1. Technical Field
The embodiments herein generally relate to medical devices and assemblies, and more particularly to an orthopedic surgical implant assembly used in the field of surgical lumbar, thoracic, and cervical spine treatment.
2. Description of the Related Art
Surgical procedures treating spinal injuries are one of the most complex and challenging surgeries for both the patient and the surgeon. When there are various deformities, trauma, or fractures of the vertebra, surgeons may attempt to “fuse” them together by attaching screw-like devices into the pedicles of the spine and thereby connecting several vertebrae (typically two or more) using a semi-rigid rod. Due to the complexity of the human anatomy, however, the vertebra to be fused may not reside at the same elevation, or height, along a longitudinal axis within the human body. To reach multiple heights during the fusing procedure, most surgeons bend the rod or more rods (causing notches thereby reducing fatigue resistance) before placing them into two or more non-aligned pedicle screws in order to properly stabilize the pedicle screw assembly within the patient's body.
Depending on the purpose of the spine surgery, indications, and patient size, surgeons may pre-operatively choose between different spinal systems with differing rod sizes sometimes causing delays in surgery while waiting for more adequate systems to be sterilized. Some surgeons prefer monoaxial screws for rigidity, while some sacrifice rigidity for surgical flexibility in screw placement.
Additionally, conventional systems require several different components to be manipulated and assembled by the surgeon during a surgical procedure. Reducing the number of components in a screw assembly that are manipulated and assembled would simplify operating room logistics; the steps performed by the surgeon during the surgical procedure; and, ultimately, improve patient recovery time.
In view of the foregoing, an embodiment herein provides a multi-level bone fixation device comprising a bone fixation component; and a head component directly connected to the bone fixation component, wherein the head component comprises a lower portion comprising at least one lower portion concave socket configured therein; and an upper portion elevated compared with the lower portion, wherein the upper portion comprises at least one upper portion concave socket configured therein, wherein the at least one lower portion concave socket comprises a volume substantially equal to a volume of the at least one upper portion concave socket.
Such an embodiment further provides that the bone fixation component may comprise any of a bone anchor and a bone screw. In addition, at least one lower portion concave socket may comprise two lower portion concave sockets configured at the same level.
An assembly is also provided that comprises a first bone fixation device comprising a first bone fixation component; and a first head component directly connected to the first bone fixation component, wherein the first head component comprises a lower portion comprising a plurality of lower portion concave sockets configured therein; and an upper portion elevated compared with the lower portion, wherein the upper portion comprises at least one upper portion concave socket configured therein; at least one longitudinal member comprising at least one fastener channel bored therethrough and at least one outwardly protruding and expandable round bulbous body that connects to at least one of (i) the plurality of lower portion concave sockets and (ii) the at least one upper portion concave socket; and a second bone fixation device operatively connected to the at least one longitudinal member, wherein the second bone fixation device comprises a second bone fixation component; and a second head component directly connected to the second bone fixation component, wherein the second head component comprises at least one concave socket that receives a bulbous body.
In such an assembly, the second head component of the second bone fixation device may also comprise a first level portion comprising a plurality of first level portion concave sockets configured therein; and a second level portion comprising an elevated surface compared with the first level portion, wherein the second level portion comprises at least one second level portion concave socket configured therein. In addition, the second head component of the second bone fixation device may comprise exactly one concave socket. Furthermore, such an assembly may further comprise at least one pin, wherein each pin engages within one fastener channel and contacts one bulbous body causing the one bulbous body to outwardly expand. Additionally, any of the first bone fixation device and the second bone fixation device in such an assembly may comprise any of a bone anchor and a bone screw. At least one lower portion concave socket of such an assembly may comprise two lower portion concave sockets configured at the same level. Moreover, at least one longitudinal member of such an assembly may comprise a multi-component member. Furthermore, at least one longitudinal member of such an assembly may comprise a telescoping member.
An apparatus is also provide that comprises a pair of multi-level bone fixation devices each comprising a first bone fixation component; and a first head component directly connected to the first bone fixation component, wherein the first head component comprises a lower portion comprising a pair of lower portion concave sockets configured therein; and an upper portion elevated compared with the lower portion, wherein the upper portion comprises an upper portion concave socket configured therein; a pair of co-linear longitudinal members each comprising a first pair of fastener channels bored therethrough; and a first pair of outwardly protruding and expandable round bulbous bodies, wherein a first round bulbous body of each co-linear longitudinal member connects to one of the lower portion concave sockets; a pair of single-level bone fixation devices each comprising a second bone fixation component; and a second head component directly connected to the second bone fixation component, wherein the second head component comprises a concave socket configured therein; a transverse longitudinal member that is positioned transverse to the pair of co-linear longitudinal members, wherein the transverse longitudinal member comprises a second pair of fastener channels bored therethrough; and a second pair of outwardly protruding and expandable round bulbous bodies, wherein a first round bulbous body of the transverse longitudinal member connects to the upper portion concave socket; a plurality of pins engaging the first and second pair of fastener channels.
