Multi-function binding system

FIELD OF THE INVENTION

The present invention relates to bindings configured to secure the foot or feet of a user or rider to a sliding board enabling the user to participate in a sliding sport, such as skiing, snowboarding, wakeboarding, etc. More particularly, the present invention relates to an adjustable tension release binding that is interchangeable, wherein it and or its design may be adapted for use on a plurality of different types of sliding boards, such as water or snow skis, snowboards, water skis, wakeboards and the like.

BACKGROUND OF THE INVENTION AND RELATED ART

Snowboarding, skiing, wakeboarding, and similar sliding sports are increasing in popularity as competitive sports and as recreational activities that are being participated in by numerous people. The sliding boards used in these sports or activities, such as snowboards, skis, wakeboards, and other sliding boards, are continually developing, with new technology improving their functionality and performance.

In recent years, snowboarding has gained in popularity and is nearly as popular as skiing. Unfortunately, the safety aspects of snowboarding equipment lag behind that developed for skiing, particularly with respect to the binding systems provided to secure the snowboard to the feet of the rider. The form of snowboard binding which is currently most broadly used includes two bindings fastened to the snowboard, each binding having a plurality of straps adapted to fasten around a respective boot of the rider. In use, the rider places his or her boot clad feet on the bindings and tightens the straps around the boots to secure the board to the rider's legs. In order to remove the board, the rider must manually and individually unfasten each of the straps to release the snowboard bindings from the rider's boots. Other types of fasteners and bindings are also available, which include plate bindings and step-in bindings.

One significant drawback to these types of bindings is that they are not releasable, meaning that they provide no release function that permits a user's foot to release from the snowboard in response to an undesirable and potentially unsafe load. It is known that the majority of snowboarding injuries are caused or exacerbated by the snowboard remaining secured to the user during a fall. In some extreme cases, fatalities have resulted from suffocation in deep snow with the user unable to release from the snowboard and snowboard binding. With the snowboard unreleased and still attached to the rider's feet, the length of the snowboard can act as an anchor in the event of a snow slide or avalanche, and once covered in snow the rider may not be able to reach the binding straps in order to remove the board. It may therefore be desirable for a snowboard binding to enable the rider's feet and legs to be released from attachment to the board in the event the snowboard is subjected to abnormal forces, such as may occur in the case of a severe fall or an avalanche.

Another difficulty associated with snowboard bindings occurs where the rider wishes to use a ski lift or tow to return to the top of a mountain slope. In order to negotiate lift lines and mount a lift chair, the rider must generally free one foot from the board to facilitate maneuvering into position. Once exiting the lift chair, the free boot must then be re-fastened within the free binding on the snowboard. This constant cycle of unfastening and re-fastening the conventional binding is both physically exhausting and time consuming, and it would therefore be desirable for an improved snowboard binding to enable easier securing and releasing of at least one boot from the board when desired.

Ski bindings are traditionally designed to release the ski from the ski boot if abnormal forces are present between the ski boot and ski binding, so that those forces are not transmitted to the skier's leg where they may cause injury. However, in order to provide adequate and safe release, or tension release, complex mechanisms are employed within the ski bindings. These complex mechanisms typically provide only a limited number of release angles, thus increasing the potential that an impact or other force will not trigger a justified release. Despite their deficiencies, it would be advantageous for snowboard bindings to have a similar tension release mechanism, such that the likelihood of injury is decreased in the event of a severe fall, particularly one in which the body or legs of the snowboarder twist relative to the board.

Another problem with prior related bindings is that there is no interchangeability between the types of sliding boards, thus increasing the expense of participating in more than one sliding sport. Indeed, individuals often like to snowboard, wakeboard, etc. as well as to ski. For example, an individual may want to ski in the morning using alpine skis but later ski in the afternoon on a snowboard. In order to do so, the individual would have to change the type of boots being worn in order to use the alpine skis or the snowboard. Accordingly, it would be a benefit to provide a universal binding that would be as efficient and applicable for alpine skis as it is for snowboards. Further, this universal binding should also be adaptable to other sliding boards, including, but not limited to water skis, wakeboards, and others.

SUMMARY OF THE INVENTION

In light of the problems and deficiencies inherent in prior related bindings, the present invention seeks to overcome these by providing a multi-function binding system having several functional aspects. Indeed, riders of sliding boards, such as snowboards, wakeboards and skis, require some binding means configured to secure or otherwise releasably affix their feet to the sliding board. In addition, it is desirable to have other features, such as variable and user-adjustable tension release allowing release of the binding system to free the user from the sliding board, infinite release angles, variable and user-adjustable stance orientations, and, optionally, the ability to use a single binding or a single binding design on many different types of sliding boards. Each of these may be provided for in the present invention binding system.

In one exemplary embodiment, the binding system comprises a base assembly rotatably secured to the deck of a sliding board, with a binding system operable with the base assembly to secure a user to the sliding board. The base assembly comprises various components, namely an adjustment mechanism and a release mechanism, supported within a bonnet that is rotatable about a support disc designed to be secured to the sliding board via the mounting configuration of the sliding board. The support disc couples to the deck of a sliding board preferably using one of various standard hole patterns, such as a four-hole or seven-hole pattern, wherein the hole patterns are provided for in the support disc. The support disc functions to rotatably secure the base assembly to the sliding board.

Each of the rider's feet are held in place by a boot system operable with the binding. Each binding is configured to engage the base assembly by fitting the binding over the bonnet and causing the toe and heel plungers to engage the binding, thus securing it in place. In other words, the binding system allows the rider to “step-in” to the binding system simply by placing a foot into the boot assembly, positioning the binding over the base assembly, and applying a downward force to snap the binding in place down onto the base assembly, with the toe and heel plungers engaging and releasably coupling the binding. The base assembly further functions to provide a riser function to improve the performance of the sliding board.

Unlike prior related snowboard binding systems, the present invention binding system is designed to release upon impact or in the event of a fall upon a threshold load or tension setting being exceeded within the binding system. This function is made possible by an adjustable tension release system that may be pre-set by the rider to meet desired specifications. The tension in the binding system is pre-set on at least one, and preferably both, of the toe and heel plungers using a separate spring and shaft system for each toe and heel plunger. The current release tension setting may be viewed through a window formed in the bonnet of the base assembly, which window is shaped and designed to cover the inner functioning mechanisms of the base assembly and to protect these from snow and ice, while still allowing the toe and heel plungers to extend outside the bonnet.

When the toe or heel plunger is subjected to forces or pressures exceeding the tension setting indicated by the rider, the binding system will release, thus allowing the binding to release from the base assembly, and, more importantly, the foot of the rider to release from the sliding board. This is accomplished by the toe and/or heel plungers pressing against a series of release levers, cams, and the spring and shaft assembly behind each toe or heel plunger. In other words, the release mechanism, or release means, is comprised of these several components that actuate with the shaft and spring assembly operable with each toe and heel plunger.

In addition, the toe and heel plungers comprise a specific design to facilitate an infinite number of release angles. This is accomplished by forming at least one, and preferably a plurality, of pressure surfaces in the toe and heel plungers. The pressure surfaces are formed on pressure angles, preferably between 35° and 40°. Providing infinite release angles allows the binding to release from the base assembly at any angle from the horizontal line upward.

The release means may further comprise a quick-release design. In one exemplary embodiment, the release means may comprise a release lever located or positioned about the side of the bonnet. The lever may comprise a handle or knob, wherein the user may grasp the handle and actuate the lever to actuate a cam assembly that acts to displace a toe lever against the toe plunger, causing the toe plunger to retract into the bonnet, in order to allow the user to disengage the binding.

The adjustment means may also comprise a quick-release design, wherein the adjustment means comprises a lever located or positioned on a side of the bonnet opposite from the quick-release release lever. The lever may be configured to releasably engage all or a portion of the support disc, thereby facilitating a plurality of different stance orientations about the sliding board as desired by the rider without requiring the unscrewing of any screws or other similar fasteners.

The present invention still further features a method for securing a rider to a sliding board.

