1. Field of the Invention
This invention is directed to drilling oil and gas wellbores in the earth; in certain particular aspects, to drilling and completing such multiple wellbores from a single drilling rig; and, in certain particular aspects, to drilling and completing such multiple wellbores so that they are relatively close to each other.
2. Description of Related Art
A wide variety of drilling rigs and methods are known for drilling oil and gas wellbores in the earth. In many known systems and methods, a single wellbore is drilled with a drilling rig and then, to drill another wellbore, the drilling rig is moved to a new location, often near the drilled wellbore. By way of example only (and not as a definitive or exhaustive disclosure) the following U.S. Patents and Application disclose drilling rigs and/or methods of the use of rigs (all incorporated fully herein for all purposes): U.S. Pat. Nos. 2,840,198; 4,108,255; 4,616,454; 6,068,069; 6,161,358; 6,443,240; 6,766,860 and Application No. 2007/0251725A1.
Many patents and publications illustrate and describe in detail known drilling rigs. By way of example only (and not as a definitive or exhaustive disclosure), U.S. Pat. No. 7,320,374 discloses systems and methods as shown in
Also by way of example only, as shown in
The drilling rig 100 is a conventional 118 foot vehicle-mounted hydraulically telescoping derrick, having an inclined mast 102 with a hook load capacity of, for example 365,000 pounds. The mast 102 is typically inclined at a lean angle 119 of 3½ degrees relative to a vertical axis 125 centered over the well.
The mast 102 is pivotally mounted on a trailer 104 and is transported in a horizontal position with the upper mast section 120 telescoped into the lower mast section 110. When the mast 102 is erected, the telescoped sections 110 and 120 are rotated approximately 90 degrees about a horizontal axis to a vertical position by hydraulically-actuated rams 106. After legs on the lower mast section 110 engage the ground or other supporting surface, hydraulic fluid is delivered to hydraulically-actuated cylinders which raise the upper mast section 120 to the position illustrated in
The trailer-mounted rig includes a single drum drawworks 105 powered by diesel engines 103 through convention transmissions and a compound box. A fast line 107 extends from drawworks 105 upwardly over a crown block 108, as illustrated in
The stand assembly system consists of a crown cantilevered single joint elevator snatch block 21 mounted directly over the mouse hole, an auxiliary cable 22, a live swivel assembly 23 and a single joint elevator 148. The system is permanently installed in the rig for use at any time.
The auxiliary cable 22 is designed to quickly attach to existing hydraulic or pneumatically-powered auxiliary tugger lines and is used to hoist a single joint 24′ from the pipe ramp to the mouse hole, and to hoist a complete stand 25 from the mouse hole to the fingerboard 136 and set the stand 25 back on the setback SK.
The single joint elevator 148 is a specially-designed elevator with, for example, a 2,000 pound hoisting capacity for quick attachment to and release from the drill pipe. It is attached to the auxiliary cable 22 utilizing a live swivel assembly 23 to prevent upspiraling of the cable while shouldering up a stand 25 in the mouse hole.
During operation, a stand 25 is attached to or removed from the drill string 150, utilizing elevator 48.
The guide track 50 is rigid and continuous; it extends longitudinally along mast 102. The guide track 50 is formed in at least two segments: a lower guide track segment 52, and an upper guide track segment 54, secured to the lower mast segment 110 and upper mast segment 120, respectively (see
FIGS. 13-15 of U.S. Pat. No. 5,107,940 describe the procedure for making up a stand 25. FIGS. 16-18 of U.S. Pat. No. 5,107,940 describe how a made-up stand is added to a drilling string.
