This application claims priority to Japanese Patent Application Nos. 2007-279395, filed on Oct. 26, 2007, 2007-279401, filed on Oct. 26, 2007, 2007-281459, filed on Oct. 30, 2007 and 2008-161633, filed on Jun. 20, 2008. The entire disclosures of Japanese Patent Application Nos. 2007-279395, 2007-279401, 2007-281459 and 2008-161633 are hereby incorporated herein by reference.
1. Field of the Invention
The present invention generally relates to a multi-link engine. More specifically, the present invention relates to a link geometry for a multi-link engine.
2. Background Information
Engines have been developed in which a piston pin and a crank pin are connected by a plurality of links (such engines are hereinafter called multi-link engines). For example, a multi-link engine is disclosed in Japanese Laid-Open Patent Publication No. 2002-61501. A multi-link engine is provided with an upper link, a lower link and a control link. The upper link is connected to a piston, which moves reciprocally inside a cylinder by a piston pin. The lower link is rotatably attached to a crank pin of a crankshaft and connected to the upper link with an upper link pin. The control link is connected to the lower link with a control link pin for rocking about a control shaft pin of a control shaft. The control shaft has a shaft-controlling axle that is rotatably supported between a main bearing cap and a control shaft support cap that is fastened to the main bearing cap by at least one bolt. An example of a multi-link engine that includes such an arrangement is disclosed in Japanese Laid-Open Patent Publication No. 2001-227367.
In view of the above, it will be apparent to those skilled in the art from this disclosure that there exists a need for an improved multi-link engine. This invention addresses this need in the art as well as other needs, which will become apparent to those skilled in the art from this disclosure.
It has been discovered that with the multi-link engine, as discussed above, the loads acting on the piston due to combustion pressure and inertia are transmitted to the shaft-controlling axle of the control shaft through the links. If the load acts to push the shaft-controlling axle of the control shaft downward, then the control shaft support cap of the control shaft could become separated and misaligned relative to the main bearing cap, e.g., resulting in a so-called “open mouth” state.
The present invention was conceived in view of this existing problem. One object is to provide a link geometry for a multi-link engine that can reliably prevent the control shaft support cap from becoming misaligned with respect to the engine block body.
In view of the above, a multi-link engine is provided that basically comprises an engine block body, a control shaft, a crankshaft, a piston, an upper link, a lower link and a control link. The engine block body includes at least one cylinder. The control shaft is rotatably supported on the engine block body by a control shaft support cap that is fastened to the engine block body by at least one bolt. The crankshaft includes a crank pin. The piston is operatively coupled to the crankshaft to reciprocally move inside the cylinder of the engine. The upper link is rotatably connected to the piston by a piston pin. The lower link is rotatably connected to the crank pin of the crankshaft and is rotatably connected to the upper link by an upper link pin. The control link is rotatably connected at one end to the lower link by a control link pin and rotatably connected at another end to the control shaft. The control shaft is positioned lower than a crank journal of the crankshaft and disposed on a first side of a plane that is parallel to the center axis of the cylinder and that contains a center rotational axis of the crank journal, while the center axis of the cylinder is located on a second side of the plane with the first side of the plane being opposite from the second side of the plane. The control link has a center axis that is parallel to the center axis of the cylinder when the piston is near top dead center and when the piston is near bottom dead center.
These and other objects, features, aspects and advantages of the present invention will become apparent to those skilled in the art from the following detailed description, which, taken in conjunction with the annexed drawings, discloses a preferred embodiment of the present invention.
Referring now to the attached drawings which form a part of this original disclosure:
Selected embodiments of the present invention will now be explained with reference to the drawings. It will be apparent to those skilled in the art from this disclosure that the following descriptions of the embodiments of the present invention are provided for illustration only and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.