BRIEF DESCRIPTION OF THE DRAWINGS

The present invention will become more fully apparent from the following description and appended claims, taken in conjunction with the accompanying drawings. Understanding that these drawings merely depict exemplary embodiments of the present invention they are, therefore, not to be considered limiting of its scope. It will be readily appreciated that the components of the present invention, as generally described and illustrated in the figures herein, could be arranged and designed in a wide variety of different configurations. Nonetheless, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:

FIG. 1 illustrates a perspective view of a snowboard having two base assemblies attached or coupled thereto according to one exemplary embodiment of the present invention, wherein the base assemblies are adjusted to comprise different stance orientations with respect to the snowboard;

FIG. 2 illustrates a perspective side view of a tension release binding system according to one exemplary embodiment of the present invention, wherein the tension release binding system comprises a binding assembly that releasably couples to a base assembly;

FIG. 3 illustrates a perspective view of a binding coupled to a base assembly, as well as a foot plate operably supported and coupled to a top or mounting surface of the binding;

FIG. 4 illustrates an exploded perspective view of the various component parts of the exemplary base assembly of the exemplary tension release binding system of FIG. 2;

FIG. 5 illustrates a top view of the exemplary base assembly of the exemplary tension release binding system of FIG. 2;

FIG. 6 illustrates perspective view of the exemplary base assembly of the exemplary tension release binding system of FIG. 2, wherein the support disc is partially cut-away to reveal the teeth formed in the locking lever that are configured to engage the corresponding teeth formed in the support disc to provide a plurality of adjustment positions within the binding system to vary the stance orientation with respect to the sliding board;

FIG. 7 illustrates a bottom view of the exemplary base assembly of the exemplary tension release binding system of FIG. 2, wherein various release components are depicted that are configured to facilitate both manual and tension release of the binding from the base assembly;

FIG. 8 illustrates a bottom view of the exemplary base assembly of the exemplary tension release binding system of FIG. 2, wherein the deck plate is attached to enclose and support the various components of the base assembly;

FIG. 9-A illustrates a perspective view of a heel plunger according to one exemplary embodiment of the present invention, wherein the heel plunger comprises a plurality of pressure surfaces, each with corresponding pressure angles, and is configured for use with the exemplary base assembly of FIG. 2;

FIG. 9-B illustrates a side view of the heel plunger of FIG. 9-A, wherein a longitudinal pressure surface and its corresponding pressure angle is depicted;

FIG. 9-C illustrates a top view of the heel plunger of FIG. 9-A, wherein opposing pressure surfaces and their corresponding pressure angles are depicted;

FIG. 10 illustrates an exploded perspective view of a base assembly operable with a deck pad in accordance with one exemplary embodiment of the present invention;

FIG. 11 illustrates a rear view of an exemplary base assembly having its deck plate removed to show the various components of the adjustment and release mechanisms;

FIG. 12 illustrates the base assembly of FIG. 11 with the release lever in a fully actuated position;

FIG. 13 illustrates a partial perspective view of the base assembly of FIG. 11, showing the detent retention system formed within the release lever;

FIG. 14 illustrates a perspective view of a binding assembly in accordance with one exemplary embodiment of the present invention;

FIG. 15 illustrates a side view of the binding assembly of FIG. 14;

FIG. 16 illustrates a front view of the binding assembly of FIG. 14;

FIG. 17 illustrates a perspective view of the binding component of the binding assembly of FIG. 14;

FIG. 18 illustrates a rear view of the binding component of the binding assembly of FIG. 14;

FIG. 19 illustrates a partial perspective front view of the binding assembly of FIG. 14, with the front foot plate removed to better illustrate the components of the binding assembly;

FIG. 20 illustrates a rear view of the front foot plate of the binding assembly of FIG. 14;

FIG. 21 illustrates a partial perspective view of the binding component of the binding assembly of FIG. 14, showing the slot used as part of a strap retention system to facilitate coupling of a strap of a front strap assembly to the binding component;

FIG. 22 illustrates a detailed side view of an exemplary retention system used to couple a strap to the binding component;

FIG. 23 illustrates a detailed front view of the strap and retention system of FIG. 22 as coupled with the binding component; and

FIG. 24 illustrates an exploded side view of the strap and post components of the retention system of FIG. 22.

DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS

The following detailed description of exemplary embodiments of the invention makes reference to the accompanying drawings, which form a part hereof and in which are shown, by way of illustration, exemplary embodiments in which the invention may be practiced. While these exemplary embodiments are described in sufficient detail to enable those skilled in the art to practice the invention, it should be understood that other embodiments may be realized and that various changes to the invention may be made without departing from the spirit and scope of the present invention. Thus, the following more detailed description of the embodiments of the present invention, as represented in FIGS. 1 through 14, is not intended to limit the scope of the invention, as claimed, but is presented for purposes of illustration only and not limitation to describe the features and characteristics of the present invention, to set forth the best mode of operation of the invention, and to sufficiently enable one skilled in the art to practice the invention. Accordingly, the scope of the present invention is to be defined solely by the appended claims.

The following detailed description and exemplary embodiments of the invention will be best understood by reference to the accompanying drawings, wherein the elements and features of the invention are designated by numerals throughout.

For purposes of clarification, the phrase “sliding board,” as referred to herein, shall be understood to mean any type of board or board-like device, as commonly known, for use in a sliding sport, wherein the board or board-like device utilizes a binding assembly or binding system to secure the board to the feet or foot of a user. Examples of sliding boards include, but are not limited to snow and water skis, snowboards, wakeboards, and others as known in the art.

The phrase “sliding sport,” as referred to herein, shall be understood to mean any type of sport or recreational activity in which a sliding board is required or recommended for participation. Examples of sliding sports include, but are not limited to, water and snow skiing, snowboarding, wakeboarding, and others as known in the art.

The phrase “pressure surface,” as referred to herein, shall be understood to mean one or more surfaces formed on one or more of the components of the binding system that are specifically designed to receive and bear a force or load thereon as applied by the binding for the purpose of supporting the binding about the base assembly and securing thereto, and for facilitating the triggering of a tension release of the binding from the base assembly in the event the tension setting is exceeded.

The phrase “pressure angle,” as referred to herein, shall be understood to mean the angle at which a pressure surface is configured.

The phrase “release angle,” as used herein, shall be understood to mean the angle at which the binding releases from the base assembly upon a tension release.

The phrase “tension release,” as referred to herein, shall be understood to mean the triggered release of the binding from the base assembly in response to a load on the pressure angle exceeding the pre-set or pre-determined tension setting, wherein the load may be induced from an impact or excessively applied tension.

The phrase “tension setting” or “pre-set tension setting,” as referred to herein, shall be understood to mean the pre-set adjustment in the binding system set by the user to define the maximum acceptable forces or loads that may be placed on the pressure surfaces of the load bearing components of the binding system. This may be alternatively defined as the tension threshold.

The present invention describes a method and system for securing a user or rider to a sliding board via a multi-function binding system.

The present invention provides several significant advantages over prior related binding systems, some of which are recited here and throughout the following more detailed description. First, the binding system incorporates a user adjustable tension release capability that allows the binding to release from the base assembly in response to an impact or other excessive force. This is significantly advantageous when the binding system is used on a snowboard as prior related binding systems are deficient in this area. Moreover, the tension release feature improves the safety to the rider by allowing the feet to release if subjected to abnormal loads. Second, the binding system provides a quick-release, wherein the user can easily manually actuate the release system to release the binding from the base assembly. Third, the binding system provides an adjustment means allowing riders, such as snowboarders, skiers, and the like, to easily adjust the stance orientation of each binding, and therefore each foot, with respect to the sliding board, without having to unscrew screws or other fasteners as is required in most prior related binding systems. The adjustment means is preferably actuated by a quick-release mechanism, similar to the quick-release for the release system. Fourth, the binding system utilizes specifically designed coupling means in the form of plungers or latches, described herein as heel and toe plungers or latches, to effectuate tension release at an infinite number of release angles. Each toe and heel plunger comprises pressure surfaces, both lateral and longitudinal, that provide for lateral and vertical release, as well as various combinations of these. The pressure surfaces are formed at specific angles to provide pressure angles configured to optimize the release of the binding from the base assembly. More specifically, these pressure angles function to provide an optimal counter resistance on the binding before it suddenly releases from the base assembly. The pressure angles are specifically configured to be between 35 and 40 degrees. This range of degrees has been established as that enabling the most optimal release. Fifth, the binding system allows the rider to “step-in” to the binding system by securing the binding to his or her foot, positioning the binding over the base assembly, and causing the binding to engage and couple to the base assembly by causing the toe and heel pieces to engage the corresponding receivers in the binding. Sixth, the base assembly provides a riser function allowing the rider to gain leverage and height, thus reducing or eliminating heel and/or toe drag, two problems common with prior related binding systems. Seventh, the base assembly is designed to be interchangeable, meaning it may be applied or used on different types of sliding boards, thus allowing the binding to couple to different types of sliding boards. The binding system utilizes standard hole mounting configurations, such as three-hole and four-hole configurations. The interchangeability feature allows the rider to use a single binding, or at least a single style of binding, on each of the different sliding boards. This may be especially advantageous to those just learning to use one or more sliding boards as it increases the familiarity and any relatedness between boards.

