A portion of the disclosure of this patent document contains material that is subject to copyright protection. The copyright owner has no objection to the facsimile reproduction by anyone of the patent document or the patent disclosure, as it appears in the Patent and Trademark Office patent files or records, but otherwise reserves all copyright rights whatsoever.
The present disclosure relates generally to a sonar transducer and in one exemplary aspect to a narrow beam multi-frequency piston sonar transducer for measuring underwater current as a function of depth, for example, an Acoustic Doppler Current Profiler (ADCP) system.
Underwater sonar transducers are widely used in different types of acoustic backscatter systems to measure velocity and/or distance along narrow acoustic beams. A class of these sonars employs a single disk transducer where the piston transducer produces a single acoustic radiating beam normal to the transducer face. One such exemplary prior art piston transducer 100 is illustrated in
However, such prior techniques are limited in that: (1) the bandwidth at each operating frequency is limited to about six percent (6%); (2) the phased array transducers disclosed in the above-referenced ADCP application are more expensive to manufacture than the aforementioned four-piston sets; (3) they are not useable in subsurface mooring application where a mooring cable in disposed in front of the transducer due as a result of near field beamforming requirements in front of the transducer; and (4) are not usable for deep ocean deployments due to lower pressure ratings of the multi-element arrays. Accordingly, transducer apparatus are desired that address the foregoing concerns.
The present disclosure addresses the foregoing needs by providing improved transducer apparatus and methods of manufacture and use.
In one aspect, a broadband electroacoustic transducer for producing sound in a fluid medium is disclosed. In one embodiment, the broadband electroacoustic transducer includes a plurality of disk transducer elements, each having different fundamental resonance frequencies with each fundamental resonance frequency having an independent surface area and the different fundamental frequencies being a result of differing dimensions between each of the plurality of disk transducer elements and/or each of the plurality of disk transducer elements having different backing and/or front layers in order to produce surface vibrations to form independent beams in the far field. The two transducers are embodied within the area of a single frequency transducer and the radiating surfaces for these two transducers are independent of one another.
In one variant, the plurality of disk transducer elements includes a first disk transducer element and a second disk transducer element, where the second disk transducer element is positioned within a first aperture of the first disk transducer element and the second disk transducer element operating at a resonant frequency that is higher than the first disk transducer element so that the first disk transducer element and the second disk transducer element having an identical, or near identical, beam width in the far field. The two transducers can be configured and may be operated independent of each other.
In yet another variant, the first disk transducer element and the second disk transducer element each include a bandwidth of approximately 50%, the bandwidth being 25% above and 25% below the respective fundamental resonant frequencies of the first disk transducer element and the second disk transducer element.
In yet another variant, the plurality of disk transducer elements may be operated at a same resonant frequency in an alternative operating mode such as in narrow band or broad band mode in ADCP application.
In yet another variant, the plurality of disk transducer elements are aligned axisymmetrically with a height-to-radius aspect ratio less than unity in order to produce acoustic radiation along the direction of the axis of symmetry and simultaneously in the direction perpendicular to the axis of symmetry.
In yet another variant, the plurality of disk transducer elements are encapsulated in a cup made of metal or plastic that permits acoustical radiation based on excitation of the respective fundamental resonance frequency of a respective piezoelement.
In yet another variant, the second disk transducer element is ¼ of the thickness of the first disk transducer element, the thickness difference contributing to the identical, or near identical, beam width.
In yet another variant, the plurality of disk transducer elements are connected electrically to a transmitting device to realize operation as an acoustic source or acoustic receiver, capable of measuring water currents underwater, detecting depth of a given water column, and measuring backscattering signal strength to detect objects underwater.
In yet another variant, the second disk transducer element may be used for measuring underwater water flow speed and direction in shallow water or at close range to the electroacoustic transducer and the first disk transducer element may be used for measuring underwater water flow speed and direction at ranges farther away from the electroacoustic transducer.
In yet another variant, the plurality of disk transducer elements may operate at depths close to a surface of the fluid medium and may also be deployed deeper of at depths of at least 2000 m.
In yet another variant, each disk transducer element of the plurality of disk transducer elements may collectively operate in a frequency range that varies from 50 kHz to 3 MHz and operated at a local bandwidth of about 25% of the resonant frequency of operation.
In yet another variant, the plurality of disk transducer elements may collectively be used as a high power device with half passive materials.
In yet another variant, the first transducer consists of a flat faced piston with an open central portion, and the second transducer array is located within this central portion as shown in
In yet another aspect of the disclosure, a multi-frequency transducer assembly for use in an Acoustic Doppler Current Profiler (ADCP) application is disclosed. In one embodiment, the multi-frequency transducer array includes a single transducer assembly structure having a first transducer set optimized for operation over a long current profiling range, and a second transducer set optimized for operation over a shorter range with significantly higher spatial, temporal spatial resolution.
