The present disclosure is directed to a noise attenuation device and more particularly to a noise attenuation device that may be having an effective length selectively varied.
Internal combustion engines produce undesirable induction noise within a vehicle. While the induction noise is dependent on the particular engine configuration and other induction system parameters, such noise is caused by a pressure wave that travels toward the inlet of the air induction system. Induction noise is particularly problematic in hybrid vehicles, as changes in ambient noise are particularly noticeable, particularly because engines in hybrid vehicles repeatedly turn on and off. Moreover, hybrids tend to operate a specific engine RPMs that maximize efficiency since the engine speed is not directly related to vehicle speed and can be varied by changing the generator speed (depending on the powertrain architecture).
To address such noise, it is known to utilize exhaust mufflers to reduce engine exhaust noise, as well as smooth exhaust-gas pulsations. Some known mufflers include a series of fixed expansion or resonance chambers of varying lengths, connected together by pipes. With this configuration, the exhaust noise reduction is achieved by the size and shape for the individual fixed expansion chambers. While increasing the number of channels can further reduce exhaust noise, such configurations require additional packaging room within the vehicle, limiting design options for various components. Further, while mufflers traditionally include sound deadening material, such material only dampens sounds over a broad band of higher frequencies.
Another proposed solution for addressing undesirable noise is use of a Helmholz resonator or a quarter-wave resonator. These resonators produce a pressure wave that counteracts primary engine order noise waves. Such resonators consist of a fixed volume chamber connected to an induction system duct by a connection or neck. However, such arrangements attenuate noise only at a fixed narrow frequency range.
However, the frequency associated with the primary order of engine noise is different at different operating levels. Thus a fixed geometry resonator would be ineffective in attenuating primary order noise over much of the complete range of engine speeds encountered during normal operation of a vehicle powered by the engine. Moreover, such conventional resonator systems provide an attenuation profile that does not match the profile of the noise and yields unwanted accompanying side band amplification. This is particularly true for a wide band noise peak. The result is that when a peak value is reduced to the noise level target line at a given engine speed, the amplitudes of noise at adjacent speeds are higher than the target line. While multiple resonators could be used to address different frequencies, such a solution requires additional packaging room within a vehicle.
While not as common as the passive devices described above, active noise cancellation systems have also been employed in vehicle exhaust systems. Active noise cancellation systems include one or more vibrating panels (i.e., speakers) that are driven by a microprocessor. The microprocessor monitors the engine operation and/or the acoustic frequencies propagating in the exhaust pipe and activates the panels to generate sound that is out-of-phase with the noise generated by the engine to minimize or cancel engine noise. The principle is similar to that used by noise-canceling headphones. However, active devices have significant drawbacks. Some active devices are positioned within a cab of a vehicle and thus require sufficient packaging room for positioning, while maintaining an aesthetics. Other active devices have been placed in the automotive exhaust systems. However, in these arrangements, the microphones and speakers must be more powerful and capable of withstanding the intense heat and corrosive environment of an automobile exhaust. Furthermore, active devices are often cost-prohibitive for many vehicles.
A noise attenuation device that is capable of variable frequency noise reduction is needed.
In a first exemplary arrangement, a variable noise attenuation element is provided that comprises a tube, at least one valve seat, at least one valve body and a wire connected to the valve body. The tube has an overall length that defines a first effective length for noise attenuation. The valve seat is disposed in the tube. Retraction of the wire brings the valve body into engagement with the valve seat to selectively define a second effective length of the tube that is less than the overall length.
In a second exemplary arrangement, a variable noise attenuation element is provided that comprises a tube having an overall length that defines a first effective length, first and second valve seats, first and second valve bodies that are selectively engageable with the first and second valve seats, respectively, and a wire. The first and second valve seats are at fixed positions within the tube. The wire is connected to the first and second valve bodies. A first spring is disposed between an end of the wire and the first valve body. A second spring is disposed between the first valve seat and the second valve body. An initial retraction of the wire serves to deflect the first spring and selectively bring the first valve body into engagement with the first valve seat, to selectively define a second effective length of the tube that is less than the first effective length. Continued retraction of the wire will bring the second valve body into engagement with the second valve seat, to selectively define a third effective length of the tube that is less than the second effective length.
As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention that may be embodied in various and alternative forms. The figures are not necessarily to scale; some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention.
The present disclosure is directed to a noise attenuation element that utilizes a quarter-wave tube for noise attenuation. A first end of the quarter-wave tube is open and in fluid communication with an air intake passage or the like, while the second end is generally closed. Typically, the quarter-wave tube will attenuate noise at a given frequency range, due to its fixed geometry. However, lengthening or shortening the length of the quarter-wave tube can serve to attenuate noise at a lower or higher frequency range, respectively. Arrangements of a quarter-wave tube disclosed herein, whereby the quarter-wave tube itself has a fixed overall length, are provided with multiple effective lengths by one or more valve arrangements mounted within the quarter-wave tube. This configuration provides for a noise attenuation element that can be tuned to several different frequencies, but only requires packaging space within a vehicle for a single resonator.
