The field of the invention is combustion engine systems, more specifically, a fuel injector for a combustion engine.
The following description includes information that may be useful in understanding the present invention. It is not an admission that any of the information provided herein is prior art or relevant to the presently claimed invention, or that any publication specifically or implicitly referenced is prior art.
Internal combustion engines have been around since the early nineteenth century. Even with the increasing popularity of hybrid and electric cars, internal combustion engines are still the main driving force of a majority of today's motor vehicles.
In an internal combustion engine (ICE) system, a mixture of fuel (e.g., gasoline or diesel) and an oxygen-containing gas (e.g., air) are injected into a combustion chamber. Upon ignition, the mixture combusts to produce gases (usually contains steam, carbon dioxide, and other chemicals) in very high temperature. As the gases expand due to high temperature, they generate a force that drives the moving parts (e.g., pistons) of the engine. In short, the ICE system produces power by transferring chemical energy that is stored in the fuel-air mixture to thermal and then mechanical energy.
However, even though ICEs have been in existence for a long period of time, they have never attained high efficiency levels. In fact, most ICEs in cars being produced today are only about 25% to 30% efficient (total thermal efficiency). Inefficiency of an ICE is usually caused by incomplete combustion of fuel, which also results in emission of harmful gases such as carbon dioxide and soot. As such, improvements to the ICE's efficiency would reduce both fuel consumption and air pollution.
Efforts have been made in the past to improve the efficiency of ICE systems. For example, International Patent Publication WO2011/028223 to McAlister entitled “Integrated Fuel Injectors and Igniters and Associated Methods of Use and Manufacture”, filed Jul. 21, 2010, and U.S. Pat. No. 5,715,788 to Tarr et al. entitled “Integrated Fuel Injector and Ignitor Assembly”, filed Jul. 29, 1996 disclose integrated injector/ignitors that provides efficient injection, ignition, and complete combustion of various types of fuels (e.g., natural gas fuel, etc.).
Other examples of fuel injectors or ignitors that aim at making more efficient fuel consumption in a combustion engine include:
However, even with the techniques that are taught in the above-referenced literature, the efficiency of ICE has still yet to reach anything close to an optimal level. Thus, there is still a need to improve on existing ICE systems to further improve efficiency and reduce emission of harmful by-products.
All publications herein are incorporated by reference to the same extent as if each individual publication or patent application were specifically and individually indicated to be incorporated by reference. Where a definition or use of a term in an incorporated reference is inconsistent or contrary to the definition of that term provided herein, the definition of that term provided herein applies and the definition of that term in the reference does not apply.
In some embodiments, the numbers expressing quantities of ingredients, properties such as concentration, reaction conditions, and so forth, used to describe and claim certain embodiments of the invention are to be understood as being modified in some instances by the term “about.” Accordingly, in some embodiments, the numerical parameters set forth in the written description and attached claims are approximations that can vary depending upon the desired properties sought to be obtained by a particular embodiment. In some embodiments, the numerical parameters should be construed in light of the number of reported significant digits and by applying ordinary rounding techniques. Notwithstanding that the numerical ranges and parameters setting forth the broad scope of some embodiments of the invention are approximations, the numerical values set forth in the specific examples are reported as precisely as practicable. The numerical values presented in some embodiments of the invention may contain certain errors necessarily resulting from the standard deviation found in their respective testing measurements.
As used in the description herein and throughout the claims that follow, the meaning of “a,” “an,” and “the” includes plural reference unless the context clearly dictates otherwise. Also, as used in the description herein, the meaning of “in” includes “in” and “on” unless the context clearly dictates otherwise.
The recitation of ranges of values herein is merely intended to serve as a shorthand method of referring individually to each separate value falling within the range. Unless otherwise indicated herein, each individual value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g. “such as”) provided with respect to certain embodiments herein is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention otherwise claimed. No language in the specification should be construed as indicating any non-claimed element essential to the practice of the invention.
Groupings of alternative elements or embodiments of the invention disclosed herein are not to be construed as limitations. Each group member can be referred to and claimed individually or in any combination with other members of the group or other elements found herein. One or more members of a group can be included in, or deleted from, a group for reasons of convenience and/or patentability. When any such inclusion or deletion occurs, the specification is herein deemed to contain the group as modified thus fulfilling the written description of all Markush groups used in the appended claims.
