The present invention relates generally to multi-function work machines, and in particular to a compact multi-function work machine adapted to accept alternative work tools.
The present invention is directed to work machine comprising a frame, a first work member, a second work member, and a pivotal control station. The frame has a first end and a second end. The first work member is supported by the frame so that the first work member is operable at the first end of the frame. The second work member is supported by the frame so that the second work member is operable at the second end of the frame. The pivotal control station is supported by the frame and movable between at least a first position and a second position. The pivotal work station is adapted to control the first work member when in the first position and to control the second work member when in the second position.
The present invention further comprises an excavator. The excavator comprises a frame having a first end and a second end, a control station, a low-profile power source supported by the frame, and a control station also supported by the frame. A first work member is supported by the frame so that the first work member is operable at the first end of the frame and operated by the control station. A second work member is supported by the frame so that the second work member is operable at the second end of the frame and operated by the control station. The second work member comprises a lift arm and a work tool. The lift arm has a first end and a second end. The first end of the lift arm is pivotally connected to the frame. The second end of the lift arm is movable in a range of motion comprising a lower position and an upper position. The work tool is supported by the second end of the lift arm. The excavator further comprises a first unobstructed line of sight and a second unobstructed line of sight. The first unobstructed line of sight extends from the control station over the low-profile power source to the work tool when the second end of the lift arm is in the lower position. The second unobstructed line of sight extends from the control station to beyond the work tool when the second end of the lift arm is in the upper position.
The present invention further includes an excavator that comprises a frame, a low-profile left drive system and a low-profile right drive system. The low-profile left drive system and the low-profile right drive system are both supported by the frame and used to propel the frame in a plurality of directions. The excavator further comprises a first work member and a second work member. The first work member is supported by the frame so that the first work member is operable at the first end of the frame. The first work member comprises a swing arm, a swing post, a swing post actuator, and a swing arm actuator. The swing arm is pivotally connected to the frame and has a central longitudinal axis. The swing post is pivotally connected to the swing arm. The swing arm actuator is fixed to the frame and adapted to pivot the swing arm and swing post relative to the frame to a plurality of positions. The plurality positions includes at least one position placing the swing post beyond the left drive system and at least one position placing the swing post beyond the right drive system. The swing post actuator is fixed to the swing arm and adapted to impart a pivot motion to the swing post relative to the swing arm to either side of the central longitudinal axis of the swing arm such that the pivot motion of the swing post is not restricted by the position of the swing arm. The second work member is supported by the frame so that the second work member is operable at the second end of the frame.
Further still, the present invention includes a work machine comprising a frame, a pivotal control station, a pivotal first work member and a pivotal second work member. The frame has a first end, a second end and a longitudinal axis comprising a midpoint. The pivotal control station is supported by the frame and has a substantially vertical pivot axis disposed near the midpoint of the longitudinal axis. The pivotal first work member is supported by the frame and has a substantially vertical pivot axis disposed near the midpoint of the longitudinal axis of the frame. The pivotal second work member is supported by the frame and has a substantially horizontal pivot axis.
The present invention further includes an excavator comprising a frame having a first end and a second end, a pivotal control station supported by the frame, a first work member, and a second work member. The first work member is supported by the frame so that the first work member is operable at the first end of the frame. The first work member comprises a swing arm pivotally connected to the frame, a swing post pivotally connected to the swing arm, and a work tool supported by the swing post. The second work member is supported by the frame so that the second work member is operable at the second end of the frame. The excavator further includes an unobstructed line of sight extending from the control station to the work tool of the first work member.
Further still, the present invention includes, a work machine comprising a frame having a first end and a second end, a pivotal control station, a pivotal first work member, and a pivotal second work member. The control station is supported by the frame and has a substantially vertical pivot axis. The pivotal first work member is supported by the frame so that the first work member is operable at the first end of the frame. Further, the first work member comprises a substantially vertical pivot axis. The pivotal second work member is supported by the frame so that the second work member is operable at the second end of the frame and comprises a substantially horizontal pivot axis. The pivot axis of the control station, the pivot axis of the first work member, and the pivot axis of the second work member are disposed in relation to the frame to create a close-coupled work machine.