Referring to
The noise attenuation element 22 comprises a quarter-wave tube 24 having an open end 25 that is in communication with the air intake passage 14. At least one valve seat 26 is disposed within the quarter-wave tube 24, at a predetermined location, as best seen in
Referring to
The valve body 28 is sized to define an outer periphery that is larger than the opening 42 of the valve seat 26. In one exemplary arrangement, the valve body 28 is configured as a disc such that when the valve body 28 abuts the valve seat 26, the opening 42 is sealed. The valve body 28 is configured to be smaller than an inner diameter of the quarter-wave tube 24 so that valve body 28 may move easily within the quarter-wave tube 24, without frictional interference from the interior wall thereof. The valve body 28 further includes a small opening 44 (best seen in
In operation, with the engine 10 either not operating, or operating at a low operational condition (for example, idling), the take-up mechanism 36 is configured to be deactivated, such that the wire 30 and the spring 40, will serve to bias the valve body 28 away from the valve seat 26. In this manner, the overall length of the quarter-wave tube 24 is equal to a first effective length of the quarter-wave tube 24. At the first effective length, the noise attenuation element 22 will attenuate noise at a first predetermined frequency level. It will be appreciated that the first predetermined frequency level can be determined based on the known geometry of the quarter-wave tube 24.
When the engine 10 operational conditions change that trigger a change in noise frequency level above a threshold level, one or more signals received by the controller C will cause the motor 38 to activate the take-up mechanism 36. As one example, if the engine 10 reaches a preset speed, the controller C will signal the motor 38. In this manner, the wire 30 will be retracted by the take-up mechanism 36. Because the first end 31 of the wire 30 is fixedly connected to the closed end 32 of the quarter-wave tube 24, continued operation of the take-up mechanism 36 will take-up the slack in the wire 30, thereby moving the valve body 28 into engagement with the valve seat 26. For those exemplary arrangements including a spring 40, the take-up mechanism 36 retracts the wire 30, working against the biasing force of the spring 40, whereby the valve body 28 is biased away from the from the valve seat 26.
Once the wire 30 reaches a certain tension, the spring 40 will deflect and allow the valve body 28 to move into engagement with the valve seat 26. Once the valve body 28 is engaged with the valve seat 26, a second effective length of the quarter-wave tube 24 is achieved. The second effective length is less than the first effective length. Thus, at the second effective length, the quarter-wave tube 24 will attenuate noise at a second predetermined frequency level. Because the second effective length is less than the first effective length, the second predetermined frequency will be a higher frequency than the first predetermined frequency. The noise attenuation device 22 therefore may be selectively controlled to attenuate at variable frequencies, but only using a single quarter-wave tube 24. This configuration permits packaging a low frequency long quarter-wave tube, but providing the ability to selectively tune the quarter-wave tube to attenuate higher frequencies by reducing the effective length, without any need for additional packaging space.
The noise attenuation device 22 is represented by lines 52 and 54 in
Referring to
In one exemplary arrangement, noise attenuation device 122 comprises a first valve body 128a that selectively engages a first valve seat 126a, a second valve body 128b that selectively engages a second valve seat 126b and a third valve body 128c that selectively engages a third valve seat 126c. The valve bodies 128a, 128b, and 128c are all operatively connected to a wire 130. A first end 131 of wire 130 is fixedly connected to a closed end 132 of the quarter-wave tube 124. A second end 134 is fixedly connected to a take-up mechanism 136. The take-up mechanism 136 is operatively connected to a motor 138 that controls the retraction action of the take-up mechanism 136.
In a fully open position (as shown in
D1<D1+D2<D1+D2+D3
The noise attenuation device 122 also includes a plurality of springs connected to the wire 130 and in series with the first, second and third valve bodies 128a, 128b, and 128c. More specifically, disposed between the first valve body 128a and the closed end 132 of the quarter-wave tube 124 is a first spring 140a. A second spring 140b is disposed between the first valve seat 126a and the second valve body 128b. A third spring 140c is disposed between the second valve seat 126b and the third valve body 128c.
Each of the first, second and third springs 140a, 140b, 140c have different spring constants. With this arrangement, the springs will deflect at different tensions placed on the wire 130. More specifically, the first spring 140a has a first spring constant k1. The second spring 140b has a second spring constant that is greater than the first spring constant k2. The third spring 140c has a third spring constant that is greater than the second spring constant k3. With this arrangement, the second and third springs 140b, 140c will bias the second and third valve bodies 128b and 128c away from the valve seats 126b and 126c, respectively, when the first valve body 128a is initially engaged with the first valve seat 126a, as shown in
k1<k2<k3
In operation, with the engine 10 either not operating, or operating at a low operational condition (for example, idling), the take-up mechanism 136 is configured to be deactivated, such that the wire 130 and the springs 140a-140c, will serve to bias the valve bodes 128a-128c away from the respective valve seats 126a-126c. In this manner, the overall length of the quarter-wave tube 124 is equal to a first effective length QW1 of the quarter-wave tube 124 (best seen in
When the engine 10 operational conditions change that trigger a change in noise frequency level within a certain threshold range, one or more signals received by the controller C can cause the motor 138 to activate the take-up mechanism 136 to adjust the effective length of the quarter-wave tube 124. Referring to
The effectiveness of the noise attenuation elements 22 and 122 will now be discussed in reference to the graphs in
Without any resonator, curve 300 demonstrates that the SPL peaks at approximately 91 decibels, at an engine speed of approximately 2500 rpms. However, both curves 302 and 304 exhibit large side band amplification that even exceeds the SPL peak of curve 300. For example, curve 302 peaks at approximately 93 decibels, while curve 304 peaks at approximately 92 decibels. In contrast, use of an exemplary arrangement of noise attenuation device 22 or 122 that can be tuned at predetermined engine speeds, may effectively eliminate such side bands. For example, curve 306 peaks well below curves 300, 302 and 304 and exhibit no side band amplification.
While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the invention.
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