Referring initially to
In
Now the linkage of the multi-link engine 10, will be described in more detail. An upper end of the upper link 11 is connected to the piston 32 by a piston pin 21, while a lower end of the upper link 11 is connected to one end of the lower link 12 by an upper link pin 22. The other end of the lower link 12 is connected to the control link 13 with a control link pin 23. The piston 32 moves reciprocally inside a cylinder liner 41a of a cylinder block 41 in response to combustion pressure. In this embodiment, as shown in
Still referring to
The control link pin 23 is inserted through a distal end of the control link pin 13 such that the control link 13 is pivotally connected to the lower link 12. The other end of the control link 13 is arranged such that it can rock about a control shaft 24. The control shaft 24 is disposed substantially parallel to the crankshaft 33, and is supported in a rotatable manner on the engine body. The control shaft 24 comprises a shaft-controlling axle 24a and an eccentric pin 24b. The control shaft 24 is an eccentric shaft as shown in
The control shaft 24 is positioned below the center of the crank journal 33a. The control shaft 24 is positioned on an opposite side of the crank journal 33a from the center axis of the cylinder. In other words, when an imaginary straight line is drawn which passes through the center axis of the crankshaft 33 (i.e., the crankshaft journal 33a) and which is parallel to the cylinder axis when viewed along an axial direction of the crankshaft, the control shaft 24 is positioned opposite of the center axis of the cylinder with respect to this imaginary straight line. In
The position of the control shaft 24 is arranged such that the center axis of the control link 13 is substantially vertical (preferably vertical) when the piston 32 is positioned at top dead center (
The control shaft support carrier 43 and the control shaft support cap 44 are fastened together and to the ladder frame 42 with the bolts 45. The center axis of the bolts 45 are indicated in
First, the comparative example shown in
It is possible to arrange the control shaft 24 in a position higher than the crank journal 33a as shown in
More specifically, the largest of the loads that will act on the control link 13 will be the load caused by combustion pressure. The load F1 resulting from the combustion pressure acts downward against the upper link 11. As a result of the downward load F1, a downward load F2 acts on a bearing portion of the crank journal 33a and a clockwise moment M1 acts about the crank pin 33b. Meanwhile, an upward load F3 acts on the control link 13 as a result of this moment M1. Thus, a compressive load acts on the control link 13. When a large compressive load acts on the control link 13, there is the possibility that the control link 13 will buckle. According to the Euler buckling equation shown as Equation (1) below, the buckling load is proportional to the square of the link length l.
Where
Thus, the link cannot be made too long if bucking is to be avoided. In order to increase the link length l, it is necessary to increase the link width and link thickness so as to increase the second moment of inertia. This approach is not practical because of the resulting weight increase and other problems. Consequently, the length of the control link 13 must be short and the distance over which an end thereof (i.e., the control link pin 23) moves cannot be made to be long. Thus, the size of the engine cannot be increased and the desired engine output is difficult to achieve.
Conversely, in the present embodiment shown in
Thus, since it is preferable to configure the link geometry such that the load resulting from combustion pressure is applied to the control link 13 as a tensile load, this embodiment arranges the control shaft 24 lower than the crank journal 33a.
Also, as explained previously, in this embodiment the center of the upper link pin 22, the center of the control link pin 23, and the center of the crank pin 33b are arranged on a single imaginary straight line. The reason for this arrangement will now be explained.
According to analysis, a multi-link engine can be made to have a lower degree of vibration than a single-link engine by adjusting the position of the control shaft appropriately. The results of the analysis are shown in
As shown in
As explained previously, the vibration characteristic of a multi-link engine can be improved (in particular, the second order vibration can be reduced) by positioning the control shaft appropriately.
When the crank pin 33b is positioned lower than a line joining the upper link pin 22 and the control link pin 23 as shown in
When the crank pin 33b is positioned higher than a line joining the upper link pin 22 and the control link pin 23 as shown in
When the crank pin 33b is positioned on a line joining the upper link pin 22 and the control link pin 23 as shown in
When such a link geometry is adopted, a force that fluctuates according to a 360-degree cycle acts on the distal end of the control link 13 due to an inertia force resulting from the acceleration characteristic of the piston 32 and is transmitted to the control shaft 24 of the multi-link engine 10 as shown in
These downward loads act to separate the control shaft support cap 44 from the control shaft support carrier 43 and there is the possibility that the control shaft support cap 44 will shift out of position relative to the control shaft support carrier 43 if a horizontally oriented load happens to act at the same time. In order counteract this possibility, it is necessary to increase the number of bolts 45 or to increase the size of the bolts 45 so as to achieve a sufficient axial force fastening the control shaft support carrier 43 and control shaft support carrier 44 together.
However, it has been observed that the size (magnitude) of the load acting on the control link 13 as a result of inertia forces and combustion pressure reaches a maximum when the piston is at top dead center and when the piston is at bottom dead center. In this embodiment, the link geometry of the multi-link engine is configured such that the control link 13 is oriented substantially vertically (preferably vertically) when the piston is at top dead center and when the piston is at bottom dead center. In this way, a horizontally oriented load can be prevented from acting on the distal end of the control link 13 and transmitted to the control shaft 24 when the magnitude of the load acting on the control link 13 is at a maximum and the control shaft support cap 44 can be prevented from shifting out of position relative to the rocking center support carrier 43.
