Embodiments of the present invention relate to feedback using optocouplers, and more specifically to multi-function feedback using an optocoupler.
a schematically illustrates a conventional alternating current (AC)-direct current (DC) conversion system 100a employing an optocoupler 144 for voltage feedback. The system 100a includes a full bridge rectifier 108 receiving an AC input, and configured to output a pulsed DC signal that is operatively coupled to a primary side 116 of a transformer 112 (e.g., a flyback transfer). A secondary side 120 of the transformer 112 is operatively coupled to a diode 124, which outputs a DC voltage Vout.
The DC output Vout is controlled by controlling an operation of the transformer 112. The transformer 112 is controlled by controlling a switching of a MOSFET 138 that is operatively coupled between the primary side 116 of the transformer 112 and ground GND 1. For example, when the MOSFET 138 is turned on, energy is stored in the primary side coil of the transformer 112, whereas when the MOSFET 138 is turned off, the stored energy is transferred to the secondary side coil of the transformer 112, which is then rectified by the diode 124. The switching of the MOSFET 138 is controlled by a controller 130. The controller 130 includes a voltage feedback module 146 configured to receive a feedback of the output voltage Vout through a voltage sensor 140 and the optocoupler 144. The voltage feedback module 146, using the feedback received from the optocoupler 144, controls the switching of the MOSFET 138. During operation, the controller 130 regulates the output voltage Vout such that Vout tracks a reference voltage Vref.
The ground GND 1 is usually not a true earth ground (e.g., ground GND 1 may be a virtual ground, as GND 1 sees AC voltage during one half of each AC cycle), whereas a ground GND 2 (on the secondary side 120 of the transformer 112) may be a true earth ground. For this and other operational reasons (e.g., safety reasons), it may be desired to electrically isolate the primary side 116 and the secondary side 120. The optocoupler 144 couples the primary side 116 and the secondary side 120 using light (e.g., using light from a light emitting diode (LED) included in the optocoupler 144), but does not electrically connect the primary side 116 and the secondary side 120. Thus, the optocoupler 144 provides electrical isolation in the voltage feedback loop, i.e., provides electrical isolation between the controller 130 (coupled to the primary side 116) and the voltage Vout (in the secondary side 120 of the transformer 112).
b schematically illustrates a conventional voltage feedback system 100b that may be used in the AC-DC conversion system 100a of
c schematically illustrates a conventional AC-DC conversion system 100c employing a first optocoupler 144 for voltage feedback and a second optocoupler 154 for current feedback. Several components of the system 100c are similar to the corresponding components of system 100a, and are identified by the same identification labels in
In case a fault occurs in the secondary side 120 of the transformer 112 (e.g., short circuit or overloading on the secondary side 120), the secondary side load current usually increases (e.g., is several times the usual or normal secondary side load current). This increase in the load current is sensed by the current sensor 150, and transmitted to the current feedback module 156 in the controller 130 through the optocoupler 154. Upon detecting such a fault condition, the current feedback module 156 controls the MOSFET 138 to switch off the transformer 112, thereby preventing the transformer 112 from transferring energy from the primary side 116 to the secondary side 120 until the fault condition is cleared.
Thus, two different optocouplers (e.g., optocouplers 144 and 154) are used to feedback voltage and current sensing signals from the secondary side 120 to the primary side 116, and provide electrical isolation in the voltage and current feedback loop (i.e., provide electrical isolation between the primary side 116 and secondary side 120 of the transformer 112).
In various embodiments, the present disclosure provides an apparatus comprising an optocoupler configured to receive a voltage feedback signal and a fault signal, and generate a feedback signal that is indicative of an output voltage of the apparatus and indicative of a fault condition of the apparatus. There is also provided, in accordance with various embodiments of the present disclosure, a method comprising generating a voltage feedback signal indicative of an output voltage of an alternating current (AC) to direct current (DC) converter, generating a current feedback signal indicative of a load current of the converter, generating a fault signal based at least in part on the generated current signal, the fault signal being indicative of occurrence of a fault condition associated with the load current, receiving, by an optocoupler, the voltage feedback signal and the fault signal, and generating, by the optocoupler, a feedback signal based at least in part on the received voltage feedback signal and the fault signal. There is also provided, in accordance with various embodiments of the present disclosure, an alternating current (AC) to direct current (DC) converter comprising a transformer comprising a primary side coil and a secondary side coil, and an optocoupler configured to receive an input signal that is indicative of an output voltage of the transformer and is indicative of an occurrence of a fault associated with a over-current condition in one or more components operatively coupled to the secondary side coil, wherein the optocoupler is further configured to output a feedback signal that is a function of the input signal.