Each of the above-recited advantages, as well as any others presented herein, will be apparent in light of the detailed description set forth below, with reference to the accompanying drawings. These advantages are not meant to be limiting in any way. Indeed, one skilled in the art will appreciate that other advantages may be realized, other than those specifically recited herein, upon practicing the present invention.

With reference to FIG. 1, illustrated is a perspective view of a sliding board utilizing an exemplary embodiment of a binding system of the present invention. Specifically, FIG. 1 illustrates a sliding board 2 in the form of a snowboard. The snowboard comprises an upper surface or deck 4 on which front and rear base assemblies are mounted, shown as front base assembly 60-a and rear base assembly 60-b. Each of the base assemblies 60-a and 60-b are configured to receive a binding (not shown), and therefore a respective foot of a user or rider (the term “rider” and “user” are used interchangeably throughout).

As can be seen, each base assembly 60-a and 60-b is removably mounted to the deck 4 via a center support disc, shown as support discs 64-a and 64-b, respectively. The center support disc 64 functions to rotatably secure or mount each base assembly 60-a and 60-b to the deck 4 of the sliding board 2. As shown, each base assembly 60-a and 60-b may be adjusted to comprise any desired stance orientation as referenced from a longitudinal axis 6 of the sliding board 2. The adjustability of the base assemblies is discussed in more detail below. Nonetheless, it is noted that the support discs 64-a and 64-b, although removably mounted to the deck 4 of the sliding board 2, are not configured to rotate. Rather these are mounted in a fixed position with the various other components of each base assembly configured to rotate or otherwise adjust about the support disc 64.

With reference to FIG. 2, illustrated is a side perspective view of the present invention binding system according to one exemplary embodiment, wherein the binding component of the binding assembly is depicted in an elevated position above the base assembly. As shown, the binding system 10 comprises a base assembly 60 configured to be removably mounted to a deck of a sliding board as described above. Once mounted, the base assembly 60 is configured to receive a binding assembly 14 comprising a boot assembly 18 and a binding 30. The boot assembly 18 is configured to receive and secure a foot of a user, and comprises a boot configuration operable with one or more fastening configurations, such as those known in the art. The boot assembly 18 is configured to couple to the binding 30, wherein the binding 30 functions with the boot assembly 18 to support the foot of the user about the base assembly 60 and sliding board (see FIG. 1).

In the exemplary embodiment shown, the binding 30 comprises a primary support plate 32 having an upper surface (not shown) for receiving and supporting a foot of a user, or a foot plate (see foot plate 28 in FIG. 3), and a lower surface 36, which is configured to be positioned adjacent the upper surface 128 of the bonnet 120 and the upper plate 68 of the support disc 64, each of the base assembly 60, when the binding 30 is releasably coupled thereto. As explained below, the lower surface 36 of the primary support plate 32 of the binding 30 may be in contact with and rest against the upper surface 128 of the bonnet 120, or the primary support plate 32 may comprise one or more protrusions designed to be in contact with and rest against the upper surface 128 of the bonnet 120.

The binding 30 also comprises a boot mount 56 configured to receive and secure or support a boot assembly 18. In the exemplary embodiment shown, the boot mount 56 comprises front and rear portions 57 and 58 located on opposing sides of the primary support plate 32 and extending upward therefrom. The front and rear portions each comprise one or more mounting holes 59 configured to receive a fastener therein of any suitable type known in the art and to facilitate the mounting of the boot assembly 18 to the binding 30. The boot mount 56 further functions to provide or assist in the lateral support of a foot of a user as contained in the boot secured to the user's foot. The particular size and geometric configuration of the boot mount 56 is not intended to be limited to that shown in FIG. 2.

The binding 30 further comprises a toe support or toe piece 40 located at a front portion of and extending from the primary support plate 32. The toe piece 40 comprises a geometric configuration that matches that of a front portion or front surface 156 of the bonnet 120 of the base assembly 60. More specifically, the toe piece 40 is configured with an inside surface 42 and an outer surface 43, wherein the inside surface 42 is designed and configured to engage the outer front surface 156 of the bonnet 120, with the front surface 156 of the bonnet 120 providing support to the toe piece 40 and the binding 30. The toe piece 40 further comprises a receiver 44 formed in its inside surface 42. The receiver 44 is sized and configured to receive or engage and releasably secure a toe plunger 280 of the base assembly 60, thus releasably coupling the binding 30 to the base assembly 60. The toe plunger 280 comprises a pre-set tension setting, wherein it provides a counter force acting against the binding 30. Therefore, the receiver 44 comprises a similar geometric configuration as the portion of the toe plunger 280 being inserted therein.

Similarly, the binding 30 further comprises a heel support or heel piece 46 located at a rear portion of and extending from the primary support plate 32. The heel piece 46 comprises a geometric configuration that matches that of a rear portion or rear surface 164 of the bonnet 120 of the base assembly 60. More specifically, the heel piece 46 is configured with an inside surface 47 and an outer surface 48, wherein the inside surface 47 is designed and configured to engage the outer rear surface 164 of the bonnet 120, with the rear surface 164 of the bonnet 120 providing support to the heel piece 46 and the binding 30. The heel piece 46 further comprises a receiver 50 formed in its inside surface 47. The receiver 50 is sized and configured to receive or engage and releasably secure a heel plunger 310 of the base assembly 60, thus releasably coupling the binding 30 to the base assembly 60. The heel plunger 310, like the toe plunger 280, comprises a pre-set tension setting, wherein it provides a counter force acting against the binding 30. Therefore, the receiver 50 comprises a similar geometric configuration as the portion of the heel plunger 310 being inserted therein. Due to their configuration, the toe and heel pieces or supports 40 and 46 function as coupling means to provide both lateral and longitudinal support for the binding 30 about the base assembly 60.

It is noted herein that the terms “toe plunger” and “heel plunger” may be used herein for distinguishing and explanatory purposes only. For example, these two structures may identical in all respects. The base assembly of the binding system may not comprise designated front and rear portions, but may be oriented so that either end may comprise the front or rear. Stated differently, the front of the binding may be attached to the base assembly with the base assembly facing in either direction.

The binding 30 further comprises front and rear slots 45 and 49, respectively, that are designed to facilitate the attachment of a foot plate to the upper surface of the binding 30 as discussed below and shown in FIG. 3. In addition, the binding 30 comprises lateral slots 52 and 54 located on opposing sides of the binding 30 that permit the binding 30 to couple to the base assembly 30 without interrupting the displacement or actuation of the adjustment and release mechanisms 210 and 240, or any of their component parts, respectively, of the base assembly 60. The lateral slots 52 and 54 are defined by edges of the toe and heel pieces 40 and 46, respectively, as well as an edge of the lower surface 36 of the primary support plate 32.

FIG. 2 also illustrates the base assembly 60 in an assembled state. The base assembly 60 comprises, in part, a support disc 64 that is preferably centrally located within the base assembly 60, although not required. The support disc 64 comprises an upper plate 68 having a perimeter 72, and a lower body portion (not shown, but see lower body portion 76 in FIG. 4). The support disc 64 is designed and configured to be removably fixed to a deck of a sliding board (not shown in FIG. 2, but see deck 4 and sliding board 2 in FIG. 1). As such, the support disc 64 comprises one or more mounting hole configurations. In the exemplary embodiment shown, the support disc 64 comprises both a seven-hole mounting configuration 92 that can also accommodate a four-hole mounting configuration, each of which are standard in the art and each of which may be used depending upon the type of sliding board the binding system 10 is to be used with. One skilled in the art will recognize that the support disc 64 may be secured to the deck of a sliding board using any type of mounting configuration. As such, those shown herein are merely exemplary and not intended to limit the scope of the present invention.

The support disc 64 is further designed and configured to be rotatably supported within the base assembly 60. More accurately, the base assembly 60 is designed to be rotatable about the support disc 64 since the support disc is removably fixed to the deck of the sliding board. The components of the base assembly 60 rotate about the support disc 64 to enable the base assembly 60, and therefore the binding coupled thereto and the rider secured within the binding, to achieve a plurality of different stance orientations with respect to the sliding board.

FIG. 2 illustrates the base assembly 60 as further comprising a bonnet 120 configured to house the various internal components and mechanisms of the base assembly 60. As shown, the bonnet 120 comprises an upper top support plate 124 having an upper surface 128 and a lower surface (not shown). The upper surface 128 is substantially flat and designed and configured to receive and support thereon the substantially flat lower surface 36 of the binding 30 as coupled to the base assembly 60. In essence, the bonnet 120 functions as a riser for the binding 30, thus increasing the height and leverage of the binding system, which helps to reduce or eliminate toe and/or heel drag. Formed in the top support plate 124 of the bonnet 120 is an aperture (not shown in FIG. 2, but see aperture 136 in FIG. 4) sized and configured to receive the support disc 64 therein, as well as to rotatably support the support disc 64, thus facilitating adjustment of the base assembly 60 about the support disc 64 to enable the binding system 10 to achieve different stance orientations with respect to the sliding board. The support disc 64 comprises a lip (not shown, but see lip 84 in FIG. 4) that engages a ledge (also not shown, but see ledge 148 in FIG. 4) to secure the bonnet 120 to the sliding board.