The inventive subject matter provides apparatus, systems and methods for treating and delivering a fuel to a combustion chamber of an engine in order to improve efficiency of the engine. In one aspect of the invention, a fuel injector cooperates with an internal combustion engine to combust a first fuel to produce power. The fuel injector includes a vortex chamber that conforms a pulsed amount of the first fuel to produce a vortex that includes a coherent dynamic pressure wave. The fuel injector also includes an excitation mechanism that at least partially ignites the fuel.
In some embodiments, the vortex chamber has an elliptical flow form. In some embodiments, the vortex chamber also has a surface topology comprising a pattern of features that induces the first fuel to flow in vortices.
The pattern of features can include features selected from the group of features including: bumps, dimples, cavities, ridges, grooves, and wedges. In some embodiments, the pattern of features has at least one feature with a depth of at least 0.1 millimeter (mm). In some embodiments, the pattern of features has at least one feature with a length of at least 0.2 mm. Preferably, the feature(s) has/have a length of between 0.2 mm and 30 mm. In addition, the pattern of features in some embodiments is configured to produce a rotating movement of the first fuel. In some embodiments, the surface topology includes a second pattern of features configured to produce a counter-rotating movement of the first fuel. Furthermore, the pattern of features in some embodiments is configured to produce a movement of the first fuel that resonates with the vortex.
In some embodiments, the vortex chamber also includes a flow guide that entrains the first fuel pulse to produce a coherent downstream flow pattern. In some of these embodiments, the coherent downstream flow pattern includes a coherent ring vortex, in which the concentration of fuel is higher in the center portion of the vortex than in the radial portion of the vortex.
In some embodiments, the excitation mechanism is positioned to excite the first fuel with an excitation chamber. The fuel injector in some embodiments also includes a vortex-inducing horn positioned at the upstream end of the excitation chamber, and a de Laval nozzle position at the downstream end of the vortex chamber.
In some embodiments, the excitation mechanism can include a radio frequency generator. In other embodiments, the excitation mechanism can include an ultrasonic atomizer. The ultrasonic atomizer can include a piezo-electric material. In some embodiments, the radio frequency generator has an output that is phase coupled with the output of the ultrasonic atomizer.
In some embodiments, the excitation chamber also includes a component that emits a high frequency radiation. In some of these embodiments, the high frequency radiation has a sufficient intensity to at least partially ionize a pulsed amount of a second fuel. Also, the excitation chamber of some embodiments can include an outer conductor and an inner conductor operable to produce a plasma from a pulsed amount of the second fuel.
The fuel injector of some embodiments can also include a dual actuating solenoid.
In another aspect of the invention, an internal combustion engine that includes a fuel injector having the capability of accepting more than one type of fuel is presented. In some embodiments, the fuel injector of the internal combustion engine has a vortex chamber. The vortex chamber is configured to receive a pulse of a first fuel through a first fuel inlet, and a pulse of a second fuel through a second fuel inlet. In some embodiments the first fuel has a different chemical composition from the second fuel, while in other embodiments, the first fuel has the same chemical composition as the second fuel.
In some embodiments, the first fuel enters the vortex chamber as an air/fuel mixture. The fuel injector of the internal combustion engine also has an excitation mechanism. The excitation mechanism is positioned to excite the second fuel with an excitation chamber. The excitation mechanism is also operable to use the second fuel to ignite the first fuel.
In some embodiments, the internal combustion engine also includes a combustion cylinder having a cylinder inlet. In some of these embodiments, the excitation chamber is positioned to provide a pulsed flame front to the cylinder inlet.
Various objects, features, aspects and advantages of the inventive subject matter will become more apparent from the following detailed description of preferred embodiments, along with the accompanying drawing figures in which like numerals represent like components.
The following discussion provides example embodiments of the inventive subject matter. Although each embodiment represents a single combination of inventive elements, the inventive subject matter is considered to include all possible combinations of the disclosed elements. Thus if one embodiment comprises elements A, B, and C, and a second embodiment comprises elements B and D, then the inventive subject matter is also considered to include other remaining combinations of A, B, C, or D, even if not explicitly disclosed.
