A common hinge for opening and closing a door generally consists of a two components, one component attaches to the frame and the other component attaches to the door. The two components fit together in such a way that an axis is formed allowing one component to pivot about the axis relative to the other component. Often, each component has a number of loops. The loops of the two components are aligned and a pin is placed through the loops forming the axis of rotation. When one or multiple hinges are aligned along a side of the door, the rotational axes of each hinge align to define a single rotational axis for the door. The door, therefore, is allowed to pivot open and closed relative to the frame.
While this may work fine for everyday doors, the common hinge has many functional limitations which make its application difficult in other situations, such as electronics enclosures or access panels. First, the common hinge does not permit any movement of the door other than pivoting on the hinge axis. This limits the functionality of the door and the accessibility of the opening. For example, outdoor electronics enclosures often have a rubber o-ring or a gasket placed between the door and its frame that helps to seal the door to the frame. Using a common hinge in this situation can cause the gasket to be pinched between the door and the frame when the door is opened. This damages the gasket, reducing its effectiveness and lifetime. Second, once assembled, a door with a common hinge is difficult to separate from the frame. This makes it more difficult to repair, replace, or install all or part of the door. Third, the common hinge does not provide for any restriction in the pivoting motion of the door. This allows the door to swing freely which, in certain environments, can cause injury or damage to nearby people or structures.
For the reasons stated above, and for other reasons stated below which will become apparent to those skilled in the art upon reading and understanding the present specification, there is a need in the art for a hinge with functionality in addition to pivoting.
The above-mentioned problems of current systems are addressed by embodiments of the present invention and will be understood by reading and studying the following specification. The following summary is made by way of example and not by way of limitation. It is merely provided to aid the reader in understanding some of the aspects of the invention.
In one embodiment, a device for coupling a panel relative to frame is provided. The device comprises a first body including an elongated cylindrical cavity; and a second body including a shaft having a tab extending from a lateral portion the shaft, the shaft having an axis of rotation about the center of the shaft. The first body is configured to accept insertion of the shaft of the second body into the elongated cylindrical cavity and further configured to allow movement of the second body about the axis of rotation. The first body further includes a slot connected to the elongated cylindrical cavity and configured to allow the tab of the second body to slide therethrough when the second body is rotated.
The present invention can be more easily understood, and further advantages and uses thereof are more readily apparent, when considered in view of the detailed description and the following figures in which:
In accordance with common practice, the various described features are not drawn to scale but are drawn to emphasize specific features relevant to the present invention. Like reference characters denote like elements throughout the Figures and text.
In the following detailed description, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration specific illustrative embodiments in which the method and system may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention, and it is to be understood that other embodiments may be utilized and that logical, mechanical and electrical changes may be made without departing from the spirit and scope of the present invention. The following detailed description is, therefore, not to be taken in a limiting sense.
Embodiments of the present invention provide a hinge that increases the functionality and usability of a door relative to hinges available in the art today. The hinge allows the door to rotate about a pivot axis of the hinge, and prevents the door from over-rotation. A tab and notch (or multiple notches) allows the door to be held open at any angle and by lifting the door slightly upward, the tab and notch release allowing for free travel again. This also allows a user to secure the door in an open position for hands-free access to nearby components with the door open. Additionally, the hinge allows the door to be easily removed from the frame, while limiting any inadvertent disconnection. Finally, in addition to rotation, the door is allowed to slide laterally away from the frame. This allows the door, prior to rotation, to release pressure on a rubber gasket or the like used to seal the door. Any contact between the moving door and the stationary gasket is thereby reduced, increasing the longevity of the gasket. Additionally, embodiments of the hinge allow for inexpensive construction as they are mostly die-castable.
As shown, female body 102 extends longitudinally parallel to longitudinal axis 106. Female body 102 has a first end 108, a second end 110, and a middle portion 112. As shown, first end 108 and second end 110 are substantially flat surfaces on the top and bottom of female body 102 respectively. Middle portion 112 is the area between first end 108 and second end 110. In this embodiment, middle portion 112 includes walls 114, 116, 118, 120. Three of the walls 114, 116, 118 have a generally flat and rectangular outer shape and the fourth wall 120 has rounded outside. As shown, fourth wall 120 is rounded, but wall 120 need not be so shaped. In other embodiments wall 120 is any shape that allows for free movement of a door attached to hinge 100.
As would be appreciated by one of ordinary skill in the art upon reading this specification, female body 102 can mount to a structure by any means known to those skilled in the art. As shown, side 120 includes two apertures 122 that provide access for securing wall 116 to a frame, via screws or bolts. In this embodiment, wall 116 also contains two apertures (not shown) through which the screws or bolts are inserted; however, other fastening members may be used. For example, in other embodiments, the fastening member is an adhesive between wall 116 and the frame or a weld connecting wall 116 to the frame.