As indicated above, the bonnet 120 further comprises front and rear surfaces 156 and 164 designed to receive and support thereon the matching toe and heel pieces 40 and 46, respectively, of the binding 30. The front surface 156 has formed therein a slot 160 configured to enable the toe plunger 280 to extend outward from the interior of the base assembly 60 past the front surface 156 of the bonnet 120, and to displace bi-directionally back and forth therein. Likewise, the rear surface 164 has formed therein a slot 168 that is configured to enable the heel plunger 310 to extend outward from the interior of the base assembly 60 past the rear surface 164 of the bonnet 120, and to displace bi-directionally back and forth therein.

The bonnet 120 further comprises a first side (not shown, but see first side 188 in FIGS. 4 and 5) and a second side 192, each extending downward from the top support plate 124. As shown, the second side 192 comprises a lateral slot 200 formed therein to allow displacement and actuation of the adjustment mechanism 210, and particularly the locking lever 214 of the adjustment mechanism 210, as intended. The first side also comprises a similar lateral slot (see first side 188 and lateral slot 196 in FIGS. 4 and 5) formed therein that is sized and configured to allow displacement and actuation of the release mechanism 240, and particularly the release lever 244, as intended.

The bonnet 120 further comprises therein a first window 172 configured to provide a view to the dog 428 functioning as an indicator of the pre-set tension setting corresponding to the load placed on the heel plunger 310 by the release mechanism 240. Various indicia may be provided on the upper surface 128 of the bonnet 120 that correspond to a range of available tension settings as determined by a position of the dog 428. The indicia may be markings that visually indicate to the user a range of available tension settings, as well as a current tension setting. The window 172 comprises an aperture formed in the support plate 124. The bonnet 120 further comprises a second window 176 configured to provide a view to the dog 448 functioning as an indicator of the pre-set tension setting corresponding to the load placed on the toe plunger 280 by the release mechanism 240.

FIG. 2 further illustrates the deck plate 100 located beneath and enclosing the bonnet 120 and the components supported and operable therein. As discussed herein, the deck plate 100 is designed and configured to be adjacent and rest against the deck of a sliding board. The deck plate 100 is formed having one or more pem nuts (see pem nuts 460 in FIG. 4) therein, which may be insert molded into or otherwise secured to the deck plate 100. The deck plate 100 may further comprise one or more apertures formed therein for receiving one or more corresponding nubs or other protrusions formed on a gasket intended to be located and positioned between the deck plate 100 and the deck of a sliding board, which nubs or protrusions help to hold the gasket in place. The details of a gasket are discussed below. In place of apertures, the deck plate 100 may comprise other means of operably interacting with and securing the gasket.

With reference to FIG. 3, illustrated is a perspective view of the exemplary binding system 10 shown in FIG. 2, wherein the exemplary binding 30 and the exemplary base assembly 60 are shown in a coupled configuration. FIG. 3 further illustrates a foot plate 28 operably supported and coupled to the upper mounting surface 34 of the primary support plate 32 of the binding 30. The foot plate 28 functions to increase the surface area of the binding 30 to better accommodate a foot of a user either with a boot (e.g., in the case of snowboarding) or without a boot (e.g., in the case of wakeboarding). The foot plate 28 may comprise any size and shape, and may comprises one or more contours corresponding to the foot of a user, if appropriate. The foot plate 28 may be optional and selectively removed. Although FIG. 3 illustrates the foot plate 28 as comprising a separate structure, the foot plate 28 may be integrally formed with the binding 30.

With reference to FIGS. 2 and 4-8 illustrated are various views of the exemplary base assembly 60 of the exemplary binding system 10. As can be seen, the base assembly 60 comprises a support disc 64 having an upper plate 68, a perimeter 72 of the upper plate 68, and a lower body portion 76 extending from the upper plate 68, as shown. The lower body portion 76 comprises a sidewall 80 configured to receive one or more components in the adjustment mechanism to selectively position the base assembly 60 in any one of a plurality of available stance orientations with respect to a sliding board. As shown, the sidewall 80 comprises a plurality of teeth 88 formed therein configured to operate with the locking lever 214 to facilitate selective rotation of the bonnet 120, and the components supported therein, about the fixed support disc 64 to achieve and define the plurality of available stance orientations. Furthermore, the upper plate 68 and the lower body portion 76 form a lip 84 at their intersection. The lip 84 is configured to engage a corresponding ledge 148 formed in the bonnet 120, thereby rotatably securing the bonnet 120 and the various components to the sliding board. Thus, the bonnet 120 and the entire base assembly 60 may only be removed from the sliding board upon removal of the support disc 64. The lip 84 and corresponding ledge 148 are further configured to rotate about one another, thus facilitating the rotation of the bonnet 120 with respect to the support disc 64 in the event the stance orientation of the base assembly 60 is desired to be adjusted. The support disc further comprises hole mounting patterns shown as three-hole mounting pattern 92 and four-hole mounting pattern 96.

To mount the base assembly 60 to the sliding board, the bonnet 120, with the deck plate 100 attached, is positioned on the deck of the sliding board in a location about the mounting holes formed in the sliding board. Once the bonnet 120 and deck plate 100 are in position, the support disc 64 is inserted into the apertures 136 and 112 formed in the bonnet 120 and the deck plate 100, respectively, until coming to rest upon the deck of the sliding board, wherein it is then coupled to the sliding board via the mounting holes in the sliding board and those in the support disc 64. The deck plate 100 comprises an upper surface 104 and a lower surface 108, and is configured to function as a support member for many of the components and mechanisms in the base assembly 60, as well as to encase these. The deck plate 100 has several mounting holes 116 formed therein to facilitate the mounting of various base assembly components, such as the adjustment mechanism 210 and the release mechanism 240 (e.g., via pem nuts).

The adjustment mechanism 210 comprises a biased locking lever 214 that is rotatably or pivotally coupled about a pivot point 226, and secured in place by a fastener operable with a pem nut operable with the bonnet 120. The locking lever 214 further comprises a handle or knob 218 designed to provide an ergonomic interface with the user in actuating the adjustment mechanism 210. In the embodiment shown, the adjustment mechanism 210 comprises a series or a rack of teeth 222 formed in the locking lever 214 that are configured to engage the corresponding teeth 88 formed in the support disc 64. A spring 230 functions to bias the locking lever 214, and the rack of teeth 88, towards an engaged position against the support disc 64. The bonnet 120 comprises a sidewall 144 defining the aperture 136. Within the sidewall 144 is a slot 152 configured to provide an opening through which a portion of the locking lever 214 supporting the rack of teeth 222 may pass to engage the support disc 64. The locking lever 214 is shown as being biased by the spring 230, which comprises a high load bearing spring. The spring 230 is preferably supported within the bonnet 120 in a position to make full use of fulcrum and mechanical advantage when forcing or biasing the locking lever 214 against the support disc 64.

With the adjustment mechanism 210 in an engaged position, the deck plate 100, the bonnet 120 and the components contained therein are prohibited from rotating about the support disc 64. To adjust the stance orientation of the base assembly 60 relative to the sliding board, the user simply actuates the adjustment mechanism 210 by grasping the handle 218 and displacing the locking lever 214 to overcome the counter force applied by the spring 230. Upon displacement, the rack of teeth 88 on the locking lever 214 disengage from the teeth 222 on the support disc 64, thereby enabling the bonnet 120 to rotate about the support disc 60. The base assembly 60 may therefore be positioned in any number of adjustment positions resulting in different stance orientations with respect to the sliding board. Indeed, by providing teeth 222 that span entire sidewall 80 of the support disc 64, such as in the embodiment shown, any stance orientation within a 360° rotation may be achieved. The adjustment mechanism 210 is further configured as a quick-release system, wherein a user may vary the stance orientation quickly and easily at any time without having to release the binding.