Turning now to the figures and first to
The first work member 18 may comprise a tool carrier 24. The tool carrier 24 may comprise a swing arm 26 connected to the frame 12, a swing post 28 connected to the swing arm, and a work tool connected to the swing post. For purposes of illustration, the work tool of
The second work member 20 may comprise a tool carrier 46. The tool carrier 46 may be constructed to support a variety of alternative work tools. For illustrative purposes, the work tool shown attached to the tool carrier 46 in
The tool carrier 46 may comprise a quick-attach mechanism adapted to connect to a wide variety of work tools such as the loader bucket 48 shown in
Continuing with
The frame 12 is adapted to support a low-profile left 72 and right 74 (
Referring still to
The control station 22 may further comprise a roll-over protection structure (“ROPS”) 84 supported by the frame 12. The ROPS 84 is preferably a front-cantilevered canopy having two vertical posts 86 and 88. Use of the two-post front-cantilevered canopy ROPS 84 provides improved visibility of both the first work member 18 or the second work member 20 during the operation of each. Alternatively, the ROPS may have three or more vertical posts or other ROPS structure configurations positioned to allow improved visibility.
The process of switching the on-seat controls 82a and 82b from functional operation of the first work member 18 to operation of the second work member 20 (or vice versa) will now be described. Switching of operation may be initiated by a function selector switch (not shown). In a first position of the switch, the on-seat controls 82a and 82b operate a hydraulic circuit powering the above-mentioned drive systems (via a left joystick) while also being available to actuate the movements of the second work member 20 (via the right joystick). In the second position of the function selector switch, the on-seat controls 82a and 82b operate the movements of the first work member 18. Actuation of the switch causes a pilot pressure controlled diverter valve (not shown) in each of two control valve sections to switch their operative control to the first work member 18 or to the second work member 20. Additionally, the switch may cause a seat-mounted valve manifold 79 to shift the operative control of the left control 82a between control of the drive systems 72 and 74 and control of certain actions of the first work member 18. The operative control provided by the controls 82a and 82b are summarized below.
In accordance with the present invention, there may be two basic modes of operation of the work machine 10. Mode 1 involves the second work member 20 and the drive systems 72 and 74, while Mode 2 applies to the first work member 18. In operational Mode 1 the left control 82a may operate the drive systems 72 and 74 by pilot control of their respective hydrostatic pumps. Forward movement of the left control 82a causes the work machine 10 to move forward. Rearward movement of the left control 82a causes the work machine 10 to move rearward. The speed attained by the work machine 10 is related to the amount the left control 82a is displaced from its neutral position. Charge circuit pressure from one of the hydrostatic pumps flows through the displaced left control 82a to control the stroking of each hydrostatic pump. Left-right motion of the left control 82a causes the work machine 10 to steer in the respective direction. When the left control 82a is at either extent of its lateral motion, counter-rotation of drive systems 72 and 74 may cause a zero turning radius to be accomplished in the associated direction.
In operational Mode 1, the right control 82b may operate the actions of the second work member 20. In this instance (and similar ones described below), the charge circuit pressure flowing through the displaced right control 82b causes the pilot-operated displacement of one or more valve spools in the main control valve. The following description is given for the specific case of the second work member 20 comprising a loader. Forward and rearward displacement of the control 82b from its neutral position causes the lift arms 50 to raise and lower, respectively. Left and right displacement of the control 82b causes the loader bucket 48 to curl upward to contain a payload, or tilt (uncurl) to accept or discharge a payload.
A toggle switch (not shown) on top of the control 82b may control the flow of hydraulic power to an accessory tool that might be mounted on the first 18 or the second work member 20—for instance a posthole digger, pavement breaker, or the various work tools described hereinafter. The toggle switch may comprise a three-position rocker switch, where the tool activating (ON) position is detented and the opposite OFF position is spring returned to neutral. Whenever an operator is not properly seated in the seat 78, an operator presence sensing system in the seat may cause the toggle switch and the controls 82a and 82b to power down. The system disabling shut-down may be contained within the valve manifold 79.