U.S. Pat. No. 4,108,255 discloses an apparatus for drilling concurrently a plurality of wells within a laterally confined area. The confines of the drilling apparatus employ a structure having vertically extending walls rising from a drilling floor. A plurality of wells are drilled, each employing a separate rotary drilling table and a separate draw work assembly mounted in vertical displacement from the drilling table associated there with. Preferably, the individual draw work assemblies associated with separate one of the rotary drilling tables are utilized only to feed drilling pipe assemblies into the well and to aid in the actual drilling operation. To withdraw drilling pipe assemblies, a master draw works is provided and is mounted vertically above the draw work assemblies associated with particular rotary drilling tables. In addition, the draw work assemblies are preferably located on bridges which are rotatably mounted with respect to an upright central support, so that the bridges are rotatable about the upright support and carriages forming part of the draw works are movable along the bridges so that the carriages may be moved both radially and rotationally relative to the upright support. The confining structure of the vertically extending walls renders the well drilling apparatus suitable for construction for use in drilling wells on the floor of a body of water and also for use in drilling a plurality of wells in a highly urbanized areas. This versatility is achieved by constructing the well drilling apparatus with exterior walls of the confining structure in the form of a facade, to resemble a commercial building or in the form of a water resistant cassion that may be lowered into a body of water to extend from the floor to the surface thereof. In one aspect this patent discloses a well drilling apparatus located within a confining structure having cylindrical annular vertically extending walls rising from a drilling floor and enclosing: a plurality of rotary drilling tables laterally displaced from each other proximate to said drilling floor and within the confines of said walls each arranged to accommodate separate drilling assemblies including drilling pipe for drilling separate wells at spatially separated locations at said drilling floor; an upright support extending upward relative to the drilling floor within said confining structure; and separate drilling draw work assemblies associated with and mounted in vertical displacement from each of said rotary drilling tables for manipulating the drilling pipe and other portions of the drilling assembly utilized with the associated rotary table, wherein each of said separate drilling draw work assemblies is mounted on a separate bridge that extends laterally from said upright support and is supported at said vertically extending walls at a distance above the rotary drilling table with which it is associated.
In several situations it is desirable to drill wellbores for oil and gas wells relatively near to each other, e.g. within 8 to 12 feet of each other (or more) (platforms are often within 16 to 32 feet of each other). A variety of problems and disadvantages are associated with certain typical ways for drilling wellbores that are close to each other. Often, using rigs designed for drilling one hole and then moving the rig to drill another hole, much of the total time expended to drill multiple holes is not time spent actually drilling.
The present invention discloses, in certain aspects, systems and methods for drilling and completing multiple wellbores, e.g. multiple oil or gas wellbores from a single rig without moving the entire rig. In one particular aspect, such systems and methods include drilling a plurality of wellbores for oil and gas wells which are close to each other.
In certain aspects, such systems and methods include, on a single rig machines for drilling an oil or gas wellbore and for completing the wellbores. In certain aspects, machines for completing a wellbore include machines for: drilling a wellbore and/or tripping drill pipe and a drill bit in or out of a drilled wellbore and/or for casing the wellbore; heater installation machines; and/or machines for cementing a cased wellbore; and/or machines for producing an upper portion (sometimes called a “conductor hole”) of a wellbore, e.g., but not limited to, machines previously used to make conductor holes, ratholes and/or mouseholes, e.g., but not limited to, as disclosed in co-owned pending U.S. patent application Ser. No. 12/009,328 filed Jan. 17, 2008, fully incorporated herein for all purposes.
In one particular aspect, a drilling machine is moved to a new position on the rig to commence drilling a new hole (without moving the rig) while a tripping machine moves into place over a drilled wellbore and commences tripping out drill pipe and a drill bit used with the drilling machine to drill the drilled wellbore. In another aspect in which two wellbores have been thus drilled, a cementing machine moves over the first drilled wellbore and commences a cementing operation to cement in place casing installed by the tripping machine (or installed by a casing running machine separate from the tripping machine) while the tripping machine moves over a second-drilled wellbore to trip out drilling pipe and a drill bit from the second wellbore as the drilling machine is drilling a third wellbore. Disposable and/or abandonable bits may be used in systems and methods according to the present invention. Also, part of a wellbore can be drilled, e.g., with a drill bit on drill pipe and part using a casing drilling method.
In one particular aspect, the drilling machine is a casing drilling machine (with no need for a tripping machine). In certain systems and methods according to the present invention there are multiple (and at least two) casing drilling machines on one rig.