In the following detailed description, reference is made to the accompanying drawings which form a part hereof wherein like numerals designate like parts throughout, and in which is shown by way of illustration embodiments in which the invention may be practiced. It is to be understood that other embodiments may be utilized and structural or logical changes may be made without departing from the scope of the present invention. Therefore, the following detailed description is not to be taken in a limiting sense, and the scope of embodiments in accordance with the present invention is defined by the appended claims and their equivalents.
a schematically illustrates an exemplary alternating current (AC)-direct current (DC) conversion system employing an optocoupler for voltage feedback.
b schematically illustrates a voltage feedback system that may be used in the AC-DC conversion system of
c schematically illustrates an exemplary AC-DC conversion system employing a first optocoupler for voltage feedback and a second optocoupler for current feedback.
a schematically illustrates an exemplary AC-DC conversion system employing an optocoupler for voltage feedback and for current feedback.
b schematically illustrates an exemplary voltage and current feedback system that may be employed in the AC-DC conversion system of
a-3d illustrate various exemplary values of the input signal to the optocoupler of
In the following detailed description, reference is made to the accompanying drawings which form a part hereof wherein like numerals designate like parts throughout, and in which various embodiments are shown. It is to be understood that other embodiments may be utilized and structural or logical changes may be made without departing from the scope of the present disclosure. Therefore, the following detailed description is not to be taken in a limiting sense, and the scope of embodiments is defined by the appended claims and their equivalents.
Various operations may be described as multiple discrete operations in turn, in a manner that may be helpful in understanding embodiments of the present invention; however, the order of description should not be construed to imply that these operations are order dependent.
The description may use the phrases “in an embodiment,” or “in embodiments,” which may each refer to one or more of the same or different embodiments. The phrase “in some embodiments” is used repeatedly. The phrase generally does not refer to the same embodiments; however, it may. The terms “comprising,” “having,” and “including” are synonymous, unless the context dictates otherwise. The phrase “A and/or B” means (A), (B), or (A and B). The phrase “A/B” means (A), (B), or (A and B), similar to the phrase “A and/or B.” The phrase at least one of A, B and C″ means (A), (B), (C), (A and B), (A and C), (B and C) or (A, B and C). The phrase “(A) B” means (B) or (A and B), that is, A is optional.
a schematically illustrates an exemplary AC-DC conversion system 200a employing an optocoupler 270 for voltage feedback and for current feedback. One or more components of the system 200a may be at least in part similar to the corresponding components of systems 100a and 100c of
The MOSFET 238 of
The voltage feedback received by the feedback controller 230 can be used by the feedback controller 230 (e.g., by the voltage feedback module 246) to control MOSFET 238 such that the output voltage Vout tracks a reference voltage Vref. Also, the current feedback received by the feedback controller 230 (e.g., by the current feedback module 256) can be used to protect the system 200a in case of a fault.
For the purpose of this disclosure and unless mentioned otherwise, a fault may refer to an usual condition arising in the secondary side 220 of the transformer 212, which may result in an increase in the load current (e.g., increase of several times than the usual, normal or nominal range of secondary side load current). Such an unusual condition may arise due to a variety of reasons, e.g., due to a short circuit and/or overloading in one or more components (e.g., diode 224, a load operatively coupled to the secondary side 220, etc.) associated with the secondary side 220.
One or more components of
b schematically illustrates an exemplary voltage and current feedback system 200b that may be employed in the AC-DC conversion system 200a of
b also illustrates the current sensor 250 operatively coupled to the converter 254. The current sensor 250 is configured to output a current signal indicative of the load current of
The optocoupler 270 includes an LED 270a optically coupled to a photodetector 270b (e.g., a photo diode). The optocoupler 270 outputs a feedback signal that is indicative of the signal Verror and of the fault signal, which is used by the feedback controller 230 to control the switching of the MOSFET 238.
The feedback controller 230 includes a converter 274 having a filter 274b (operatively coupled to the voltage feedback module 246) and a detector 274a (operatively coupled to the current feedback module 256), as will be discussed in more detail herein.