Continuing with
A toggle switch (not shown) on top of the left control 82a controls pivotal movement of the swing post 28 and the boom 30 attached thereto. Pressing on the portion of the rocker switch nearest to the operator causes the boom 30 to swing toward the operator's right, while pressing on the outer portion moves the boom oppositely.
In Mode 2, the right control 82b controls the movement of the dipper 32 and the backhoe bucket 34. Displacement of the control 82b longitudinally toward the operator causes the dipper 32 to move similarly, likewise in the case when moving the control 82b away from the neutral position. Displacement of the control 82b laterally inward toward the operator causes the backhoe bucket 34 to curl inward toward the operator; an outward lateral motion uncurls the bucket.
Alternatively, the controls 82a and 82b could function electronically. Such a joystick or other type of electronic actuator senses hand-motion direction and distance inputs from the operator and sends correlated electrical signal(s) to a controller, which commands the activation of electro-hydraulic valve(s) and/or the output of variable displacement pump(s). One skilled in the art understands that the output response from a valve or pump is usually hydraulic flow rate, in a response proportional to the input signal. (It is also understood that signals from controls 82a and 82b could directly activate electro-hydraulic valves without use of a controller.) An electro-hydraulic valve also typically delivers a hydraulic flow rate to the circuit it controls in proportion to the input signal. Electronic control of selected functions enables their automatic control and eases the switching of control function assignments to suit operator preferences. For example, two common backhoe control patterns are described as ISO and SAE standard control patterns. These could be selected by simply switching the routing of the control signals via a physical switch or by software within the controller.
The above-mentioned controller may be programmed to automate certain functions of the work machine 10. For example, it may be desirable to deposit spoils excavated by the first work member 18 a distance from the excavation. Combined pivotal movement of the swing arm 26 and the swing post 28 can accommodate this desire. The motion-to-function assignments of control 82a—lateral motion: swing arm 26; toggle switch: swing post 28—could be simplified by an operator selectable “coordinated movement” control algorithm. In this operating mode, the coordinated movement of the swing arm 26 and the swing post 28 could be initiated solely by lateral motion of the operator's left hand. As used here, “coordinated movement” refers to simultaneous or sequential amounts of rotation about the respective pivot axes of the swing arm 26 (pivot axis 94) and the swing post 28 (pivot axis 112). Their simultaneous coordinated movement may be in a proportional relationship that is lesser than, greater than, or equal to 1:1. The preferred proportional setting—being site dependent—is one that pivots the first work member 18 back and forth between the excavation alignment and the spoil pile without need of manually adjusting the angular relationship between the swing arm 26 and the swing post 28 at either extent of their coordinated movement. This is particularly important at the point of excavation. The boom 30 must be in near parallelism with the desired alignment of the excavation whenever the backhoe bucket 34 is poised to be lowered into the excavation. This can be assured by implementing a “return to dig” subroutine that automatically returns the swing arm 26 and the swing post 28 to their respective angular orientation equating to the excavation alignment. These two “return to dig” angular parameters can be set or input by the operator by one of several commonly known techniques. For instance, when initially placed in the desired positional alignment, the press of a button could cause recording of readings from angular position sensors (e.g., angular encoders or potentiometers) mounted at the two pivot axes. The controller would bring the boom 30 back to this position—after it observes a sequence of electrical control signals representing actions related to lifting, swinging, and opening the backhoe bucket 34 to deposit its contents at the spoil pile—upon the operator's lateral movement of the left control 82a in the direction associated with movement toward the excavation. The “return to dig” subroutine would stop the respective angular motions at their set points even though the operator may continue to hold the left control 82a laterally displaced. Motion could be stopped prior to reaching these set points by a brief lateral displacement of left control 82a in the opposite direction. The “return to dig” subroutine may be utilized separately from the complete “coordinated movement” control cycle. For instance, automated coordinated angular movement of the swing arm 26 and the swing post 28 directed away from the point of excavation may not be particularly helpful in situations where the desired position and/or elevation for depositing the spoil varies from one cycle to the next, or even less frequently.