In yet another aspect of the disclosure, methods of manufacturing or using any of the aforementioned transducer assemblies are disclosed.
These and other aspects of the disclosure shall become apparent when considered in light of the disclosure provided herein.
The features, objectives, and advantages of the disclosure will become more apparent from the detailed description set forth below when taken in conjunction with the drawings, wherein:
All Figures disclosed herein are © Copyright 2018 Rowe Technologies, Inc. All rights reserved.
Reference is now made to the drawings wherein like numerals refer to like parts throughout.
The present disclosure provides, inter alia, a dual frequency piston transducer which is capable of simultaneously or sequentially forming two overlaying acoustic beams. The transducer consists of two or more electrically and acoustically independent piston transducers operating at different frequencies that are physically integrated into a single multi-frequency configuration. This single multi-frequency configuration consists of a high frequency aperture located within the aperture area of a lower frequency piston transducer. Additionally, multiple dual frequency piston transducers that are incorporated within a single housing are also disclosed and contemplated for use in, for example, ADCP applications.
Detailed descriptions of the various embodiments and variants of the apparatus and methods of the disclosure are now provided. While primarily discussed in the context of Acoustic Doppler Current Profiler (ADCP) applications, the various apparatus and methodologies discussed herein are not so limited. In fact, many of the apparatus and methodologies described herein are useful in sonar applications where diverse operating frequencies are advantageous, and where multiple transducer apertures are also important. For example, the dual frequency piston transducer apparatus disclosed herein may be utilized in determining zooplankton size and distribution, fish finders, Doppler velocity logs used for navigation and other suitable types of sonar applications.
Furthermore, while primarily discussed in the context of a dual frequency piston transducer having two distinct transducer surfaces, it is appreciated that additional transducer surfaces (i.e. three (3) or more) could be embodied within a piston transducer in accordance with embodiments of the present disclosure as described elsewhere herein. In addition, certain features discussed with respect to specific implementations can, in many instances, be readily adapted for use in one or more other contemplated implementations that are described herein. It can be readily recognized by one of ordinary skill, given the present disclosure that many of the features described herein possess broader usefulness outside of the specific examples and implementations with which they are described.
Referring now to
For example, transducer element 202 may operate at a fundamental resonant frequency of approximately twelve hundred (1,200) kHz, while transducer element 204 may operate at a fundamental resonant frequency of approximately three hundred (300) kHz. This factor of four separation in frequencies is chosen mainly due to the collective difference in backscattering strength for the two different frequencies (i.e., measurements collected from each of these frequencies are differentiable from the other frequency, etc.). However, it would be readily apparent to one of ordinary skill given the contents of the present disclosure that the aforementioned frequencies of operation are merely exemplary and could be readily modified to have other fundamental resonant frequencies in alternative variants. For example, it would be reasonable for each of the transducer faces to operate at frequencies that may vary between approximately fifty (50) kHz and three (3) MHz (or any operating frequency lying there between). Moreover, due to the nature of the construction of the dual frequency piston transducer 200, this transducer may operate at depths closer to the surface of the fluid medium, as well as at greater depths of approximately two-thousand meters (2,000 m). In some implementations, the distinct and independent disk transducer elements 202, 204 may be configured to operate at the same (identical or near identical) frequency range. Such identical or near identical range may be useful dependent upon the surface area to be measured, the range of measurement and/or the volume coverage underwater.
In some implementations, the transducer elements 202, 204 may consist of separate electro-acoustic transducer elements which may be sized so as to have differing fundamental resonance frequencies. These transducer elements 202, 204 may be aligned axisymmetrically with a height-to-radius aspect ratio less than unity in order to produce acoustic radiation along the direction of the axis of symmetry. The electro-acoustic (or electro-mechanical) transducer elements 202, 204 may also be used as high power devices that utilize half passive materials. As is understood by one of ordinary skill, half passive materials need not necessarily be connected directly to the voltage source that drives the transducer, although these types of materials are useful for the vibrations that they produce. The fundamental resonant frequencies for each of these transducer elements 202, 204 may be dependent on both the diameter of the transducer element 202, 204 as well as the depth (thickness) of various materials used in respective transducer elements 202, 204. For example, using the aforementioned operating example of twelve hundred (1,200) kHz and three hundred (300) kHz, the diameter of these transducer elements 202, 204 may be equivalent to ten (10) wavelengths of the fundamental resonant frequencies wide. Furthermore, using the aforementioned example, the diameter of transducer element 204 will be approximately four (4) times larger than the diameter of transducer element 202.
