Embodiments of this disclosure relate to acoustic wave devices and filters and to methods and structures for controlling a temperature coefficient of bandwidth in same.
Acoustic wave devices, for example, surface acoustic wave (SAW) and bulk acoustic wave (BAW) devices may be utilized as components of filters in radio frequency electronic systems. For instance, filters in a radio frequency front end of a mobile telephone can include acoustic wave filters. Two acoustic wave filters can be arranged as a duplexer or a diplexer.
In accordance with one aspect, there is provide an electronic device. The electronic device comprises a multi-layer piezoelectric substrate including a carrier substrate, a layer of piezoelectric material disposed on a front side of the carrier substrate, and a back-side layer of material disposed on a rear side of the carrier substrate, the back-side layer of material having a coefficient of thermal expansion different than a coefficient of thermal expansion of the carrier substrate, and one or more acoustic wave devices disposed on a front side of the multi-layer piezoelectric substrate, the one or more acoustic wave devices exhibiting a lesser difference in temperature coefficient of frequency at respective resonant and antiresonant frequencies than in a substantially similar device lacking the back-side layer of material.
In some embodiments, the one or more acoustic wave devices are included in an acoustic wave filter.
In some embodiments, the one or more acoustic wave devices form a radio frequency filter.
In some embodiments, the filter has a near-zero temperature coefficient of bandwidth.
In some embodiments, the temperature coefficient of frequency at the resonant frequency of the one or more acoustic wave devices is substantially equal to the temperature coefficient of frequency at the antiresonant frequency of the one or more acoustic wave devices.
In some embodiments, the one or more acoustic wave devices are surface acoustic wave devices. The one or more acoustic wave devices may be temperature compensated surface acoustic wave devices.
In some embodiments, the one or more acoustic wave devices are bulk acoustic wave devices.
In some embodiments, the back-side layer of material has a higher temperature coefficient of frequency than the temperature coefficient of frequency of the carrier substrate.
In some embodiments, the back-side layer of material has a lower temperature coefficient of frequency than the temperature coefficient of frequency of the carrier substrate.
In some embodiments, the back-side layer of material comprises one of a dielectric or a metal.
In some embodiments, the back-side layer of material comprises a piezoelectric material.
In some embodiments, both the back-side layer of material and the layer of piezoelectric material comprise a same piezoelectric material.
In some embodiments, the back-side layer of material and the layer of piezoelectric material have substantially a same thickness.
In some embodiments, the one or more acoustic wave devices have a near-zero delta temperature coefficient of frequency.
In some embodiments, the electronic device is included in a radio frequency device module.
In some embodiments, the radio frequency device module is included in a radio frequency device.
In accordance with another aspect, there is provided a method of forming an electronic device. The method comprises forming a layer of piezoelectric material on a top surface of a carrier substrate, forming a back-side layer of material on a bottom surface of the carrier substrate, the back-side layer of material having a different coefficient of thermal expansion than a coefficient of thermal expansion of the carrier substrate, and forming one or more acoustic wave devices including portions of the layer of piezoelectric material, the back-side layer of material causing the one or more acoustic wave devices to exhibit a near-zero difference in temperature coefficient of frequency at respective resonant and antiresonant frequencies.
In some embodiments, the method further comprises forming a radio frequency filter from the one or more acoustic wave devices.
In some embodiments, the method further comprises forming a radio frequency device module including the radio frequency filter.
In some embodiments, the method further comprises forming a radio frequency electronic device including the radio frequency device.
Embodiments of this disclosure will now be described, by way of non-limiting example, with reference to the accompanying drawings.
The following description of certain embodiments presents various descriptions of specific embodiments. However, the innovations described herein can be embodied in a multitude of different ways, for example, as defined and covered by the claims. In this description, reference is made to the drawings where like reference numerals can indicate identical or functionally similar elements. It will be understood that elements illustrated in the figures are not necessarily drawn to scale. Moreover, it will be understood that certain embodiments can include more elements than illustrated in a drawing and/or a subset of the elements illustrated in a drawing. Further, some embodiments can incorporate any suitable combination of features from two or more drawings.
