. The invention incorporates part of a bogey at the internal seal that runs parallel to the frame, such as wall segment 6 in the current example. This feature enables the fitting of lockable security bolts (for example bolt 85 in
Wherein the foregoing description reference has been made to specific components or integers of the invention having known equivalents then such equivalents are herein incorporated as if individually set forth.
Although this invention has been described by way of example and with reference to possible embodiments thereof, it is to be understood that modifications or improvements may be made thereto without departing from the scope of the invention.
Throughout this document the word “comprise” and variations such as “comprises” and “comprising” is intended to be interpreted in an inclusive sense.
Number | Date | Country | Kind |
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528921 | Oct 2003 | NZ | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/NZ04/00256 | 10/14/2004 | WO | 3/12/2007 |