A multi-junction solar cell having at least three p-n junctions is proposed, which comprises a rear-side subcell comprising GaSb, which has at least one p-n junction, and a front-side subcell which has at least two p-n junctions and which is characterised in that the rear-side subcell has a ≧2%, in particular >4%, larger lattice constant than the front-side subcell and the two subcells are connected to each other via an optically transparent and electrically conductive wafer-bond connection. The multi-junction solar cell achieves a high absorption up to the band gap energy of the lowermost GaSb-comprising subcell and a photoelectric voltage which is increased relative to multi-junction solar cells from the state of the art. Furthermore, methods for the production of the multi-junction solar cell according to the invention are presented and uses of the multi-junction solar cell according to the invention are indicated.
It is known that so-called multi-junction solar cells gain from the fact that the number of subcells can be increased. However, in addition to the number of subcells, the so-called band gap energies of the materials are thereby important. These must be adapted optimally to the solar spectrum. The currently most widespread III-V solar cells consist of three p-n junctions in the materials GaInP (1.9 eV), GaInAs (1.4 eV) and germanium (0.7 eV).
The next generation of multi-junction solar cells are intended to comprise three, four or more p-n junctions with a band gap combination which is as optimal as possible in order to increase the efficiency further. The optimum band gap energies for terrestrial application in the case of a quadruple junction solar cell are hereby at 1.9, 1.4, 1.0 and 0.5 eV. It is known that this combination is difficult to achieve on germanium. An alternative combination of 1.9, 1.4, 1.1 and 0.7 eV is however only 3.5% therebelow relatively in the average power and can be produced with various material combinations.
Most current concepts are based on a lowermost subcell having a band gap energy in the region of 0.7 eV. The most important representatives are intended to be explained briefly subsequently:
It was hence the object of the present invention to provide a multi-junction solar cell which approaches as far as possible the theoretically optimum band gap combination and, at the same time, provides high quality of the subcells—in particular high absorption up to the band gap energy and a high photoelectric voltage.
The object is achieved by the multi-junction solar cell according to claim 1, the methods for the production of a multi-junction solar cell according to one of the claim 15 or 16 and the use of the multi-junction solar cell according to claim 18.
According to the invention, a multi-junction solar cell having at least three p-n junctions is provided, comprising a rear-side subcell, which has at least one p-n junction, comprising or consisting of GaSb, and a front-side subcell which has at least two p-n junctions, characterised in that the rear-side subcell has a ≧2%, in particular >4%, larger lattice constant than the front-side subcell and the two subcells are connected to each other via an optically transparent and electrically conductive wafer-bond connection.
Advantages of the multi-junction solar cell according to the invention are that it has a high absorption up to the band gap energy and a high photoelectric voltage is achieved.
The multi-junction solar cell is preferably free of Ge, SiGe and Si.
The use of gallium antimonide as component of a subcell has the advantage that it consists of elements which are widely distributed on earth, as a result of which the production can be implemented economically. It is likewise known that gallium antimonide solar cells achieve a substantially higher photoelectric voltage compared with germanium solar cells with similar band gap energy. Thus, for gallium antimonide, 349 mV was measured with the sun, compared with 264 mV for germanium. Gallium antimonide offers the advantage in addition that it concerns a direct semiconductor and hence high absorption up to the band gap energy is ensured. Furthermore, layers made of GaInAsSb can be produced lattice-adapted to the gallium antimonide substrate, which layers are even closer to the theoretically optimum band gap of 0.5 eV for the lowermost subcell of a quadruple-junction solar cell.
In an advantageous embodiment, the front-side subcell has at least two p-n junctions which comprise AlGaAs and/or GaAs and/or AlGaInP and/or GaInP or consist thereof.
The front-side subcell can have a metamorphic buffer layer for changing the lattice constant and at least one p-n junction which comprises GaInAs.
The metamorphic buffer layer changes the lattice constant, preferably by 1.5% to 3%, in particular by 2% to 2.5%.
The metamorphic buffer layer can consist of AlGaInAs or GaInAs or GaInP or AlGaInP or GaPSb.
In a preferred embodiment, the front-side subcell is grown epitaxially on a GaAs or Ge wafer.
The front-side subcell can have at least three p-n junctions, at least two p-n junctions comprising AlGaAs and/or GaAs and/or AlGaInP and/or GaInP or consisting thereof and the at least one further p-n junction comprising GaInAs or consisting thereof, the two first and the further p-n junction being connected via a metamorphic buffer which bridges a lattice constant difference between 1-5%, preferably between 2-4%.
In a preferred embodiment, the front-side subcell has three p-n junctions with a band gap in the ranges of 1.80-1.95 eV, 1.40-1.55 eV and 1.00-1.15 eV.
The rear-side subcell can have one or more p-n junctions which respectively have a band gap energy between 0.50-1.00 eV and which respectively comprise GaSb or AlGaAsSb or GaInAsSb or GaPSb or consist thereof.
It is preferred that the rear-side subcell has two p-n junctions, one p-n junction comprising GaInAsSb with a band gap energy between 0.50-0.72 eV or consisting thereof.
Furthermore, the rear-side subcell can comprise a metamorphic buffer layer for adaptation of the lattice constant, the metamorphic buffer layer consisting in particular of GaInAsSb, GaInAs, AlGaInAs, GaAsSb, AlAsSb, GaPSb and/or AlPSb.