Acoustic wave resonator 10 is formed on a piezoelectric substrate, for example, a lithium tantalate (LiTaO3) or lithium niobate (LiNbO3) substrate 12 and includes Interdigital Transducer (IDT) electrodes 14 and reflector electrodes 16. In use, the IDT electrodes 14 excite a main acoustic wave having a wavelength λ along a surface of the piezoelectric substrate 12. The reflector electrodes 16 sandwich the IDT electrodes 14 and reflect the main acoustic wave back and forth through the IDT electrodes 14. The main acoustic wave of the device travels perpendicular to the lengthwise direction of the IDT electrodes.
The IDT electrodes 14 include a first bus bar electrode 18A and a second bus bar electrode 18B facing first bus bar electrode 18A. The bus bar electrodes 18A, 18B may be referred to herein together as busbar electrode 18. The IDT electrodes 14 further include first electrode fingers 20A extending from the first bus bar electrode 18A toward the second bus bar electrode 18B, and second electrode fingers 20B extending from the second bus bar electrode 18B toward the first bus bar electrode 18A.
The reflector electrodes 16 (also referred to as reflector gratings) each include a first reflector bus bar electrode 24A and a second reflector bus bar electrode 24B (collectively referred to herein as reflector bus bar electrode 24) and reflector fingers 26 extending between and electrically coupling the first bus bar electrode 24A and the second bus bar electrode 24B.
In other embodiments disclosed herein, as illustrated in
The IDT electrodes 14 are formed of a metal or metal alloy, for example, aluminum. In some embodiments the IDT electrodes 14 may include multiple layers of different metals, for example, molybdenum and aluminum. A dielectric material 24, for example, silicon dioxide (SiO2) may be disposed on top of the IDT electrodes 14 and substrate 12. The dielectric material may advantageously decrease the effect of changes in temperature upon operating characteristics of the acoustic wave resonator 10 and may protect the IDT electrodes 14 and surface of the substrate 12. For example, SiO2 has a negative coefficient of thermal expansion while materials typically used for the piezoelectric substrate 12 in a SAW device have a positive coefficient of thermal expansion. The layer of SiO2 24 may thus oppose changes in dimensions of piezoelectric substrate 12 with changes in temperature that might otherwise occur in the absence of the layer of SiO2 24. SAW devices including a layer of SiO2 as illustrated in
Aspects and embodiments disclosed herein may also be applicable to bulk acoustic wave (BAW) resonators. Film bulk acoustic wave resonators (FBAR), Lamb wave resonators, and solidly mounted resonators are examples of BAW resonators.
The substrates 39, 49, 59 in
It should be appreciated that the acoustic wave resonators illustrated in
Acoustic wave resonators as disclosed herein may be electrically coupled to form an acoustic wave filter, for example a radio frequency (RF) acoustic wave filter. One example of a filter architecture is a ladder filter. An example of an RF ladder filter schematically illustrated in
Acoustic wave resonators often have a different temperature coefficient of frequency (TCF) at the resonant frequency (fr) than at the anti-resonant frequency (fa). This difference in TCF will be referred to herein as delta TCF (ΔTCF). It is typically measured in ppm/° C. Since the frequency separation between fr and fa is largely responsible for determining the bandwidth in a filter formed of acoustic wave resonators, ΔTCF can be considered as a temperature coefficient of bandwidth for a filter formed of acoustic wave resonators. Furthermore, varying separation between fr and fa also causes a change in filter impedance, potentially causing degradation in the voltage standing wave ratio (VSWR) or impacting the interactions between the filter and other adjacent RF components in an RF system (for example, power amplifiers or low noise amplifiers). In acoustic wave filters including multilayer piezoelectric substrate (MPS) acoustic wave resonators, the ΔTCF value can be especially large and problematic. It would be desirable to provide acoustic wave resonators and filters with low or zero ΔTCF values so that the operating characteristics, for example, resonant and antiresonant frequencies or bandwidth of the resonators or filters are not significantly impacted by with changes in operating temperature.