Considerable attention has been given to the physical, engaging relationship between the locking lever 214 and the support disc 64 to secure the bonnet, deck plate and internal components about the support disc and the sliding board, in addition to the desire of these components to temporarily disengage from one another to facilitate on-the-fly or on-the-go changeable stance orientations. Specifically, considerable attention has been given to the teeth configuration of each of the locking lever 214 and the support disc 64. Although it is contemplated that different embodiments may comprise different teeth configurations, each preferably comprise a teeth configuration that minimizes slippage and ratcheting in the presence of rotational forces acting on or within the bonnet 120. As shown, the teeth configurations for each of the locking lever 214 and the support disc 64 comprise an English Buttress or buttress-type design, having an increase in the angle of deflection over standard tooth angles for gearing, which is based upon 14.5 degrees along the involute curve. In any event, it is contemplated that teeth angles or the angle of deflection may be any as required by the particular design or embodiment to optimize the relationship between the locking lever 214 and the support disc 64. In addition, the teeth configuration may comprise teeth having non-linear or curved faces, as well as fillets or radii between the faces and the lands. Those skilled in the art will recognize that many different types of gearing and teeth configurations may be used, and each of these are contemplated herein.

Other types of adjustment mechanisms are contemplated herein, although these are not specifically described. For example, the lower portion of the support disc may comprise a smooth sidewall. The adjustment mechanism may comprise some type of clamp that clamps to the sidewall in an infinite number of adjustment positions and resulting stance orientations. In still another embodiment, the sidewall may comprise a plurality of apertures formed therein that are configured to receive a corresponding peg or insert formed on the locking lever of the adjustment mechanism to achieve specific adjustment positions and resulting stance orientations.

The release mechanism 240 comprises a release lever 244 having a cam portion 246 formed therein, wherein the release lever 244 is rotatably or pivotally coupled about a pivot point, and also secured in place via a fastener operable with a pem nut supported within the bonnet 120. The release lever 244 further comprises a handle or knob 248 designed to provide an ergonomic interface with the user in manually actuating the release mechanism 240. The release lever 244 enables a user to manually actuate the release mechanism 240 to release the binding 30 from the base assembly 60, and thus the user's foot from the sliding board. This manual release function is described below.

In the embodiment shown, the release mechanism 240 further comprises a first plunger lever 412 operable with the toe plunger 280 and a second plunger lever 416 operable with the heel plunger 310. Each of the first and second plunger levers 412 and 416 are double acting levers configured to provide compounded motion.

The first and second plunger levers 412 and 416 each comprise along one edge a curved surface that engages and interacts with the linear ledge (see linear ledge 326 in FIGS. 9-A and 9-B) of the respective toe and heel plungers 280 and 310 during actuation of the release mechanism 240. During operation, the first and second plunger levers 412 and 416 exert a force on the toe and heel plungers 280 and 310, as provided by the springs 432 and 452, respectively. In other words, with the release lever 244 retracted and not operable, the springs function to bias the plunger levers, causing them to force the toe and heel plungers outward into an operating position to secure the binding to the base assembly. The toe and heel plungers 280 and 310 are also coupled to the first and second plunger levers 412 and 416, respectively, via respective nubs or posts (see post 312 in FIG. 4) protruding therefrom. The nubs or posts are configured to engage or be located within a corresponding non-concentric aperture formed in the first and second plunger levers 412 and 416 (see aperture 418 in FIG. 4), thus providing a limited degree of slip between the plunger levers 412 and 416 and the toe and heel plungers, respectively.

Along the opposite edges of the first and second plunger levers 412 and 416 is a surface configuration corresponding to an inside surface configuration of the ends of the bonnet 120, thus allowing the first and second plunger levers 412 and 416 to respectively nest therein when the release mechanism is configured to position the toe and heel plungers in a fully extended position (this configuration is depicted in FIG. 7). The first plunger lever 412 is operably supported at one end by a release cam 252, and is biased by the spring 452 at the other. The first plunger lever 412 preferably comprises a radius along its end that is opposite that operable with the cam 252, which end becomes the fulcrum point of the lever 412 upon manual actuation of the release lever 244, and which radius is commensurate with an inside radius formed along the inside of the bonnet 120. The function of the radius on the lever 412 is to create a pivot point for the lever 412 when it is being manually actuated by the cam 252. More specifically, the radius provides a proper nesting relationship with the radius formed in the bonnet 120, that facilitates proper and desirable pivoting of the lever 412 within the bonnet 120. On the other hand, the second plunger lever 416 is pivotally coupled to the bonnet 120 at one end and is biased by the spring 432 at the other, wherein the second plunger lever 416 pivots about pivot point 417.

With the first and second plunger levers 412 and 416 operating to bias the toe and heel plungers 280 and 310 outward, the present invention binding system provides an advantageous release function. Specifically, the release mechanism 240 further provides for tension release, wherein the binding 30 will release from the base assembly 60 upon exceeding a pre-set tension setting set by the user. As part of the exemplary release mechanism shown, a shaft 420 is contained within a slot 134 formed in the bottom surface of the bonnet 120. The shaft 420 supports a shaft journal 424, a dog 428, a spring 432, and a button 436, each configured to operate together to force the plunger lever 416 outward, which in turn forces the heel plunger 310 against the inside surface of the heel support 46 formed in the binding 30. The shaft 420 is threaded and the spring 432 is supported against a shoulder. Any forces acting on the heel plunger 310 to exceed the pre-set tension setting will function to trigger the release mechanism 240 to release the binding 30 from the base assembly 60. More specifically, any forces acting to exceed the pre-set tension setting will cause the plunger lever 416 to force the button 436 adjacent the plunger lever 416 to displace and compress the spring 432, which permits the heel plunger 310 to retract inward towards the bonnet enough to allow the binding 30 to release from the base assembly 60.

As indicated, the release mechanism 240 enables a user to selectively adjust the pre-set tension setting of the binding system. In the exemplary embodiment shown, using the components of the release mechanism operable with the heel plunger 310 as an example, the shaft 420 comprises a gearing system, wherein upon rotation of the shaft 420, the dog 428 is caused to displace about the shaft 420 in a bi-directional manner to vary the compression in the spring 432. As the compression in the spring 432 is varied, this results in a variation of the corresponding tension setting or pre-set tension setting of the release mechanism. In other words, the release tension within the release mechanism may be set to any desirable setting within an available range of tension settings, thus allowing the binding system to accommodate users of different size and riding capabilities. Rotating the shaft 420 to cause the dog 428 to compress the spring 432 causes an increase in the tension setting. Rotating the shaft 420 in an opposite direction reduces the tension. The dog 428 may be caused to be visible through a window formed in the bonnet 120 to visually indicate to a user the current pre-set tension setting.

The spring 432 is preferably supported about the zin shaft 420 with an amount of preload in order to maintain an outward bias on the heel plunger 310, as well as to limit the number of available pre-set tension settings to a more appropriate range. With the spring 432 pre-compressed, more appropriate lower pre-set tension settings may be defined or achieved that represent those types of users rather than requiring users to dial in a tension setting beginning with a zero load tension setting. In addition, with the spring 432 pre-compressed, the number of revolutions of the shaft 420 needed to negotiate the entire range of available tension settings may be reduced to a more manageable and realistic number. For example, the spring 432 may comprise a preload so as to define a lower limit tension setting that permits a junior (e.g., around 75 lbs.) or novice user to properly release, while requiring only a few turns of the shaft 420 to achieve the highest tension setting.

The zin shaft 420 may be equipped with a left-handed thread configuration so as to make adjustments in the tension setting more intuitive. With such a configuration, as the shaft 420 is turned in a clockwise direction the left-handed thread drives the dog 428 downward, thus further compressing the spring 432 and increasing the tension setting. Turning the shaft 420 counter-clockwise decreases the tension setting.

The release mechanism may further comprise means for limiting the tension setting. For example, the a retaining ring may be supported about the shaft 420 that limits the travel of the dog 428, thus preventing the user from adjusting the tension setting beyond a pre-determined limit.

Although not specifically discussed, the same tension release feature may be provided on the toe plunger 280. As shown, the tow plunger 280 is operable with a zin shaft 440, a shaft journal 444, a dog 448, and a button 456, each similar to those described above, and each of which function together with the first plunger lever 412 to provide selective pre-set tension settings and tension release of the binding 30 from the base assembly 60 via the toe plunger 280.

The release mechanism 240 further comprises a release cam 252 rotatable about the same pivot point as the release lever 244. The release cam 252 comprises a cam portion 254 contained within a cam track 414 formed in the first plunger lever 412. Upon displacement or actuation of the release lever 244 and subsequent actuation of the release mechanism 240, the release cam 252 is caused to rotate, wherein the cam portion 254 tracks along the cam track 414. This action functions to displace or retract the first plunger lever 412 to effectuate the subsequent retraction of the toe plunger 280, thereby allowing the binding 30 to release from the base assembly 60. Specifically, in order to release the binding 30 from the base assembly 60 at a desired moment, the user simply grasps the handle or knob 248 on the release lever 244 and rotates or pivots the release lever 244 about its pivot point. A certain amount of force is required to be exerted by the user in order to cause the cam portion 254 to track within the cam track 414 of the plunger lever 412. However, as explained below, the amount of needed force is less than what would be required to overcome the tension setting. Causing the cam portion 254 of the release lever 244 to track within the cam track 414 of the plunger lever 412 functions to draw the plunger lever 412 inward. And, as the toe plunger 280 is coupled to the plunger lever 412 (via a similar post and aperture engagement as the post 312 and aperture 418 engagement discussed above) the plunger lever 412 subsequently pulls the toe plunger 280 inward and out of the receiver 44 formed in the binding 30, thus allowing the binding 30 to release from the base assembly 60.