Female body 102 includes a longitudinal cavity 124 oriented parallel to the longitudinal axis 106 and open at least to first end 108. This shape and orientation of longitudinal cavity 124 allows it to accept a cylindrical shaft 126 of male body 104, meaning that cylindrical shaft 126 can be inserted into cavity 124. Cavity 124 extends from first end 108 inward into female body 102. In this embodiment, cavity 124 also opens to middle portion 112 of female body 102 via a partially rotational slot 128.
Female body 102 also has a rotational slot 128 which extends around the middle portion 112 of female body 102 perpendicular to longitudinal axis 106. Rotational slot 128 guides the rotation of male body 104 within female body 102. As stated above, rotational slot 128 opens inward to cavity 124. Cavity 124 and rotational slot 128, therefore, connect forming a single void. Rotational slot 128 extends in an arc around the perimeter of the general cylinder formed by cavity 124. Also, rotational slot 128 is positioned in middle portion 112 of female body 102 and does not open to first end 108. Rotational slot 128 does not open to first end 108, because a portion of female body 102 located between rotational slot 128 and first end 108 holds a tab 132 (explained in greater detail below) of male body 104 in female body 102.
Female body 102 also has a longitudinal slot 130. Like rotational slot 128, longitudinal slot 130 opens inward to cavity 124. Longitudinal slot 130 also opens outward to middle portion 112 of female body 102. Longitudinal slot 130 extends parallel with longitudinal axis and from first end 108 of female body 102 to rotational slot 128. Longitudinal slot 130, therefore, forms a notch in the opening at first end 108 which is shown in further detail in
Although for this illustrative embodiment, rotational slot 128 and longitudinal slot 128 open outward to middle portion 112 of female body 102, the present invention is not intended to be so limited. For example, either rotational slot 128 or longitudinal slot 130 or both can be implemented as an inward opening slot (e.g. an inward groove) within female body 102. Thus, in the embodiment where both rotational slot 128 and longitudinal slot 130 open inward only, cavity 124 opens to the outside of female body 102 only at first end 108 of female body 102.
As mentioned above, male body 104 has a cylindrical shaft 126 that is sized and shaped for insertion into cavity 124 of female body 102. As shown, shaft 126 is sufficiently cylindrical to allow for smooth rotation of shaft 126 within cavity 124 of female body 102. For example, shaft 126 in one embodiment has a generally rounded shape that is made up of a plurality of smaller flat sides. Shaft 126 extends from a main portion 127 of male body 104. Similar to shaft 126, main portion 127 is cylindrical to aid smooth rotation of male body 104 within cavity 124 of female body 102. When male body 104 is inserted in female body 102 shaft 126 is completely contained within cavity 124 of female body 102. Main portion 127 of male body 104 is partially inserted into cavity 124. Although for this illustrative embodiment, main portion 127 of male body 104 is partially inserted into cavity 124, the present invention is not intended to be so limited. For example, in another embodiment, main portion 127 does not enter into cavity 124 and the shape of main portion 127 is square.
Male body 104 also has a tab 132 extending outward from a lateral portion of cylindrical shaft 126 as shown generally at 133. Tab 132 is fits through longitudinal slot 130 when shaft 126 is inserted into cavity 124 and tab 132 is aligned with longitudinal slot 130. Tab 132 restricts insertion and removal of shaft 126, because shaft 126 can only be inserted and removed when tab 132 is aligned with longitudinal slot 130. Tab 132 also fits through rotational slot 128 when shaft 126 is rotated within female body 124. As male body 104 rotates within female body 102, tab 132 slides within rotational slot 128. Tab 132 and the edges of rotational slot 128 combine to restrict the rotation of shaft 126 within cavity 124. At the extreme rotation in either direction, tab 132 comes into contact with an edge of rotational slot 128, preventing further rotation of shaft 126 and male body 104. Male body 104 also has a mounting tab 134 which has two apertures 136. Apertures 136 accept a bolt or a screw to mount male body 104 to a door or the like.
Notably, the geometries of female body 102 and male body 104 allow the components to be inexpensively manufactured. For example, in the illustrative embodiment shown in
In another embodiment of hinge 100, male body 104 is a fixed component and female body 102 is a rotating component that rotates about longitudinal axis 106. In this embodiment, male body 104 is mounted to a stationary frame with shaft 126 facing upwards. Likewise, female body 102 is mounted to a door or similar structure that is to move with respect to the frame and cavity 124 is positioned to be open downwards.