A major contributor to ΔTCF in MPS resonators and filters formed therefrom (MPS filters) is temperature-dependent stress in the piezoelectric material film of the MPS resonators. The temperature-dependent stress may be induced by a mismatch in the coefficient of thermal expansion (CTE) between the piezoelectric material film and the underlying carrier substrate, for example, between piezoelectric material film 12 and carrier substrate 22 in
Aspects and embodiments disclosed herein include MPS acoustic wave resonators and filters with a near-zero ΔTCF, for example, within a range of ±2 ppm/° C. The resonators of an MPS filter may include a back-side layer with a CTE that is different from the CTE of the main carrier substrate. The CTE mismatch between the main carrier substrate and the back-side layer induces strain in the acoustic wave resonators, causing the carrier substrate to bow in an upward (convex) or downward (concave) fashion, depending on whether the CTE of the back-side layer is less than or greater than that of the main carrier substrate, respectively. The convex or concave strain caused by the back-side layer imparts tensile or compressive stress, respectively, in the piezoelectric film on the front (top) side of the resonator. Any change in temperature causes a proportional change in stress. The direction of the induced stress (tensile or compressive) is determined by the magnitude of the CTE of the back-side layer compared to that of the main carrier substrate, and the sensitivity of the change is determined by the degree of CTE mismatch, the Young's moduli of the carrier substrate and back-side materials, and the relative thickness of the back-side layer and carrier substrate. Since film thickness can be controlled quite easily using modern fabrication technologies, this provides a very simple degree of freedom for producing acoustic wave resonators or having a zero or near-zero ΔTCF.
The back-side layer 715 may be deposited directly on the rear or lower side of the carrier substrate 710 using an appropriate chemical vapor deposition or physical vapor deposition process (e.g., evaporation deposition or sputtering). In other embodiments, the back-side layer 715 may be adhered to the rear or lower side of the carrier substrate 710 using an appropriate adhesion layer, for example, one or more of silicon dioxide, chromium, platinum, titanium, titanium dioxide, gold, or any other appropriate dielectric or metallic adhesion layer material. In other embodiments, a metallic back-side layer may be created by electroplating.
As illustrated in
As discussed above, embodiments of the acoustic wave elements disclosed herein can be configured as or used in filters, for example. Embodiments of the acoustic wave elements disclosed herein can be configured as, for example, a ladder filter having a structure and configuration as known in the art. In turn, an acoustic wave filter using one or more acoustic wave elements may be incorporated into and packaged as a module that may ultimately be used in an electronic device, such as a wireless communications device, for example.
Various examples and embodiments of the filter 810 can be used in a wide variety of electronic devices. For example, the filter 810 can be used in an antenna duplexer, which itself can be incorporated into a variety of electronic devices, such as RF front-end modules and communication devices.
Referring to
The antenna duplexer 910 may include one or more transmission filters 912 connected between the input node 904 and the common node 902, and one or more reception filters 914 connected between the common node 902 and the output node 906. The passband(s) of the transmission filter(s) are different from the passband(s) of the reception filters. Examples of the filter 810 can be used to form the transmission filter(s) 912 and/or the reception filter(s) 914. An inductor or other matching or phasing component 920 may be connected at the common node 902.
The front-end module 900 further includes a transmitter circuit 932 connected to the input node 904 of the duplexer 910 and a receiver circuit 934 connected to the output node 906 of the duplexer 910. The transmitter circuit 932 can generate signals for transmission via the antenna 1010, and the receiver circuit 934 can receive and process signals received via the antenna 1010. In some embodiments, the receiver and transmitter circuits are implemented as separate components, as shown in
The front-end module 900 includes a transceiver 930 that is configured to generate signals for transmission or to process received signals. The transceiver 930 can include the transmitter circuit 932, which can be connected to the input node 904 of the duplexer 910, and the receiver circuit 934, which can be connected to the output node 906 of the duplexer 910, as shown in the example of
Signals generated for transmission by the transmitter circuit 932 are received by a power amplifier (PA) module 950, which amplifies the generated signals from the transceiver 930. The power amplifier module 950 can include one or more power amplifiers. The power amplifier module 950 can be used to amplify a wide variety of RF or other frequency-band transmission signals. For example, the power amplifier module 950 can receive an enable signal that can be used to pulse the output of the power amplifier to aid in transmitting a wireless local area network (WLAN) signal or any other suitable pulsed signal. The power amplifier module 950 can be configured to amplify any of a variety of types of signal, including, for example, a Global System for Mobile (GSM) signal, a code division multiple access (CDMA) signal, a W-CDMA signal, a Long-Term Evolution (LTE) signal, a New Radio (NR) signal, or an EDGE signal. In certain embodiments, the power amplifier module 950 and associated components including switches and the like can be fabricated on gallium arsenide (GaAs) substrates using, for example, high-electron mobility transistors (pHEMT) or insulated-gate bipolar transistors (BiFET), or on a Silicon substrate using complementary metal-oxide semiconductor (CMOS) field effect transistors.