As used herein, and unless the context dictates otherwise, the term “coupled to” is intended to include both direct coupling (in which two elements that are coupled to each other contact each other) and indirect coupling (in which at least one additional element is located between the two elements). Therefore, the terms “coupled to” and “coupled with” are used synonymously.
The inventive subject matter provides apparatus, systems and methods for treating and delivering a fuel to a combustion chamber of an engine in order to improve efficiency of the engine. In one aspect of the invention, a fuel injector that cooperates with an internal combustion engine to combust a first fuel to produce power is presented.
The fuel inlet 110 is configured to receive a pulse amount of fuel from a fuel source such as a fuel tank and an air intake. In some embodiments, the fuel inlet 110 is configured to receive any of a diverse range of fuels, such as, but not limited to, gasoline, diesel, biofuels, ethanol, liquefied petroleum gas (LPG), and compressed natural gas (CNG). In some embodiments, the fuel is also mixed with air before entering into the vortex chamber 115. For simplicity, the air/fuel mixture will be referred to as fuel in the following description below.
After receiving the fuel from the fuel inlet 110, the fuel injector 100 conditions the fuel in the vortex chamber 115. In some embodiments, the vortex chamber 115 has an elliptical flow form that guides the fuel to flow into the combustion chamber 105 in vortices comprising coherent dynamic pressure wave. As shown in the figure, the fuel is directed to enter the combustion chamber 105 through a plasma field 130. The plasma field 130 in some embodiments transforms at least a portion of the fuel from a liquid state or a vapor state into a plasma state for more efficient combustion. Once inside the combustion chamber 105, the fuel injector 100 also includes a mechanism to ignite a least a portion of the fuel to initiate the combustion process, which transfers the chemical energy within the fuel into thermal energy. The resulting gases from the combustion process expands due to heat and forces the piston head 135 to move from a first position to a second position, which in turn runs the engine.
To further entrain the fuel to flow in vortices, the interior wall of the vortex chamber 115 has a surface topology that includes a pattern of features (as shown as multiple diamond shaped patterns on the surface of the vortex chamber 115). These features can be of different shapes, lengths, and depths. In some embodiments, the pattern of features on the interior wall includes at least one of the following features: bumps, dimples, cavities, ridges, grooves, and wedges.
In some embodiments, the pattern of features on the interior wall of the vortex chamber includes at least one feature with a depth of at least 0.1 mm. In addition, the pattern of features on the interior wall preferably includes at least one feature with a length of at least 2 mm. Even more preferably, the pattern of features on the interior wall preferably includes at least one feature with a length of between 2 mm and 30 mm.
The pattern of features in some embodiments work in concert to produce a rotating movement of the fuel. In some embodiments, the rotating movement is being produced such that it resonates with the vortices of the fuel. In addition, the surface topology of the vortex chamber 115 also includes a second pattern of features that is configured to produce a counter-rotating movement of the fuel, as shown by the arrows 305 in
The fuel injector includes a vortex chamber that conforms a pulsed amount of the first fuel to produce a vortex that includes a coherent dynamic pressure wave. The fuel injector also includes an excitation mechanism that at least partially ignites the fuel.
Referring back to
In some embodiments, the excitation mechanism is configured to excite the fuel and transform at least a portion of the fuel from a liquid/vapor state into a plasma state. In some embodiments, the excitation mechanism can include an ultrasonic atomizer and a radio frequency generator to atomize and excite the fuel. In some embodiments, the ultrasonic atomizer comprises a piezo-electric material. In some of these embodiments, the radio frequency generator has an output that is phase coupled with the output of the ultrasonic atomizer. In some embodiments, the fuel injector also includes an integrated coil to compress, contain, and accelerate the plasma dynamic.
It is noted that the piezo-electric material can be disposed at different locations within the fuel injector 100. In some embodiments, the piezo-electric material can be placed at a location within the fuel injector 100 to atomize the fuel prior to or upon delivery to either the vortex chamber 115 or the excitation chamber 120. In some embodiments, the piezo-electric material can act in concordance with the excitation mechanism.