In such an apparatus, each pin may engage a bulbous body causing the bulbous body to outwardly expand. Furthermore, any of the pair of multi-level bone fixation devices and the pair of single-level bone fixation devices in such an apparatus may comprise any of a bone anchor and a bone screw. Additionally, the pair of lower portion concave sockets may be configured at the same level in such an apparatus. The concave socket of each single-level bone fixation device of such an apparatus may be at the same level as the level of the pair of lower portion concave sockets. In addition, any of (i) the pair of co-linear longitudinal members and (ii) the transverse longitudinal member may comprise a multi-component member. Any of (i) the pair of co-linear longitudinal members and (ii) the transverse longitudinal member may also comprise a telescoping member. In such an apparatus, the first head component may be larger than the second head component. Moreover, all sockets may comprise identical volumes.
These and other aspects of the embodiments herein will be better appreciated and understood when considered in conjunction with the following description and the accompanying drawings. It should be understood, however, that the following descriptions, while indicating preferred embodiments and numerous specific details thereof, are given by way of illustration and not of limitation. Many changes and modifications may be made within the scope of the embodiments herein without departing from the spirit thereof, and the embodiments herein include all such modifications.
The embodiments herein will be better understood from the following detailed description with reference to the drawings, in which:
The embodiments herein and the various features and advantageous details thereof are explained more fully with reference to the non-limiting embodiments that are illustrated in the accompanying drawings and detailed in the following description. Descriptions of well-known components and processing techniques are omitted so as to not unnecessarily obscure the embodiments herein. The examples used herein are intended merely to facilitate an understanding of ways in which the embodiments herein may be practiced and to further enable those of skill in the art to practice the embodiments herein. Accordingly, the examples should not be construed as limiting the scope of the embodiments herein.
The embodiments herein provide an improved multi-level headless polyaxial screw device with fewer components than conventional systems. Referring now to the drawings and, more particularly to
Situated below upper portion 11, lower portion 15 includes threads 16 to engage different biological matter. While lower portion 15 is illustrated as a bone screw, those skilled in the art would understand that other types of fixation components could be utilized (such as a bone anchor) in accordance with the embodiments herein. The threads 16 of multi-level fixation component 2a, 2b may be a multiple lead thread to allow faster insertion into a bone. Threads 16 may also be tapered on the minor diameter while cylindrical on the major diameter to allow a new “bite” with every turn and to accommodate more thread depth towards the bottom of multi-level fixation component 2a, 2b for the cancellous bone. For example, threads 16 may be double lead, which provides greater surface contact with the bone, but drives at 4 mm/revolution. Lower portion 15 also includes a tapered tip 17 to assist engagement of multi-level fixation component 2a, 2b into different biological matter.
Additionally, as indicated in
Elongation channel 28 is preferably configured as a substantially horizontal bore (i.e., with respect to the longitudinal axis of the first body 22a and elongated body 24) through the first body 22a and terminates at the securing channel 32. Setting channel 30 is a substantially vertical bore (i.e., with respect to the longitudinal axis of the first body 22a and elongated body 24) through the first body 22a and terminates at elongation channel 28. Furthermore, securing channel 32 is also a substantially vertical bore (i.e., with respect to the longitudinal axis of the first body 22a and elongated body 24), and is configured through first body 22a and bulbous body 26.
Longitudinal member 20 also has threads 35 etched into first body 22a, configured to mate with threads embedded in securing pin 3 (as described below). Setting channel 30 is similarly configured with threads etched into first body 22 and are configured to mate with threads embedded on a set screw 53 (shown in
Securing pin 3 may also comprise a multi-part assembly. For example, the upper fastening portion 45 of securing pin 3 may comprise titanium and the lower tip portion 50 of the securing pin 3 may comprise a ceramic material. Additionally, the lower tip portion 50 may comprise a mechanically harder material than the upper fastening portion 45. In such a configuration, longitudinal members 4, 6a, 6b, 8a, 8b, 20 and either a single-level fixation component 5a, 5b, 7a, 7b or a multi-level fixation component 2a, 2b may optionally comprise a first material, and the lower tip portion 50 of the pin 3 may comprise a material having a higher material hardness and compressive yield strength than the first material. Moreover, connection assembly 1 may further comprise a wear resistant ceramic coating (not shown) over longitudinal members 4, 6a, 6b, 8a, 8b, 20 and either a single-level fixation component 5a, 5b, 7a, 7b or a multi-level fixation component 2a, 2b.
Connection assembly 1 can also be used as a dynamic rod system to complement artificial discs. According to this aspect of the embodiments herein, the outside of the bulbous body 26 and an inner spherical surface of female sockets 12, 13, 14, 43 are coated with a wear resistant ceramic coating. In this scenario, the securing pin 3 is not digging into the socket and in fact is configured at a shorter length than some of the other embodiments. This allows some motion instead of rigid fixation and shares the load with the artificial disc disallowing excessive forces being applied to the artificial disc and increasing its functional life. For example, this occurs as a result of the ceramic coating, which may be used in the embodiments herein. As such, the bulbous body 26 of longitudinal members 4, 6a, 6b, 8a, 8b, 20 and the female sockets 12, 13, 14, 43 has a lower friction and higher wear resistance characteristics, thus improving the overall movement characteristics of connection assembly 1.
The foregoing description of the specific embodiments will so fully reveal the general nature of the embodiments herein that others can, by applying current knowledge, readily modify and/or adapt for various applications such specific embodiments without departing from the generic concept, and, therefore, such adaptations and modifications should and are intended to be comprehended within the meaning and range of equivalents of the disclosed embodiments. It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation. Therefore, while the embodiments herein have been described in terms of preferred embodiments, those skilled in the art will recognize that the embodiments herein can be practiced with modification within the spirit and scope of the appended claims.