As previously discussed, the voltage feedback received by the feedback controller 230 (e.g., by the voltage feedback module 246) is used to control the MOSFET 238 such that the output voltage Vout tracks the reference voltage Vref. Also, the current feedback received by the feedback controller 230 (e.g., by the current feedback module 256) is used to protect the system 200a in case of a fault. Controlling the switching of the MOSFET 238 using the voltage feedback, to ensure that the Vout tracks Vref, is a continuous process. That is, the feedback controller 230 almost continuously (or periodically, or intermittently) receives and uses the voltage feedback signal from the voltage sensor 240 (via the optocoupler 270), and controls the switching of the MOSFET 238 based on the voltage feedback signal. However, the fault signal, which indicates one or more faults, is relatively infrequent (as faults may usually occur relatively infrequently), and is used by the feedback controller 230 (e.g., by the current feedback module 256) only when one or more fault conditions arise.
In an embodiment, the fault signal includes two states: a no-fault state and a fault state. For example, during regular or normal operation (e.g., in the absence of a fault) of the system 200a of
However, there may be situations when there is a short circuit or overloading in the secondary side 220 (i.e., there may be one or more faults in the secondary side 220). During occurrence of such a fault, the secondary side load current increases (e.g., increases above a threshold current value). Upon sensing such an increase in current by the current sensor 250, the controller 254a determines an occurrence of a fault. Accordingly, the controller 254a changes the state of the fault signal from a no-fault state to a fault state (e.g., the fault signal is asserted, is at a high state, is alternating between a high and low state, or the like, as will be discussed in more detail herein). Thus, the fault signal is indicative of one or more fault conditions associated with the load current.
The controller 254a may take into account various factors while entering in the fault state, e.g., increase of the load current above a threshold current value, a duration of time during which the load current is high than the threshold current value, rate of increase of the load current, normal or regular operating range of the load current, and/or the like.
a-3d illustrate various exemplary values of the input signal to the optocoupler 270 of
In each of
Now, referring specifically to
b illustrates another exemplary way of varying the fault signal when a fault occurs. Referring to
The fault signal may be varied in a number of other ways as well to enable the feedback controller 230 to detect the fault condition. For example, as illustrated in
In another example and referring to
The various voltage values and time durations illustrated in
In an embodiment, in one or more of
Thus, in the systems 200a and 200b of
At block 416, the voltage feedback signal and the fault signal are combined. The optocoupler 270 receives, at block 420, the combined voltage feedback signal and the fault signal. At block 424, the optocoupler 270 generates a feedback signal that is indicative of the output voltage and indicative of the occurrence of a fault condition associated with an over-current condition in the load current. The feedback signal is received, at block 428, by the feedback controller.
The method 400 further includes, at block 432, the controller 230 detecting (e.g., using filter 273b) from the received feedback signal, an error between the output voltage Vout and the reference voltage Vref. At block 432, the controller 230 regulates (e.g., using the voltage feedback module 246) the output voltage based at least in part on detecting the error between the output voltage and the reference voltage. Such regulation may be performed by controlling a switching circuit (e.g., the MOSFET 238) that controls transfer of energy from the primary side coil to the secondary side coil of the transformer 212.
In the case where a fault occurs, the method 400 further includes, at block 440, the controller 230 detecting (e.g., using detector 274a), from the received feedback signal, the occurrence of the fault condition. At block 444, the controller 230 disables (e.g., using the current feedback module 256)one or more components of the AC-DC converter based at least in part on detecting the fault condition. For example, the current feedback module 256 may control the MOSFET 238 such that transfer of energy from the primary side coil to the secondary side coil of the transformer 212 is disabled (i.e., conversion of AC power to DC power is disabled) until the fault condition is cleared.
Although specific embodiments have been illustrated and described herein, a wide variety of alternate and/or equivalent implementations may be substituted for the specific embodiment illustrated and described without departing from the scope of the present disclosure. This present disclosure covers all methods, apparatus, and articles of manufacture fairly falling within the scope of the appended claims either literally or under the doctrine of equivalents. For example, although the above discloses example systems including, among other components, software or firmware executed on hardware, it should be noted that such systems are merely illustrative and should not be considered as limiting. In particular, it is contemplated that any or all of the disclosed hardware, software, and/or firmware components could be embodied exclusively in hardware, exclusively in software, exclusively in firmware or in some combination of hardware, software, and/or firmware. This application is intended to cover any adaptations or variations of the embodiment discussed herein.
The present application claims priority to U.S. Patent Application No. 61/114,156, filed Nov. 13, 2008, the entire specification of which is hereby incorporated by reference in its entirety for all purposes, except for those sections, if any, that are inconsistent with this specification.
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