In the embodiment shown in
When male body 104 is inserted in female body 102, tab 132 comes into contact with the bottom edge of rotational slot 128, thus preventing further insertion of male body 102. When inserted tab 132 slides on the bottom edge of rotational slot 128 as shaft 126 rotates within cavity 124. Rotational slot 128 has a height of sufficient clearance to allow tab 132 to slide easily within rotational slot 128, while maintaining control of tab 132. Rotational slot 128 also determines the limits of the rotational movement of male body 104. When shaft 126 rotates far enough in either direction, tab 132 slides through rotational slot 128 and comes into contact with the ends of rotation slot 128.
For example, in the embodiment shown in
In the embodiment shown in
In addition to rotational movement, hinge 100 allows translational movement of door 202. As shown, cross-section of cavity 124 is oversized relative to shaft 126 to allow shaft 126 to slide translationally along line 404 (normal to frame 202 and longitudinal axis 106) within cavity 124. In this embodiment, longitudinal cavity 124 has an elongated cross section which allows shaft 126 to move translationally along line 404, while restricting translational movement in other directions. Additionally, cavity 124 is elliptical to allow for smooth rotation of shaft 126 within cavity 124. Both the upper (larger) portion of cavity 124 and the lower (smaller) portion of cavity 124 are elliptic shape. Three-dimensionally, cavity 124 forms one larger elliptic cylinder (upper portion) on top of a smaller elliptic cylinder (lower portion). Further, the longer diameters of each elliptic cross-section are aligned along line 404. The cross-sectional widths of lower and upper portions of cavity 124 (perpendicular to line 404) correspond to the diameters of shaft 126 and main portion 127 respectively, limiting movement in the direction perpendicular to line 404. The cross-sectional lengths of lower and upper portions of cavity 124, however, are larger than the diameters of shaft 126 and main portion 127 respectively. Thus, shaft 126 and main portion 127 are allowed to move along line 404 while inserted in cavity 124. In this embodiment, the cross-sections lower and upper portion of cavity 124 are approximately the diameter of shaft 126 and main portion 127 respectively, plus the width of an o-ring used to seal an attached door to an attached frame. More detail with respect to the o-ring is provided with respect to
Although for this illustrative embodiment, the cross-section of cavity 124 is shown as having an elliptic shape, the present invention is not intended to be so limited. For example, in another embodiment, the cross-section of cavity 124 is circular and has a lower and upper portion diameter that is significantly larger than shaft 126 and main portion 127 respectively. This allows shaft 126 and main portion 127 to move translationally in multiple directions, including in direction 404. Alternatively, cavity 124 could be any shape that allows both rotation of shaft 126 and translational movement in the direction of line 404.
The elliptic shape of cavity 124 allows for the translational movement of shaft 126 within cavity 124. Consequently, when door 202 is unlatched a slight gap is formed between door 202 and frame 204 before door 202 is rotated open. This is advantageous, for example, because the o-ring or gasket between door 202 and frame 204 will be less likely to be damaged from contact between door 202 and frame 204. The translation movement, therefore, reduces the damage to and prolongs the life of the o-ring or gasket.
Along with even pressure distribution, the translational movement of door 202 reduces damage to o-ring when pivoting door 202 open and closed. When latch 502 is released, the compression on the o-ring is relieved and door 202 is allowed to slide outward from frame 204. Thus, when door 202 is pivoted open and closed, there is little or not contact between door 202 and the o-ring, minimizing damage to the o-ring.
In one embodiment, both male body 104 and female body 102 are composed of metal, and more specifically aluminum. In this embodiment, female body 102 has a steel insert to provide added resistance to wear from rotation of male body 104. As known to those skilled in the art, in other embodiments, either male body 102, female body 104, or both could be composed entirely or partially of steel, plastic, a composite, or other material possessing the strength and rigidity for the particular application.
Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that any arrangement, which is calculated to achieve the same purpose, may be substituted for the specific embodiment shown. This application is intended to cover any adaptations or variations of the present invention. Therefore, it is manifestly intended that this invention be limited only by the claims and the equivalents thereof.
This application is related to U.S. patent application Ser. No. ______ (Attorney Docket No. 100.840US01) having a title of “MODULARIZED RF BAND COMPONENTS ON REMOVABLE DOORS” (also referred to here as the 840 Application), U.S. patent application Ser. No. ______ (Attorney Docket No. 100.834US01) having a title of “CLAMSHELL CHASSIS ASSEMBLY” (also referred to here as the 834 Application), and U.S. patent application Ser. No. ______ (Attorney Docket No. 100.839US01) having a title of “APPARATUS FOR IMPROVING THE ACCESSIBILITY OF A MOUNTED STRUCTURE” (also referred to here as the 839 Application), each of which are filed on even date herewith. The 840, 834, and 839 Applications are hereby incorporated herein by reference.