In certain aspects, drilling machines, tripping machines, and casing running machines according to the present invention have a pipe racking system, as is traditional, in front of the machine(s) (e.g. as in many known cases in which the hole to be drilled is between the drilling machine and the pipe racking system and setback area); but in other aspects according to the present invention, a pipe racking system is located behind the machine rather then in front of the machine. In certain aspects according to the present invention, a pipe racking system uses the string hoisting mechanism of the rig to operate the pipe racking mechanism. In other aspects, the drill pipe is supported, not by slips, but by two sides of the tool joint. The hoisting mechanism picks up on the other two sides of the tool joint in order to eliminate the need for slips.
In certain aspects, multiple machines and multiple wellbore locations are so located that from a single driller's cabin on the rig all machines and all wellbore locations can be viewed and monitored during stages of drilling, tripping, and cementing on multiple holes. In one particular aspect, a cabin system is provided in which the driller's cabin is movable to multiple positions on the rig either across the rig or on its periphery. In one particular aspect each of the multiple machines (or only one or two of them) are movable on the rig, either across the rig or on its periphery. In any system according to the present invention, the driller can also move or be moved in a chair around a driller's cabin, and, in one aspect, he is located in the center of the floor and the chair rotates to view each wellbore.
In one particular aspect a rig according to the present invention includes a heater installation machine for installing heating devices, apparatuses, tubulars, and/or structure for a wellbore.
In certain aspects, systems and methods according to the present invention employ drilling machines in which a drilling device is moved, forced, or pulled down to facilitate drilling of an oil or gas wellbore. In one particular aspect, a cylinder-powered drilling machine according to the present invention includes one, two, or more powered cylinder apparatuses that pull a drilling device down to force it into the earth.
In certain aspects, the present invention discloses a center-support drilling machine in which a drilling machine is rotatably mounted on a center support, e.g. a central pillar, so that it is rotatable on the center support for location over multiple wellbore locations. In other aspects, additional machines (tripping, casing running, heater installing, and/or cementing) are also rotatably mounted on the center support. One machine can be mounted above or below another and/or staggered at different levels on a center support.
In certain aspects of the present invention a movement apparatus moves individual machines (drilling, tripping, casing running, cementing, and/or heater installing) around a rig and in one aspect the movement apparatus picks up a machine to move it. In one particular aspect, this is a crane, cranes, or a hoisting device.
In certain aspects according to the present invention a road module is provided adjacent one multi-hole location or extending by multiple multi-hole locations. In one aspect a crane and/or driller's cabin is movably positioned on the road module and a multi-function multi-hole rig according to the present invention (or several of them) is located adjacent the road module and movable with respect to the road module from one multi-hole location to another.
In certain aspects, the present invention provides systems and methods in which a multi-function multi-hole rig for drilling and completing an oil or gas wellbore includes multiple machines movable on the rig itself to each of several hole locations (without moving the entire rig) by moving the machines around or on the rig's periphery. In certain particular aspects, such a rig has a rig periphery as viewed from above, which is non-rectangular, e.g., but not limited to, generally circular, elliptical, oval, octagonal, hexagonal, pentagonal, triangular, polygonal or with a curved configuration. Machines can be movable on a track or path around such a periphery or a separate movable support supporting the machines is movable to move the machines around the periphery from one hole location to the next. In one aspect, in such a rig, a driller's cabin is centrally located while, in another aspect, a driller's cabin is also movable on the rig's periphery; or is movable across a rig floor. In one aspect, a driller's cabin is on the rig's periphery, but stationary.
In one aspect in such rigs with one, two, three, or more machines movable on a rig's periphery, one, two, three or more machines and/or a driller's cabin are movable across a portion of a rig floor from one position to another.
In one aspect of the present invention, a rig is provided on which a machine or certain machines are movable around a rig's periphery and a machine or certain machines are movable across a portion of a rig; for example, in a rig according to the present invention a drilling machine and a cementing machine are movable around a rig's periphery and a tripping machine is movable across a rig from one hole location to another; and, in one aspect, machines other than a drilling machine are movable around a rig's periphery and a drilling machine is movable across the rig from one hole location to another.
Accordingly, the present invention includes features and advantages which are believed to enable it to advance oil and gas wellbore drilling and completion technology. Characteristics and advantages of the present invention described above and additional features and benefits will be readily apparent to those skilled in the art upon consideration of the following detailed description of preferred embodiments and referring to the accompanying drawings.