A useful modification (adaptation) of the “return to dig” subroutine is to equally and oppositely coordinate the angular motions of the swing arm 26 and the swing post 28 whenever they are moved away from coincidence with the longitudinal central axis of the work machine 10. In other words, the controller holds all offset positions of the first work member 18 in parallel alignment with the longitudinal central axis 83 of the frame 12 by utilizing a feedback control loop that continually monitors readings from the two angular position sensors. This “parallel offset” subroutine is particularly advantageous if a trencher or offsetable vibratory plow is attached to the swing arm 26. Automated control of parallelism releases the attention of the operator to focus on other important operational tasks. In cases where it is desired that rear work tools of the work machine 10 be solely utilized in parallel alignment, a “mechanized” parallel offset could be accomplished without controller automation.
Turning now to
Continuing with
The vertical side plates 91 and 92 support the second work member supports 56 and a gauge panel 96. The second work member supports 56 may be welded to the outer surface 98 of vertical side plates 91 and 92. The second work member supports 56 may have openings 101 and 102 for mounting the second work member 20 to the frame 12. Thus, when mounted to the frame 12, the second work member 20 comprises a substantially horizontal pivot axis 103 disposed in relation to the longitudinal axis 83 of the frame 12. In
The gauge panel 96 is shown welded to an inner surface 100 of the vertical side plates 91 and 92. The gauge panel 96 may have cutouts 104 of varying size and configurations to accommodate the presence of various gauges and controls.
Turning now to
As previously discussed, the swing arm 26 has an unimpeded range of offset positions. The swing arm 26 arrangement of
The swing post 28 is supported on the swing arm 26 and pivotal about pivot axis 112. The swing post 28 may comprise several mounting points 114 and a swing post cylinder bracket 116. The mounting points 114 may support the work tool for operation at the first end 14 of the frame. For example, the mounting points may be adapted to connect the boom 30 and cylinder 36 of the backhoe assembly to the work machine 10. The swing post cylinder bracket 116 extends laterally from the swing post 28 and provides a connection point for the swing post cylinder 44. The opposing end of the cylinder 44 is connected to a bracket 118 pivotally supported on the swing arm 26. Connection of the cylinder 44 to the swing arm 26 allows the cylinder to impart a pivot motion to the swing post 28 relative to the swing arm to either side of the swing arm such that the pivot motion of the swing post is not restricted by the position of the swing arm.
Turning now to
With reference now to
A lock (not shown) may be provided to hold the swing arm 26 in position once set in a desired operating or stow position. A suitable lock may be, for instance, a hydraulic or otherwise-actuated device such as a frictional clamp (brake), a multi-positional latch, or simply the pinning of the arm 26 to the frame 12 or the operator's platform 89. Alternately, the swing arm lock could be a closed-loop control system consisting of one or more sensors to determine position of the swing arm 26, an operator interface (not shown) for the operator to input the desired position, and appropriate control circuitry and logic. The control system receives the input position signal and activates the swing arm cylinder 42 to bring the swing arm 26 to the desired position. A “set” signal from the operator would cause the control system to monitor the sensor output(s) and assure the arm 26 stays in position by activating the swing arm cylinder 42 as may be required to hold the desired position. The stored position point may also be useful for returning the swing arm 26 to the same position time after time. This may ease the burden on the operator in the case where cooperative use of the swing arm cylinder 42 and the swing post cylinder 44 is employed to position the payload discharge of the work tool 34 (backhoe bucket) at a point of greater arcuate reach. Suitable position sensors would include a rotary potentiometer on the swing arm 26 or a linear motion transducer contained on or within the swing arm cylinder 42.