Still referring to
The wireless device 1000 of
Aspects of this disclosure can be implemented in various electronic devices. Examples of the electronic devices can include, but are not limited to, consumer electronic products, parts of the consumer electronic products such as packaged radio frequency modules, uplink wireless communication devices, wireless communication infrastructure, electronic test equipment, etc. Examples of the electronic devices can include, but are not limited to, a mobile phone such as a smart phone, a wearable computing device such as a smart watch or an ear piece, a telephone, a television, a computer monitor, a computer, a modem, a hand-held computer, a laptop computer, a tablet computer, a microwave, a refrigerator, a vehicular electronics system such as an automotive electronics system, a stereo system, a digital music player, a radio, a camera such as a digital camera, a portable memory chip, a washer, a dryer, a washer/dryer, a copier, a facsimile machine, a scanner, a multi-functional peripheral device, a wrist watch, a clock, etc. Further, the electronic devices can include unfinished products.
Unless the context clearly requires otherwise, throughout the description and the claims, the words “comprise,” “comprising,” “include,” “including” and the like are to be construed in an inclusive sense, as opposed to an exclusive or exhaustive sense; that is to say, in the sense of “including, but not limited to.” The word “coupled”, as generally used herein, refers to two or more elements that may be either directly connected, or connected by way of one or more intermediate elements. Likewise, the word “connected”, as generally used herein, refers to two or more elements that may be either directly connected, or connected by way of one or more intermediate elements. Additionally, the words “herein,” “above,” “below,” and words of similar import, when used in this application, shall refer to this application as a whole and not to any particular portions of this application. Where the context permits, words in the above Detailed Description using the singular or plural number may also include the plural or singular number respectively. The word “or” in reference to a list of two or more items covers all of the following interpretations of the word: any of the items in the list, all of the items in the list, and any combination of the items in the list.
Moreover, conditional language used herein, such as, among others, “can,” “could,” “might,” “may,” “e.g.,” “for example,” “such as” and the like, unless specifically stated otherwise, or otherwise understood within the context as used, is generally intended to convey that certain embodiments include, while other embodiments do not include, certain features, elements and/or states. Thus, such conditional language is not generally intended to imply that features, elements and/or states are in any way required for one or more embodiments or that one or more embodiments necessarily include logic for deciding, with or without author input or prompting, whether these features, elements and/or states are included or are to be performed in any particular embodiment.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the disclosure. Indeed, the novel apparatus, methods, and systems described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the methods and systems described herein may be made without departing from the spirit of the disclosure. For example, while blocks are presented in a given arrangement, alternative embodiments may perform similar functionalities with different components and/or circuit topologies, and some blocks may be deleted, moved, added, subdivided, combined, and/or modified. Each of these blocks may be implemented in a variety of different ways. Any suitable combination of the elements and acts of the various embodiments described above can be combined to provide further embodiments. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the disclosure.
This application claims priority under 35 U.S.C. § 119(e) to U.S. Provisional Patent Application Ser. No. 63/074,540, titled MULTI-LAYER PIEZOELECTRIC SUBSTRATE WITH CONTROLLABLE DELTA TEMPERATURE COEFFICIENT OF FREQUENCY, filed Sep. 4, 2020, which is incorporated herein by reference in its entirety for all purposes.
Number | Date | Country | |
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63074540 | Sep 2020 | US |