It is noted that in this particular exemplary embodiment, the manual actuation of the release lever 244 and the release mechanism 240 does not require the user to overcome the tension setting and further compress the spring 452 acting on the plunger lever 412 in order to release the binding 30 from the base assembly 60. Rather, the plunger lever 412 is dual acting in that it is configured to pivot within the bonnet 120 due to the radius formed in the lever 412 that is commensurate with the radius in the bonnet 120. The radiused end of the lever 412 is maintained in a substantially nesting relationship with the bonnet 120, thus becoming the fulcrum point of the lever 412, as a result of the spring, button 456 and zin shaft 440 biasing the lever 412. The lever 412 interacts with the button 456 during a manual release function (where the user manually actuates the release lever to retract the toe plunger), as well as about the cam portion 252 during a force-induced release function (where the toe plunger is forced to retract and the tension setting overcome in response to a suitable load acting on the toe plunger).

The toggle action on the first plunger lever 412 comprises a 2:1 ratio movement, which allows for the spring 432 to be reduced in strength and spring rate, thus reducing stresses within the release mechanism. As discussed below, the first plunger lever 412 incorporates an additional motion by allowing the cam portion 246 of the release lever 244 to toggle the first plunger lever 412 from it's opposite end upon manually actuating the release lever 244. The second plunger lever 416 comprises the same 2:1 ratio movement, but is not configured to be additionally manually toggled by the release lever 244.

The base assembly 60 further comprises various spacers, such as rear spacer 400, front spacer 404, and gap spacer 408 to facilitate proper operation of the various mechanisms supported by the base assembly 60.

With reference to FIGS. 9-A-9-C, illustrated are various views of a heel plunger according to one exemplary embodiment of the present invention, wherein the heel plunger comprises a plurality of pressure surfaces, each with corresponding pressure angles, and is configured for use within the exemplary base assembly of FIG. 2. Specifically, as shown, the heel plunger 310 comprises an upper surface 314, a lower surface 318 and a riser 322 extending from the upper surface 314 to form a ledge 326. The riser 322 itself comprises an upper surface 330 and a front surface 334. The riser 322 further comprises several pressure surfaces, shown as first longitudinal pressure surface 338, second longitudinal pressure surface 340, first lateral pressure surface 344 and second lateral pressure surface 348, each with their own corresponding pressure angles.

FIG. 9-B illustrates first and second longitudinal pressure surfaces 338 and 340. The first longitudinal pressure surface 338 comprises a pressure angle β₁. The second longitudinal pressure surface 340 comprises a pressure angle β₂. Likewise, FIG. 9-C illustrates first and second lateral pressure surfaces 344 and 348. The first lateral pressure surface 344 comprises a pressure angle β₁. The second lateral pressure surface 348 comprises a pressure angle β₂.

The pressure surfaces are specifically configured to comprise pressure angles between 35 and 40 degrees, which is the angle determined to provide optimal tension release of the binding from the base assembly. More specifically, these angles function to provide an optimal counter resistance on the binding before it suddenly releases from the base assembly. In addition, the pressure surfaces are configured to enable the binding to release at an infinite number of release angles since there are no toggle mechanisms present unlike those found in prior related binding systems.

Steeper pressure angles, such as those below 35° (e.g., 30°) are inadequate because they cam out. Thus, steeper angles will not result in adequate release of the binding. More gradual angles, such as those above 40° (e.g., 45°), leaves the binding too loose and does not adequately support the binding and the rider about the base assembly and the sliding board. Providing angles between 35 and 40 degrees allows the optimal pressures to be reached and not exceeded prior to release of the binding. Indeed, the binding must be able to support some pressures and forces to keep the binding and the boot, and therefore the rider, on the sliding board without releasing. However, by supporting too much pressure or force, the binding will not release, thus potentially injuring the rider. Thus a balance must be struck between acceptable pressures for use and those where the binding should release.

Although in typical cams a pressure angle of between 25 and 30 degrees is typically considered the maximum, depending upon the configuration, these may be undesirable. If the pressure angles are too steep, release of the binding from the base assembly can be smooth, predictable and uniform, giving the user a feeling of mushiness, or causing the user to feel like the mechanism is slowly pulling away from itself prior to actual release or separation, which can result in a feeling of uncertainty. With a pressure angle between 35 and 40 degrees, the cam action of the release is delayed due to the initial “caming” pressure being too great. Thus, when sufficient pressure is applied, a “build-up” to release may be achieved without any previous predictable “caming” movement occurring prior to release. In other words, pressure is applied to the release mechanism as a whole, with no movement or distortion of the release components occurring until the precise moment where the release tensions match the tension settings in the springs of the release mechanism. Thus, rather than a smooth release, the binding tends to snap away from the base assembly, a desired effect that instills confidence in users.

In the heel toe 310 shown, the three pressure surfaces and resulting pressure angles function in a similar manner as the three toggles in prior related bindings. However, rather than requiring three separate mechanisms to achieve the three pressure angles, each pressure angle is included in a single mechanism, the heel plunger 310. Thus, the present invention features a single mechanism configured with vertical and lateral pressure angles that facilitate release from the binding in the vertical direction, as well as the two lateral directions.

As can be seen, the surface area on the longitudinal pressure surfaces of the plunger, or those configured for vertical heel tension release, is much greater than the surface area on the lateral pressure surfaces, or those configured to provide lateral heel tension release. This is because the foot can withstand a greater amount of force or pressure in the vertical heel/toe direction than it can in the lateral direction from lateral shear forces. Thus, the forces required for vertical release can be increased to keep the binding from releasing. To accommodate these forces, the longitudinal pressure surface comprises a greater surface area. The opposite is true for the lateral sides of the plunger and the lateral release angles. These do not need to accommodate as great of forces since the foot cannot handle shear forces as well. Thus, the lateral sides of the binding are configured with smaller release angles having smaller surface areas.

Of course, other configurations of the heel plunger are contemplated herein, such as one without a riser. Indeed, the pressure surfaces and the corresponding pressure angles may be incorporated into any number of different plunger configuration. It is specifically noted herein that the heel and toe latches discussed below also comprise both longitudinal and lateral pressure surfaces and corresponding pressure angles.

With reference to FIG. 10, the present invention binding system may further comprise a deck pad 510 configured for placement between the base assembly 60, and particularly the deck plate 100, and the deck or upper surface 4 of a sliding board 2. The deck pad 510 provides several functions, each of which enhance the interaction or interface between the base assembly and the sliding board. For example, the deck pad functions to protect the sliding board, as well as to improve the interaction of the base assembly 60, and overall binding system, with the sliding board. First, the deck pad 510 shown comprises a rubber gasket having a size and shape corresponding to that of the deck plate 100 and bonnet 120. The rubber interface helps to protect the sliding board during use, as well as when the base assembly 60 is rotated to achieve different stance orientations. Second, the deck pad 510 helps to evenly distribute the loads or pressures acting between the base assembly 60 and the sliding board. The deck pad 510 provides the proper tension between the sliding board and the base assembly to facilitate proper rotation. Indeed, if pressure between the base portion and the sliding board are too great, the base assembly will be difficult to rotate. Conversely, if the pressures are too small, the base assembly will be loose and may provide a feeling of sluggishness or mushiness to the user.

The deck pad 510 may further comprise one or more raised surfaces, shown as raised surface 522 that extends around the outer perimeter of the deck pad 510. In this configuration, the outer surfaces are raised to provide a greater height than the inside surface 526. The presence of a raised surface helps to control the resistance between the base assembly 60 and the sliding board. Indeed, the upper surface of many sliding boards comprises a slight curvature. In order to provide a binding system that accommodates a majority of existing sliding boards, a deck pad having varying surfaces is desirable. And, since a majority of sliding boards comprise a convex curvature, a deck pad having raised outer surfaces will facilitate a good and proper fit between the base assembly and the sliding board, and will also facilitate proper rotation of the base assembly about the sliding board. The height of the raised surfaces may vary depending upon the type of sliding board being used.