Certain embodiments of this invention are not limited to any particular individual feature disclosed here, but include combinations of them distinguished from the prior art in their structures, functions, and/or results achieved. Features of the invention have been broadly described so that the detailed descriptions that follow may be better understood, and in order that the contributions of this invention to the arts may be better appreciated. There are, of course, additional aspects of the invention described below and which may be included in the subject matter of the claims to this invention. Those skilled in the art who have the benefit of this invention, its teachings, and suggestions will appreciate that the conceptions of this disclosure may be used as a creative basis for designing other structures, methods and systems for carrying out and practicing the present invention. The claims of this invention are to be read to include any legally equivalent devices or methods which do not depart from the spirit and scope of the present invention.
What follows are some of, but not all, the objects of this invention. In addition to the specific objects stated below for at least certain preferred embodiments of the invention, there are other objects and purposes which will be readily apparent to one of skill in this art who has the benefit of this invention's teachings and disclosures. It is, therefore, an object of at least certain preferred embodiments of the present invention to provide new, useful, unique, efficient, nonobvious multi-function rigs for drilling and completing multiple adjacent spaced-apart wellbores.
The present invention recognizes and addresses the problems and needs in this area and provides a solution to those problems and a satisfactory meeting of those needs in its various possible embodiments and equivalents thereof. To one of skill in this art who has the benefits of this invention's realizations, teachings, disclosures, and suggestions, other purposes and advantages will be appreciated from the following description of certain preferred embodiments, given for the purpose of disclosure, when taken in conjunction with the accompanying drawings. The detail in these descriptions is not intended to thwart this patent's object to claim this invention no matter how others may later attempt to disguise it by variations in form, changes, or additions of further improvements.
The Abstract that is part hereof is to enable the U.S. Patent and Trademark Office and the public generally, and scientists, engineers, researchers, and practitioners in the art who are not familiar with patent terms or legal terms of phraseology to determine quickly from a cursory inspection or review the nature and general area of the disclosure of this invention. The Abstract is neither intended to define the invention, which is done by the claims, nor is it intended to be limiting of the scope of the invention or of the claims in any way.
It will be understood that the various embodiments of the present invention may include one, some, or all of the disclosed, described, and/or enumerated improvements and/or technical advantages and/or elements in claims to this invention.
Certain aspects, certain embodiments, and certain preferable features of the invention are set out herein. Any combination of aspects or features shown in any aspect or embodiment can be used except where such aspects or features are mutually exclusive.
A more particular description of embodiments of the invention briefly summarized above may be had by references to the embodiments which are shown in the drawings which form a part of this specification. These drawings illustrate certain preferred embodiments and are not to be used to improperly limit the scope of the invention which may have other equally effective or legally equivalent embodiments.
Presently preferred embodiments of the invention are shown in the above-identified figures and described in detail below. Various aspects and features of embodiments of the invention are described below and some are set out in the dependent claims. Any combination of aspects and/or features described below or shown in the dependent claims can be used except where such aspects and/or features are mutually exclusive. It should be understood that the appended drawings and description herein are of preferred embodiments and are not intended to limit the invention or the appended claims. On the contrary, the intention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the invention as defined by the appended claims. In showing and describing the preferred embodiments, like or identical reference numerals are used to identify common or similar elements. The figures are not necessarily to scale and certain features and certain views of the figures may be shown exaggerated in scale or in schematic in the interest of clarity and conciseness.
As used herein and throughout all the various portions (and headings) of this patent, the terms “invention”, “present invention” and variations thereof mean one or more embodiment, and are not intended to mean the claimed invention of any particular appended claim(s) or all of the appended claims. Accordingly, the subject or topic of each such reference is not automatically or necessarily part of, or required by, any particular claim(s) merely because of such reference. So long as they are not mutually exclusive or contradictory any aspect or feature or combination of aspects or features of any embodiment disclosed herein may be used in any other embodiment disclosed herein.
Six holes 15 extend through rig floor 12, each hole corresponding to and above a location on the ground below the rig floor 12 where a wellbore is to be drilled and completed. Any desired number of such holes can be provided (for any desired number of wellbores).