In a preferred embodiment, the rear-side subcell is grown epitaxially on a GaSb wafer.
The individual subcells can have further functional layers, in particular tunnel diodes for electrical connection of the individual subcells, barrier layers on the front- and rear-side of the subcells, highly doped contact layers, internal reflection layers and/or antireflection layers on the front-side of the cell.
A tunnel diode for electrical series connection can be contained respectively between two subcells.
Furthermore, a method for the production of a multi-junction solar cell is provided, in which
If required, the surface of the rear-side and that of the front-side subcell can be polished and/or cleaned in the above process, after step c).
Furthermore, a method for the production of a multi-junction solar cell is provided, in which
If required, the surface of the rear-side and that of the front-side subcell can be polished and/or cleaned in the above process, after step b).
The methods according to the invention for the production of a multi-junction solar cell can be characterised in that the GaSb substrate of the rear-side subcell is removed at least partially during processing and the structure is transferred onto a carrier, preferably a carrier made of silicon, AlSi, carbon, Mo or other composites.
The multi-junction solar cell according to the invention can be used in space or in terrestrial concentrator systems.
The subject according to the invention is intended to be explained in more detail with reference to the subsequent Figures and examples without wishing to restrict said subject to the specific embodiments illustrated here.
On the front-side, the subcell 4 has an antirefiection layer 5 and a plurality of front-side contacts 8. The front-side contact is typically configured as a contact finger structure which is designed such that the light reflection on the metal fingers balances out resistance losses due to limited conductivity.
The subcells 2, 3 and 4 respectively have a p-n or n-p junction. The band gap energy of the semiconductors of the subcells thereby increases from 2 to 3 and from 3 to 4. The subcells can have further functional layers, such as barrier layers or tunnel diodes, for series connection. The substrate 1 and the first subcell 2 together form the rear-side subcell 9, whilst the second subcell 3 and the third subcell 4 together form the front-side subcell 10. The rear-side and front-side subcell differ in their lattice constant and are connected to each other optically and electrically via the bond connection 6.
The band gap of the second GaInAs subcell 3 can be adjusted via the indium content in the crystal within a wide range. In particular band gaps between 0.9 and 1.2 eV, particularly between 1.0-1.1 eV, are hereby advantageous. Between the second subcell 3 and a further third subcell 4, a metamorphic buffer layer 11 is situated, in which the lattice constant of the crystal is changed. The lattice constant of the crystal lattice can thereby be varied incrementally or linearly. The buffer layer comprises mismatch dislocations which relax the lattice. The buffer layer can furthermore comprise an excess layer for complete relaxation of the crystal lattice or blocker layers made of reduced N-containing materials. Typical materials for buffer layers are GaInAs, GaInP, AlGaInP, AlGaInAs, GaPSb and also combinations thereof.
The third subcell 4 has a band gap energy of 1.4-1.5 eV and advantageously consists of GaAs, AlGaAs or GaInAsP. Following the third subcell 4 there is a further fourth subcell 12 which has a band gap in the range of 1.8 eV-1.9 eV and advantageously consists of GaInP or AlGaInP. On the front-side, the quadruple junction solar cell has an antireflection layer 5 and a plurality of front-side contacts 8. The front-side contact is formed typically as a contact finger structure which is designed such that the light reflection on the metal fingers balances out resistance losses due to limited conductivity.
The subcells 2, 3, 4 and 12 have respectively a p-n or n-p junction. The band gap energy of the semiconductors of the subcells thereby increases from 2 to 3 to 4 to 12.
The substrate 1 and the subcell 2 together form the rear-side subcell 9 whilst the second subcell 3, the metamorphic buffer layer 11 and the third and fourth subcell 4 and 12 together form the front-side subcell 10. The rear-side and front-side subcell differ in their lattice constant and are connected to each other optically and electrically via the bond connection 6.
The subcells can have further functional layers, such as barrier layers or tunnel diodes, for series connection. A detailed example of an advantageous layer structure of a quadruple junction solar cell according to the invention having barrier layers and tunnel diodes is illustrated in
For example one of the following quadruple-junction solar cells can be produced:
The solar cell structure can be produced for example via the following steps:
Quintuple solar cells according to the present invention can consist of a front-side subcell with p-n junctions in AlGaInP (2.0 eV), GaInAsP (1.6 eV) and GaInAs (1.2 eV), a metamorphic buffer for bridging the lattice constant difference being inserted between the GaInAsP and GaInAs subcell. The front-side subcell is grown epitaxially for example on a gallium arsenide substrate. The rear-side subcell is grown on gallium antimonide and comprises for example subcells with p-n junctions in GaPSb (0.9 eV) and GaInAsSb (0.5 eV). Between the GaPSb and GaInAsSb subcell, a metamorphic buffer layer for bridging different lattice constants can be inserted. The rear-side and the front-side subcell are subsequently bonded to each other after the epitaxy and possibly necessary polishing and cleaning steps, and the GaAs substrate of the front-side subcell is removed.
Number | Date | Country | Kind |
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10 2013 002 298.3 | Feb 2013 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2014/052552 | 2/10/2014 | WO | 00 |