In some implementations, the two (or more) distinct transducer elements 202, 204 may be used independently from one another. In other words, simultaneous operation of both transducer elements 202, 204 may not be required at all times, and independent operation of the transducer elements 202, 204 may be advantageous in certain applications. For example, should a user wish to detect the surface at a depth of around 500 m, the low frequency transducer may only be used. However, as the user moves towards the shore (e.g., on a vessel or ship), the operation of the dual frequency piston transducer 200 may switch to the high frequency transducer from the low frequency transducer as the depth becomes shallower. This allows for a variety of applications to be utilized in a single dual frequency piston transducer 200. The dual frequency piston transducer 200 may also be used for echo characterization, river discharge and sediment measurement and the like. Such usage scenarios are highly useful as prior devices required two separate systems with two different frequencies in order to make measurements for such applications. In other words, the dual frequency piston transducer 200 has the benefit of providing these types of measurement in one system that is more efficient in terms of space, use and handling.
The dual frequency piston transducer 200 shown in
As but another example, layers 210l, 210h may consist of a baffle material such as a so-called Syntactic Acoustic Damping Material (SADM). The use of SADM (and other suitable baffle materials) may operate to act as an acoustic baffle which causes the transducer 200 to radiate energy to the front of the transducer surface, while minimizing/eliminating radiation in other directions. In addition, the use of SADM isolates the dual frequency piston transducer 200 from the structure to which it is installed. These baffle materials may be chosen such that they are lightweight, yet provide high acoustic isolation. As previously alluded to above, the construction of these dual frequency transducers 200 may also allow for operation at increased depths as compared with, for example, the dual frequency phased array described in co-owned U.S. patent application Ser. No. 13/282,257 filed Oct. 26, 2011 entitled “Multi Frequency 2D Phased Array Transducer”, the contents of which were previously incorporated supra. For example, the aforementioned multi frequency 2D phased array transducer includes dicing for the transducer elements which limits its ability to be deployed at greater depths. While techniques exist that permit these phased array transducers to operate at greater depths, the manufacturing cost of deploying these phased array transducers at greater depths can be an order of magnitude (or more) higher from the dual frequency piston transducer 200 described herein.
Referring now to
The generated beams may also have a relatively narrow beam width θ, which may be dependent upon the frequency of operation. For example, using the aforementioned operating example of twelve hundred (1,200) kHz and three hundred (300) kHz, the value of θ may be equivalent to approximately one and a half degrees (1.5°). The transducer is limited to about twenty-five percent (25%) above or twenty-five percent (25%) below a nominal operating frequency. Contrast with the bandwidth described in co-owned U.S. patent application Ser. No. 13/282,257 filed Oct. 26, 2011 entitled “Multi Frequency 2D Phased Array Transducer”, the contents of which were incorporated supra, which may be limited to about six percent (6%).
The transducer structure may include a so-called cup 400 which houses the low and high frequency transducers. The cup 400 may be made from a variety of materials including, polymer-based materials, a metal material (whether cast, forged or machined), or any other suitable material for the intended application.
The dual frequency piston transducers 200 also advantageously reside in a single housing 502. This housing 502 may constitute a “cup” that may be made from any number of suitable materials including metals, polymers, or combinations of the foregoing. Such a transducer array 500 may permit acoustical radiation patterns based on the excitation of the particular resonance frequency of the piezo-element. Herein lays a salient advantage of the configuration 500 shown in
It will be recognized that while certain aspects of the disclosure are described in terms of a specific sequence of steps of a method, these descriptions are only illustrative of the broader methods of the disclosure, and may be modified as required by the particular application. Certain steps may be rendered unnecessary or optional under certain circumstances. Additionally, certain steps or functionality may be added to the disclosed embodiments, or the order of performance of two or more steps permuted. All such variations are considered to be encompassed within the implementations disclosed and claimed herein.
While the above detailed description has shown, described, and pointed out novel features of the disclosure as applied to various embodiments, it will be understood that various omissions, substitutions, and changes in the form and details of the device or process illustrated may be made by those skilled in the art without departing from the disclosure. The foregoing description is of the best mode presently contemplated of carrying out the disclosure. This description is in no way meant to be limiting, but rather should be taken as illustrative of the general principles of the disclosure. The scope of the disclosure should be determined with reference to the claims.
This application claims the benefit of priority to co-owned and co-pending U.S. Provisional Application Ser. No. 62/633,468 of the same title filed Feb. 21, 2018, the contents of which being incorporated herein by reference in its entirety. This application is related to co-owned U.S. patent application Ser. No. 13/282,257 filed Oct. 26, 2011 entitled “Multi Frequency 2D Phased Array Transducer”, which claims the benefit of priority to U.S. Provisional Patent Application Ser. No. 61/456,086 filed Nov. 1, 2010 of the same title, each of which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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62633468 | Feb 2018 | US |