In
Referring still to
Turning now to
The first work member 18 may be positioned at the offset position shown in
Aided by the laterally offsetable first work member 18, the work machine 10 equipped with an independently adjustable width drive system can be “walked” sideways for close maneuvering in tight quarters. With the swing arm 26 positioned toward the side of the desired direction of machine sideways movement, toward the left in this example, the backhoe bucket 34 can be pressed downward to lift the left side of the machine 10 slightly off the ground while the left drive system 72 is extended. At the same time, the right drive system 74 may be extended to move the machine 10 toward the left. The swing arm 26 may then be moved to the right (opposite) side of the machine 10 to slightly lift the right drive system 74. The width of the left drive system 72 may then be narrowed to move the machine 10 an additional increment toward the left. Narrowing the right drive system 74 at this time brings the drive system back to its starting position or into position for another sideways movement. A width that is simultaneously rather than independently adjustable can also be utilized to walk the machine 10 sideways in a similar manner. One skilled in the art can readily modify the above procedure to accommodate the situation where the machine 10 initially has its variable width undercarriage fully extended.
Turning now to
Positioning of the low-profile power source 70 in relation to the operator's line-of sight 122 helps to achieve the unobstructed line-of-sight illustrated in
Side-by-side arrangement of the engine-pump assembly (not shown) within the engine compartment 76 shortens the engine compartment and the second end 16 of the frame 12. The second work member supports 56 can thus be placed further rearward on the frame 12. The shortened first 14 and second 16 ends of the frame 12 are further complemented by a condensed central portion, made possible by the compact length of the operator platform 89. Its compact length is primarily the outcome of utilizing the on-seat controls 82 instead of pedestal-mounted controls for the first and second work members 18 and 20.
Continuing with
Referring now to
It will be appreciated that the operator's line-of-sight 126 remains substantially unobstructed when the first work member 18 is deployed for excavating parallel to the longitudinal axis 83 of the frame 12 outside either of the drive systems 72 and 74. Essentially the operator's knees may comprise the only obstruction to his/her view of the bucket 34. The work machine 10 offers unobstructed operator visibility of the first work member 18 in any of its possible working positions shown in
With reference now to
It will be appreciated that one or more tools or work members are suitable for mounting at either end of the work machine 10. Although not illustrated, one or more quick-attach mechanisms (tool carrier adapters) could also be configured with the first work member 18. For instance, a quick-attach mechanism could be mounted between the dipper 32 and the rear work tool (backhoe bucket) 34. The bucket 34 may then be quickly replaced with other tools or work members suitable for boom-mounting. These may include an offsetable vibratory plow, a trencher 128, and other devices such as a compaction wheel, a vibratory compactor, or a pavement breaker. Mounting of trencher 128 at the distal end of the dipper 32 would allow the trencher to be utilized above or below the ground's surface, and/or at extended lateral reach.
A quick-attach mechanism 130 could also be mounted to the swing post 28 to facilitate conversion to a more closely-coupled but offsetable tool, such as the vibratory plow 132 shown in
Turning now to
It will be appreciated that the dump bed 136 may be detached from the unit by disconnecting the tilt arm cylinder(s) 142 and removing attachment pins 150. In this arrangement, the dump bed 136 may be fitted with at least one removable support leg 152. The support leg and the base of the bed 136 allow the dump bed to sit upright on the ground. In this way the dump bed 136 could be filled by another machine or by hand while the work machine 10 is being used elsewhere. Alternately, the dump bed 136 could be filled by use of the first work member 18 or second work member 20. Once filled with material, the dump bed 136 may be picked up again by the machine 10 and transported to another location to deposit the material. A similar “over the engine compartment 76” configuration could be used for some other attachments when additional weight or bulk must be carried—for instance, a flat pallet for carrying sacks or roofing materials, or a concrete transporter.
Various modifications can be made in the design and operation of the present invention without departing from the spirit thereof. Thus, while the principal preferred construction and modes of operation of the invention have been explained in what is now considered to represent its best embodiments, which have been illustrated and described, it should be understood that the invention may be practiced otherwise than as specifically illustrated and described.
This application claims the benefit of U.S. Provisional Application No. 60/508,339 filed Oct. 3, 2003, the contents of which are incorporated fully herein by reference.
Number | Date | Country | |
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60508339 | Oct 2003 | US |