The size of the deck pad 510 may be slightly less than the base assembly 60 so that the perimeter 514 of the deck pad 510 does not extend beyond the perimeter of the base assembly 60. The deck pad 510 may comprise various apertures, such as one to receive the support disc and to permit the support disc to rest directly upon the deck of the sliding board, or ones that correspond to the mounting holes in the sliding board and/or the base assembly. The deck pad 510 may comprise one or more nubs or protrusions, such as nub 518, that are configured to be received within a corresponding slot or aperture formed in the bottom of the deck plate 100. The presence of one or more nubs may help to maintain a proper position of the deck pad 510 with respect to the base assembly 60 and the sliding board.

The deck pad 510 may be formed different materials, such as rubber, nylon, etc. In addition, the base pad 510 may comprise different thicknesses depending upon the desired height of the base assembly 60 with respect to the sliding board.

In an alternative embodiment, the deck pad may be integrally formed with the deck plate or other component of the base assembly rather than being a separate piece or structure.

With reference to FIGS. 11-13, illustrated are several views of a base assembly 1060 in accordance with another exemplary embodiment of the present invention. It is noted that not all components of this particular embodiment are specifically described as they are the same or similar to those described above in relation to the base assembly 60 embodiment discussed above and shown in FIGS. 1-9. Therefore, the description of base assembly 60, as set forth above, is incorporated here, where relevant and applicable. FIGS. 11-13 are provided to illustrate additional or differently configured components, which components are specifically described below.

As shown, the base assembly 1060 comprises an adjustment mechanism 1210 having a biased locking lever 1214 that is rotatably or pivotally coupled about a pivot point 1226, and secured in place by a fastener operable with a pem nut operable with the bonnet 1120. The locking lever 1214 further comprises a handle or knob 1218 designed to provide an ergonomic interface with the user in actuating the adjustment mechanism 1210. In the embodiment shown, the adjustment mechanism 1210 comprises a series or a rack of teeth 1222 formed in the locking lever 1214 that are configured to engage the corresponding teeth formed in the support disc (not shown). Details regarding the adjustment mechanism 1210 are set forth above.

In this particular embodiment, a spring 1230 functions to bias the locking lever 1214 towards an engaged position against the support disc. The spring 1230 is supported or contained within an aperture 1142 formed in the underside of the bonnet 1120, preferably in a position to make full use of fulcrum and mechanical advantage when forcing or biasing the locking lever 1214 against the support disc. The spring 1230, which comprises a high load bearing spring, further supports a tip insert 1232 designed to track along the edge 1216 of the locking lever 1214 as the locking lever 1214 is caused to pivot or rotate to actuate the adjustment mechanism. The tip insert 1232 functions to reduce friction between the spring 1230 and the locking lever 1214 during operation. The tip insert 1232 is shown as comprising a domed top that facilitates the sliding of the tip insert 1232 across the surface of the edge 1216.

The base assembly 1060 further comprises a release mechanism 1240, which comprises a release lever 1244 having a cam portion 1246 formed therein, wherein the release lever 1244 is rotatably or pivotally coupled about a pivot point, and also secured in place via a fastener operable with a pem nut supported within the bonnet 1120. The release lever 1244 further comprises a handle or knob 1248 designed to provide an ergonomic interface with the user in manually actuating the release mechanism 1240. The release lever 1244 enables a user to manually actuate the release mechanism 1240 to release the binding from the base assembly 1060, and thus the user's foot from the sliding board. This manual release function is described in detail above.

In this particular embodiment, the release lever 1244 comprises a detent locking function that secures the release lever 1244 in place while in a retracted or non-actuated position (normal operating position of the toe and heel plungers). FIG. 11 illustrates the release lever 1244 in a retracted position, while FIG. 12 illustrates the release lever 1244 in a fully actuated position (toe or heel plungers in a retracted position). Specifically, the release lever 1244 comprises a detent 1247 formed in the stem 1245 of the release lever 1244. The detent 1247 is sized and configured to engage a post supported within the bonnet 1120 or between the bonnet and deck plate 1100 when the release lever 1244 is in a fully retracted position. The detent 1247 preferably is sized and configured to provide an interference fit with the post, thus securing the locking lever 1244 in place. The detent 1247 is also shown as comprising a cam portion 1249 that allows the detent to “snap” into place about the post. The release lever 1244 may still further comprise a dog leg or arc relief notch 1250 formed in the stem 1245 of the release lever 1244 proximate the detent 1247 to allow for a small amount of distortion or spring travel of at least a portion of the stem structure circumscribing and defining the detent 1247, thus enhancing the “snap” action of the release lever 1244 about the post. As the release lever 1244 is caused to be actuated from a retracted position, the detent 1247 exerts a force on the post causing the detent 1247 to flex due to the notch 1250 and snap release from the post. Similarly, to fully retract the release lever 1244 the detent is brought into contact with the post and a suitable force is needed to further rotate the release lever 1244, and to overcome the spring force provided by formation of the notch 1250, which causes the detent to flex. Once this is overcome, the release lever 1244 snaps into place with the detent securely engaged with the post.

With reference to FIGS. 14-24, illustrated is a binding assembly 1014, and the various components thereof, configured to operate with a base assembly, such as the ones discussed above. The binding assembly 1014 comprises a boot assembly 1018 and a binding 1030. The boot assembly 1018 is configured to receive and secure a foot of a user, and comprises a boot configuration operable with one or more fastening configurations, such as described herein or otherwise known in the art. The boot assembly 1018 is configured to couple to the binding 1030, wherein the binding 1030 functions with the boot assembly 1018 to support the foot of the user about the base assembly and a sliding board.

In the exemplary embodiment shown, the binding 1030 comprises a primary support plate 1032 having an upper surface for receiving and supporting a foot of a user, or for supporting one or more foot plates (see front and rear foot plates 1028 and 1029), and a lower surface 1036, which is configured to be positioned adjacent and rest against the upper surface (not shown) of the bonnet (not shown) and the upper plate (not shown) of the support disc (not shown), each of the base assembly, when the binding 1030 is releasably coupled thereto. The particular binding is similar in some respects to the binding 30 discussed above and shown in FIGS. 1-3, with, however, some notable differences discussed herein.

The binding 1030 is sized and shaped to correspond to the base assembly to which it is coupled. The lower surface 1036 of the primary support plate 1032 of the binding 1030 may be directly in contact with and rest against the upper surface of the bonnet. Alternatively, the primary support plate 1032 may comprise one or more nubs or protrusions 1041 designed to be in contact with and rest against the upper surface of the bonnet. These nubs may be utilized to increase the stabilization of the user about the sliding board, as well as to “firm up” the retention of the binding 1030 to the base assembly prior to a tension release. The nubs 1041 may also help stabilize the retention when small pockets of ice and snow are present (in the case of a snowboard).

As intended to be operable with the base assembly, the binding 1030 thus comprises a toe support or toe piece 1040 located at a front portion of and extending from the primary support plate 1032. The toe piece 1040 comprises a geometric configuration that matches that of a front portion or front surface of the bonnet of the base assembly. More specifically, the toe piece 1040 is configured with an inside surface 1042 and an outer surface 1043, wherein the inside surface 1042 is designed and configured to engage the outer front surface of the bonnet, with the front surface of the bonnet providing support to the toe piece 1040 and the binding 1030. The toe piece 1040 further comprises a receiver 1044 formed in its inside surface 1042. The receiver 1044 is sized and configured to receive or engage and releasably secure a toe plunger (not shown) of the base assembly, as discussed above, thus releasably coupling the binding 1030 to the base assembly. The toe plunger comprises a pre-set tension setting, wherein it provides a counter force acting against the binding 1030. Therefore, the receiver 1044 comprises a similar geometric configuration as the portion of the toe plunger being inserted therein.

Similarly, the binding 1030 further comprises a heel support or heel piece 1046 located at a rear portion of and extending from the primary support plate 1032. The heel piece 1046 comprises a geometric configuration that matches that of a rear portion or rear surface of the bonnet of the base assembly. More specifically, the heel piece 1046 is configured with an inside surface 1047 and an outer surface 1048, wherein the inside surface 1047 is designed and configured to engage the outer rear surface of the bonnet, with the rear surface of the bonnet providing support to the heel piece 1046 and the binding 1030, also as discussed above. The heel piece 1046 further comprises a receiver 1050 formed in its inside surface 1047. The receiver 1050 is sized and configured to receive or engage and releasably secure a heel plunger (not shown) of the base assembly, thus releasably coupling the binding 1030 to the base assembly. The heel plunger, like the toe plunger, comprises a pre-set tension setting, wherein it provides a counter force acting against the binding 1030. Therefore, the receiver 1050 comprises a similar geometric configuration as the portion of the heel plunger being inserted therein. Due to their configuration, the toe and heel pieces or supports 1040 and 1046 function as coupling means to provide both lateral and longitudinal support for the binding 1030 about the base assembly.