A drilling machine 30 is movably mounted for up and down movement on a beam 31 which is part of a support 32 which is rotatably mounted on the pillar 20. Crossbeams 33 are connected to rings 34 which encompass and rotate on the pillar 20. A drawworks 40 is mounted on the lower crossbeam 33. A beam 35 connected to the lower crossbeam 33 extends down to the top of the rig floor 12.
A cartridge 50 with tubulars 52 therein (e.g. drill pipe) is supported on the rig floor 12. The cartridge 50, in one aspect, is movable around the rig floor 12 so it is adjacent a desired machine. As shown in
Optional air treatment equipment 56 on the rig floor 12 provides heated or cooled air to the system 10. Optionally, the equipment 56 is located near the system 10, but not on the rig floor 12. Any system according to the present invention disclosed herein may have equipment like the equipment 56. A bucket B collects mud circulated from the wellbore.
A machine 30a may be on the same ring 34 as a machine 30 or there may be separate rings for the support 32a for the machine 30a and its drawworks.
optionally, an additional machine (not shown) on an additional support (not shown) is rotatably mounted on the pillar 20.
The drilling machine 120 is movable up and down on a track 122. A pipe rack 130 behind the drilling machine 120 holds drill pipe 132 (or, if desired, tubing or casing) for use in the drill string 112. Optionally, as shown in dotted line in
The drill machine 120 may be a pull-down drilling machine, a cylinder rig, or a drawworks-driven machine.
A tripping machine 140 (
A cementing machine 150 (shown schematically in
A driller's cabin 160 is located on the rig floor 102. Personnel in the driller's cabin, e.g. a driller, can see each hole 108 and each machine located adjacent a hole.
A pathway 128 indicates movement options for each of the machines 120, 140, 150. Any suitable movement paths may be used and any suitable movement apparatus for moving the machines may be used.
The machine 140 has a pipe rack system 142 adjacent thereto and the machine 150 has a pipe rack system 152 adjacent thereto. As viewed in
In one particular aspect the drilling machine 120 is a pull-down cylinder-powered rig as shown, e.g., in
The road module 300 includes connected road sections 302 supported by supports 304. In one aspect, the supports 304 extend down to bedrock at the location 201 (e.g., but not limited to, through top soil, tundra, muskeg, peat, sand, unstable soil or material and/or ice). Optionally, a crane 310 is semi-permanently or movably mounted on the road sections 302 for use in operations of any of the systems 100.
Each system 100 can have all the machines needed to drill and complete multiple wellbores or, optionally, each system 100 can have only machines with certain functions. For example, and not by way of limitation, the machine 100 to the right in
Optionally, and this is true for any system disclosed herein according to the present invention, including but not limited to the systems of
In another embodiment, in a system 500 according to the present invention as shown in
As shown in
As shown in
A variety of machines can be used with the system 600 including, but not limited to, any machine in any system of
A driller's cabin 616 is connected to the rig structure 602 and another cabin 618 (or an extension of the cabin 616) is connected to erection structure 622 above an active rig mud system 620 (which may include mud pit structure). The erection structure 622 includes position locking apparatuses 621 and powered erection apparatuses 623, 624 (e.g., but not limited to, power cylinder apparatuses, lead screw apparatuses, and/or motorized apparatuses). Optionally, the cabin 616 is movable from one end of the structure to the other.
As shown in
The rig structure 602 has four multi-part lets 605 each with a base 605, a pivotably connected mid-section 605b, and an upper part 605c.
As shown in
A drilling machine DM1 is moved adjacent an end of the rig structure 602 and the crane 630 proceeds to begin lifting of the drilling machine DM1 (
As shown in
As shown in
While drilling commences with the drilling machines DM1 and DM2, the crane 630 has positioned another blowout preventer stack 608 above the well location 611 (
After the wellbore has been drilled at the well location 613, the drilling machine DM1 is moved by the crane 630 above the stack 608 at the well location 611 (
As shown in
The crane 630 moves a blowout preventer stack 608 (or other pressure control equipment is it is used) into position at the well location 612 and a pipe erector apparatus 646 is positioned at this well location (
As shown in
As shown in
Optionally, at any well location in
Any system disclosed herein according to the present invention may have a movable driller's cabin (e.g. like that of the system 700).