Although the fuel injector 100 shown in
In some embodiments, the excitation mechanism in the excitation chamber 120 is positioned to excite both the first and second types of fuel. In some of these embodiments, the excitation chamber also includes a component that emits a radio frequency radiation having a sufficient intensity to at least partially ionize a pulsed amount of the second fuel. Also, the excitation chamber of some embodiments can include an outer conductor and an inner conductor operable to produce a plasma from a pulsed amount of the second fuel. After turning the pulsed amount of the second fuel into a plasma state, the fuel injector 100 can ignite the second fuel, and then use the second fuel to ignite the first fuel.
To ignite the second and/or the first fuel, the excitation chamber 120 of some embodiments is positioned to provide a pulsed flame front to a cylinder inlet 140 of the combustion chamber 105.
As illustrated by the description above, the fuel injector that is contemplated herein entrains the fuel to flow in a coherent dynamic pressure wave flow form through an excitation chamber. The fuel is then excited by excitation mechanism before being delivered into the combustion chamber. The coherent dynamic pressure wave flow allows the fuel to turn into plasma state much more efficiently than traditional methods. It is also noted that the combination of the vortex chamber and the excitation mechanism within the fuel injector improves the efficiency of the ICE and reduces exhaust emissions.
The vortex chamber 410 of some embodiments has an elliptical flow form and a surface topology on the interior of the chamber similar to the one described above by reference to
The vortex chamber 410 is shown to include a horn 415 that further entrains the fuel to flow in vortices through the vortex chamber 410. In some embodiments, the horn 415 can include a material selected form this group: titanium (Ti), any ceramic material, quartz, and piezoelectric material. The horn 415 can also include a surface layer made of a material selected from this group: iron (Fe), titanium (Ti), nickel (Ni), palladium (Pd), platinum (Pt), Copper (Cu), Zinc (Zn), and Chromium (Cr). The body of the fuel injector 400 can be made of insulating material such as silicon or organic composite).
In the center of the vortex chamber 410 positioned a pair of high voltage electrodes 420 for disintegrating the fuel. The electrode can be made from a material selected from this group: iron (Fe), titanium (Ti), nickel (Ni), palladium (Pd), platinum (Pt), Copper (Cu), Zinc (Zn), Chromium (Cr), ferroelectric material for piezoelectric transformer effect. This group of materials also has the characteristics of allowing for vibratory and electrical resonance to increase produced voltage while reducing supplied voltage.
In some embodiments, to further entrain the fuel/air mixture to flow in the coherent dynamic pressure wave, the elliptical flow forms in the fuel injector conform to a phi-based ratio.
As mentioned above, the fuel injector of some embodiments includes multiple fuel inlets to receive more than one fuel (or more than one type of fuel). In these embodiments, the fuel injector provides different paths for the different fuel to enter into the vortex chamber of the fuel injector.
It should be apparent to those skilled in the art that many more modifications besides those already described are possible without departing from the inventive concepts herein. The inventive subject matter, therefore, is not to be restricted except in the spirit of the appended claims. Moreover, in interpreting both the specification and the claims, all terms should be interpreted in the broadest possible manner consistent with the context. In particular, the terms “comprises” and “comprising” should be interpreted as referring to elements, components, or steps in a non-exclusive manner, indicating that the referenced elements, components, or steps may be present, or utilized, or combined with other elements, components, or steps that are not expressly referenced. Where the specification claims refers to at least one of something selected from the group consisting of A, B, C . . . and N, the text should be interpreted as requiring only one element from the group, not A plus N, or B plus N, etc.
This application is a continuation of U.S. patent application Ser. No. 14/297,334, filed Jun. 5, 2014, now issued U.S. Pat. No. 9,322,373, which is a continuation of U.S. patent application Ser. No. 13/949,396, filed Jul. 24, 2013, now issued U.S. Pat. No. 8,757,129. This and all other extrinsic materials discussed herein are incorporated by reference in their entirety.
Number | Date | Country | |
---|---|---|---|
Parent | 14297334 | Jun 2014 | US |
Child | 15138757 | US | |
Parent | 13949396 | Jul 2013 | US |
Child | 14297334 | US |