The binding 1030 further comprises lateral windows 1052 and 1054 located on opposing sides of the binding 1030 that permit the binding 1030 to couple to the base assembly without interrupting the displacement or actuation of the adjustment and release mechanisms and, or any of their component parts, respectively, of the base assembly. The lateral windows 1052 and 1054 are defined by edges of the toe and heel pieces 1040 and 1046, respectively, as well as an edge of the lower surface 1036 of the primary support plate 1032.

Supported about the upper surface of the primary support plate 1032 are front and rear foot plates 1028 and 1029. The front foot plate 1028 is configured to be slidably coupled to the binding 1030 so as to allow the front foot plate 1028 to be adjusted with respect to the rear foot plate 1029, which is shown as being fixed. This permits the binding 1030 to better accommodate users having different sized feet. Of course, it is contemplated that each of the front and rear foot plates 1028 and 1029 may be either fixed or slidably coupled to the binding 1030. The front foot plate 1028 comprises first and second rails 1029 and 1031 formed in its underside that correspond to and slide within tracks 1037 and 1039 formed in the upper surface of the primary support plate 1032. To slidably adjust the front foot plate, the user simply loosens the fasteners coupling the front foot plate to the binding, slides the front foot plate into a desirable position, and then retightens the fasteners to secure the foot plate in place. As the foot plate displaces, the fasteners slide within slots 1027 formed in the front foot plate. The front foot plate 1028 (as well as the rear foot plate 1029) may further comprise various recesses or raised surfaces in order to permit it to properly function with the binding 1030 and to accommodate various components, such as the flanges or wings 1021 of the heel cup 1019.

The front and rear foot plates 1028 and 1029 may further comprise a cover to provide additional grip to the surface of the foot plates. As shown, both the front and rear foot plates 1028 and 1029 each comprise a thin, rubberized plastic molded cover. Alternatively, the front and rear foot plates 1028 and 1029 may comprise an adhesive-type cover, which can be die-cut to match the configuration of the foot plates. One skilled in the art will recognize other variations and possibilities.

As indicated, the binding assembly 1010 further comprises a boot assembly 1018 designed and configured to support the foot of a user and to secure the user's foot within the binding system and to the sliding board. The boot assembly 1018 comprises a heel cup 1019 that is releasably and securely mounted to the binding 1030 via flanges or wings 1021 and corresponding fasteners. The boot assembly 1018 also comprises front and rear strap systems 1081 and 1091 operable to secure the binding to the foot of a user.

As shown, the heel cup 1019 comprises a stabilizer 1025 that extends upward and rearward from the binding 1030, to follow behind and extend around the leg and foot of a user. The stabilizer 1025 is designed as a rigid support component that provides multiple functions. First, the stabilizer 1025 may act as a limiter or a stop for a pivoting leg support 1071. Second, the stabilizer 1025 may provide a mount for one or both of a front and rear strap system 1081 and 1091, respectively, as well as for the leg support 1071. Third, the stabilizer 1025 may provide protection to the user during use of the sliding board. As shown, the rear leg support 1071 is pivotally mounted to the stabilizer 1025. The second strap system 1081 is also pivotally mounted to the stabilizer 1025.

Although not necessary, the heel cup 1019 may be slidably mounted to the binding 1030 in order to provide an element of adjustability so as to accommodate different sized users. The heel cup 1019 may comprise a slot 1023 formed in each of its flanges 1021 (both front and rear flanges) that facilitate adjustment of the heel cup 1019. As shown, the heel cup 1019 is mounted to the binding 1030 with its flanges 1021 retained beneath the front and rear foot plates 1028 and 1029, thus allowing the same fasteners to be used to secure each to the binding 1030. Similar to the front foot plate, the heel cup 1019 may be adjusted by loosening the fasteners securing the various flanges, positioning or repositioning the heel cup in a desired position by sliding it backward or forward (via the slots 1023), and then tightening the fasteners to secure the heel cup in place.

The heel cup 1019 may comprise many different configurations and designs. In the exemplary embodiment shown, the heel cup 1019, and particularly the stabilizer 1025, comprises a slight bend designed to provide a more ergonomic boot fit.

As will be recognized by those skilled in the art, the strap systems 1081 and 1091 may incorporate any design, such as those shown and described herein, or any that are known in the art and that are capable of operating with the present invention binding system 1010. In the exemplary embodiment shown, the front strap system 1091 comprises a strap retention system wherein a strap 1073 comprises an aperture designed and configured to receive and engage a shaft 1069 at a right angle with respect to the surface of the strap 1073. The shaft 1069 comprises a length or height that is greater than the thickness of the strap 1073 so as to comprise ends that protrude from both sides of the strap 1073. The shaft 1069 is preferably designed to be centered within the aperture in the strap 1073. Once in place, the strap may be fed or inserted into a slot 1079 formed in a sidewall 1034 of the binding 1030. Formed within the slot 1079 is a dovetailed orifice 1080 that receives and engages the shaft 1069 to prevent the strap 1073 from sliding all the way through the slot 1079. In essence, the shaft is retained within the dovetailed orifice 1080 to securely couple the strap 1073 to the binding 1030. The strap 1073 may further comprise an end 1075 having a perimeter 1077 that is sized slightly smaller than the slot 1079 so as to provide an interference fit between the surfaces of the end 1075 and the slot 1079.

In this configuration, the strap 1073 is not only securely coupled to the binding 1030, but is also configured or allowed to pivot or rotate as facilitated by the shaft 1069 being rotatably secured within the dovetailed orifice 1080. This particular type of retention system is advantageous in that it provides an efficient, easy way to releasably couple the straps to the binding. In addition, it eliminates many additional mounting components, such as screws, that might be otherwise needed to couple the straps to the binding.

It is finally noted that the present invention further contemplates component materials or material treatments of various components in connection with their working relationships. In the present invention, there are many moving components, some of which come in contact with one another, and some of which are subjected to pressure and tension that force them in contact with one another under high loading during various operating conditions. Such components may be comprised of special materials or may be specially treated in order to provide and maintain a robust interaction. For example, all metal parts that come in contact with one another or a component of another material (e.g., the release lever 244 coming in contact with the bonnet 120 serving as a stop) may be hard anodized aluminum. This may help significantly reduce or eliminate galling. As another example, plastic components may be formed of “super-tough” nylon. Nylon resins have a high propensity of lubricity. Nylon components that are molded with polished or semi-slick, flat surfaces operate well together under forced loading without galling. Nylon components that operate under forced load conditions with aluminum components also enjoy the same advantages, particularly if the aluminum is anodized. Nylon also enjoys a high degree of elasticity and ductility. The present invention may utilize this feature where fasteners are called for. For instance, standard sheet metal screws may be used to secure the bonnet to the deck plate, which screws may be driven into bosses molded into the bonnet, without cracking or thread failure. With “super-tough” nylon being used, any threads formed in the nylon will provide a high degree of holding integrity. As such, it is preferable that all components of the present invention operating together comprise such materials or material treatments.

The foregoing detailed description describes the invention with reference to specific exemplary embodiments. However, it will be appreciated that various modifications and changes can be made without departing from the scope of the present invention as set forth in the appended claims. The detailed description and accompanying drawings are to be regarded as merely illustrative, rather than as restrictive, and all such modifications or changes, if any, are intended to fall within the scope of the present invention as described and set forth herein.

More specifically, while illustrative exemplary embodiments of the invention have been described herein, the present invention is not limited to these embodiments, but includes any and all embodiments having modifications, omissions, combinations (e.g., of aspects across various embodiments), adaptations and/or alterations as would be appreciated by those skilled in the art based on the foregoing detailed description. The limitations in the claims are to be interpreted broadly based on the language employed in the claims and not limited to examples described in the foregoing detailed description or during the prosecution of the application, which examples are to be construed as non-exclusive. For example, in the present disclosure, the term “preferably” is non-exclusive where it is intended to mean “preferably, but not limited to.” Any steps recited in any method or process claims may be executed in any order and are not limited to the order presented in the claims. Means-plus-function or step-plus-function limitations will only be employed where for a specific claim limitation all of the following conditions are present in that limitation: a) “means for” or “step for” is expressly recited; and b) a corresponding function is expressly recited. The structure, material or acts that support the means-plus function are expressly recited in the description herein. Accordingly, the scope of the invention should be determined solely by the appended claims and their legal equivalents, rather than by the descriptions and examples given above.

Number	Date	Country
60579526	Jun 2004	US
60268542	Feb 2001	US
60268541	Feb 2001	US
60348274	Jan 2002	US

	Number	Date	Country
Parent	11154288	Jun 2005	US
Child	11900653		US
Parent	10467941	Aug 2003	US
Child	11154288		US

Multi-function binding system

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RELATED APPLICATIONS

Provisional Applications (4)

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