The system 730 may have a driller's cabin as in any system disclosed herein (e.g., but not limited to, the systems of
Any system disclosed herein according to the present invention may have multiple movable cranes (e.g. like the system 730).
The present invention, therefore, provides multi-function rigs for producing multiple spaced-apart wellbores from the multi-function rig, the multi-function rig in certain aspects including: a base, the base overlying multiple wellbore locations; multiple machines on the base; each machine of the multiple machines for accomplishing a task related to producing a wellbore; each machine movable on and with respect to the base to positions adjacent a plurality of the wellbore locations for operation thereat so that multiple wellbores are producible without moving the rig from wellbore location to wellbore location; and movement apparatus movably mounted on the base for moving the machines with respect to the base. Such a rig may have one or some, in any possible combination, of the following: the multiple machines including multiple drilling machines and at least one tripping machine and/or at least one cementing machine and/or at least one auxiliary drilling machine for drilling a conductor portion of the wellbores; the multiple machines including at least one heater installation machine; the multiple machines including at least one casing drilling machine; the multiple machines including at least one casing machine; the multiple machines including at least one cementing machine; the multiple machines including at least one pipe racker apparatus, the at least one pipe racker apparatus located behind (not between a machine and a well location) a machine of the multiple machines; a driller's cabin from which a person can view all machines of the multiple machines in operation; wherein the driller's cabin is movable on the base to view the rig and/or multiple machines in operation; wherein the base is generally rectangular or not; wherein each of the wellbores as produced is a cased cemented wellbore; pressure control equipment operatively positioned at each wellbore location; wherein the pressure control equipment is one of flowline apparatus, blowout preventer apparatus, and diverter; wherein the pressure control equipment supports drilling loads (e.g., the loads are supported by a blowout preventer apparatus, a frame therearound, and/or a wellhead); wherein the multiple machines are capable of conducting multiple operations simultaneously at at least two well locations; pipe racker apparatus which is a pipe racker with generally vertically oriented tubulars or a pipe racker with generally non-vertically oriented tubulars; auxiliary drilling apparatus for drilling an upper portion of the wellbores; control system apparatus for selectively controlling the multiple machines; and/or wherein the control system apparatus controls the multiple machines to automatically operate to perform their functions; and/or shaker apparatuses and a mud pit or pits within the rig structure and selectively movable out therefrom, and, in one aspect, the shaker apparatuses and the mud pit(s) movable away from the base independently of any pressure control apparatuses and/or BOP's at each well location.
In conclusion, therefore, it is seen that the present invention and the embodiments disclosed herein and those covered by the appended claims are well adapted to carry out the objectives and obtain the ends set forth. Certain changes can be made in the subject matter without departing from the spirit and the scope of this invention. It is realized that changes are possible within the scope of this invention and it is further intended that each element or step recited in any of the following claims is to be understood as referring to the step literally and/or to all equivalent elements or steps. The following claims are intended to cover the invention as broadly as legally possible in whatever form it may be utilized. The invention claimed herein is new and novel in accordance with 35 U.S.C. §102 and satisfies the conditions for patentability in §102. The invention claimed herein is not obvious in accordance with 35 U.S.C. §103 and satisfies the conditions for patentability in §103. The inventors may rely on the Doctrine of Equivalents to determine and assess the scope of their invention and of the claims that follow as they may pertain to apparatus not materially departing from, but outside of, the literal scope of the invention as set forth in the following claims. All patents and applications identified herein are incorporated fully herein for all purposes. It is the express intention of the applicant not to invoke 35 U.S.C. §112, paragraph 6 for any limitations of any of the claims herein, except for those in which the claim expressly uses the words ‘means for’ together with an associated function. In this patent document, the word “comprising” is used in its non-limiting sense to mean that items following the word are included, but items not specifically mentioned are not excluded. A reference to an element by the indefinite article “a” does not exclude the possibility that more than one of the element is present, unless the context clearly requires that there be one and only one of the elements.
This application claims the benefits under the Patent Laws of U.S. Application Ser. No. 61/189,146 filed Aug. 15, 2008 including claiming priority therefrom and said application is incorporated fully herein by reference for all purposes.
Number | Date | Country | |
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61189146 | Aug 2008 | US |