As explained previously, by moving the eccentric position of the eccentric pin 24b, the rocking center of the control link 13 is moved and the top dead center position of the piston 32 is changed. In this way, the compression ratio of the engine can be mechanically adjusted. The compression ratio is preferably lowered when the engine 10 is operating under a high load. When the load is high, both sufficient output and prevention of knocking can be achieved by lowering the mechanical compression ratio and setting the intake valve close timing to occur near bottom dead center. It is also preferable to raise the compression ratio when the engine 10 is operating under a low load. When the load is low, the expansion ratio can be increased on the exhaust loss can be reduced by adjusting the intake valve close timing away from bottom dead center and adjusting the exhaust valve open timing to occur near bottom dead center. Since the load acting on the control link 13 increases during high load operation, the effect of preventing the control shaft support cap 44 from shifting out of place relative to the shaft-controlling axle support carrier 43 is exhibited more demonstrably when the line formed between the center axis of the control link 13 and the center axis of the cylinder is smaller than when the same angle is larger, i.e., when the link geometry is set for a lower compression ratio than when the link geometry is set for a higher compression ratio as indicated with a broken line in
Although in the illustrated embodiment the control shaft 24 is supported with a control shaft support carrier 43 and a control shaft support cap 44 that are bolted together and to the ladder frame 42 with bolts 45, it is acceptable for the control shaft support carrier 43 to be formed as an integral part of the ladder frame 42. In such a case, the cylinder block 41 and the ladder frame 42 correspond to the engine block body.
In the illustrated embodiment, the control shaft 24 is arranged to be lower than the crank journal 33a of the crankshaft 33. The control shaft 24 is also disposed on a first side of a plane that is parallel to the center axis of the cylinder liner 41a and that contains a center rotational axis of the crank journal, while the center axis of the cylinder is located on a second side (i.e., opposite the first side) of the plane that is parallel to the center axis of the cylinder liner 41a and that contains a center rotational axis of the crank journal 33a. Also the control shaft 24 is rotatably supported between the engine block body and the control shaft support cap 44 that is fastened to the engine block body with the bolts 45. Also, a center axis of the control link 13 is substantially parallel to the center axis of the cylinder liner 41a when the piston 32 is near top dead center and when the piston 32 is near bottom dead center. As a result, when the magnitude of the load acting on the control link 13 is at a maximum, a horizontal (leftward or rightward) load does not act on the distal end of the control link 13 and the control shaft 24 and the control shaft support cap 44 can be prevented from becoming misalignment relative to the engine block body.
In understanding the scope of the present invention, the term “comprising” and its derivatives, as used herein, are intended to be open ended terms that specify the presence of the stated features, elements, components, groups, integers, and/or steps, but do not exclude the presence of other unstated features, elements, components, groups, integers and/or steps. The foregoing also applies to words having similar meanings such as the terms, “including”, “having” and their derivatives. Also, the terms “part,” “section,” “portion,” “member” or “element” when used in the singular can have the dual meaning of a single part or a plurality of parts. The terms of degree such as “substantially”, “about” and “approximately” as used herein mean a reasonable amount of deviation of the modified term such that the end result is not significantly changed.
While only selected embodiments have been chosen to illustrate the present invention, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made herein without departing from the scope of the invention as defined in the appended claims. For example, the size, shape, location or orientation of the various components can be changed as needed and/or desired. Components that are shown directly connected or contacting each other can have intermediate structures disposed between them. The functions of one element can be performed by two, and vice versa. The structures and functions of one embodiment can be adopted in another embodiment. It is not necessary for all advantages to be present in a particular embodiment at the same time. Every feature which is unique from the prior art, alone or in combination with other features, also should be considered a separate description of further inventions by the applicant, including the structural and/or functional concepts embodied by such feature(s). Thus, the foregoing descriptions of the embodiments according to the present invention are provided for illustration only, and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.
Number | Date | Country | Kind |
---|---|---|---|
2007-279395 | Oct 2007 | JP | national |
2007-279401 | Oct 2007 | JP | national |
2007-281459 | Oct 2007 | JP | national |
2008-161633 | Jun 2008 | JP | national |