The subject matter disclosed herein relates to bi-metal and multi-metal oxide ceramics.
Functional ceramics have been a research focus due to their wide applications in the electronic industry. With the requirements of miniaturization, integration and sustainable development, green technologies of low energy consumption, environmentally friendly synthesis and new materials with distinguished properties and being printable are drawing more and more attentions. Ferroic inorganic solids find utility across a broad range of applications in the electronics industry because of magnetic and electrical properties. Multiferroics represent an outstanding twenty-first century challenge toward next generation electronics but progress is limited by physical restrictions on the co-existence of substantive magnetic or electrical performance in known compounds. Single phase oxides that contain three or more metals provoke excitement in structure and property discovery, especially where the properties are remarkable. Additional functional ceramics are therefore desirable.
The discussion above is merely provided for general background information and is not intended to be used as an aid in determining the scope of the claimed subject matter.
A convenient and versatile method for preparing complex metal oxides is disclosed. The method uses a low temperature, environmentally friendly gel-collection method to form a single phase nanomaterial. In one embodiment, the nanomaterial consists of BaAMnBTiCOD in a controlled stoichiometry.
In a first embodiment, a method for producing a metal oxide ceramic nanomaterial is disclosed. The method comprising steps of mixing a first metal-organic salt comprising a first metal (M1) and a second metal-organic salt comprising a second metal (M2) in an anhydrous solvent to form a first intermediate, wherein M1 and M2 are independently selected from the group consisting of barium, manganese, titanium, iron, nickel, copper, bismuth, cobalt, samarium, and praseodymium, wherein M1 and M2 are different. Water is added to the anhydrous solvent to hydrolyze the first intermediate to produce a precursor solution. The precursor solution is permitted to form a gel wherein, after gel formation, at least 90% of M1 and M2 is integrated into the gel. The gel is formed into a nanomaterial.
In a second embodiment, a method for producing a multi-metal oxide ceramic nanomaterial is disclosed. The method comprising steps of mixing a first metal-organic salt comprising a first metal (M1), a second metal-organic salt comprising a second metal (M2) and a third metal-organic salt comprising a third metal (M3) in an anhydrous solvent to form a first intermediate, wherein M1, M2 and M3 are independently selected from the group consisting of barium, manganese, titanium, iron, nickel, copper, bismuth, cobalt, samarium, and praseodymium, wherein M1, M2 and M3 are different. Water is added to the anhydrous solvent to hydrolyze the first intermediate to produce a precursor solution. The precursor solution is permitted to form a gel wherein, after gel formation, at least 90% of M1, M2 and M3 is integrated into the gel. The gel is sintered for a predetermined time at a predetermined temperature to form a nanomaterial, wherein the predetermined temperature is less than 180° C.
In a third embodiment, a nanomaterial with a formula BaAMnBTiCOD is disclosed, where A is 1 to 2, B is 2 to 4, C is 3 to 5 and D is 12 to 18.
This brief description of the invention is intended only to provide a brief overview of subject matter disclosed herein according to one or more illustrative embodiments, and does not serve as a guide to interpreting the claims or to define or limit the scope of the invention, which is defined only by the appended claims. This brief description is provided to introduce an illustrative selection of concepts in a simplified form that are further described below in the detailed description. This brief description is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter. The claimed subject matter is not limited to implementations that solve any or all disadvantages noted in the background.
So that the manner in which the features of the invention can be understood, a detailed description of the invention may be had by reference to certain embodiments, some of which are illustrated in the accompanying drawings. It is to be noted, however, that the drawings illustrate only certain embodiments of this invention and are therefore not to be considered limiting of its scope, for the scope of the invention encompasses other equally effective embodiments. The drawings are not necessarily to scale, emphasis generally being placed upon illustrating the features of certain embodiments of the invention. In the drawings, like numerals are used to indicate like parts throughout the various views. Thus, for further understanding of the invention, reference can be made to the following detailed description, read in connection with the drawings in which:
This disclosure provides an environmentally friendly synthesis method for forming multi-metal oxide ceramic nanomaterial, such as a nanocrystal, and the multi-metal oxide ceramic nanomaterial resulting therefrom. The method permits the synthesis of multi-metal oxide ceramic nanomaterial with tunable sizes, tunable properties, provides low energy consumption, minimal waste, is environmentally friendly, has high yield and the multi-metal oxide ceramic nanomaterial are easy to collect. As used in this specification, the phrase “multi-metal” refers to three or more different metals. The phrase “bi-metal” refers to two different metals.
Low temperature chemical deposition methods for preparing high quality crystalline oxide films are interesting for purposes of miniaturization and integration, to serve the needs of the electronics industry. An example is high dielectric constant oxides, of interest for gate dielectrics, capacitor integration and on chip power design. This disclosure provides a convenient and versatile method for preparing complex oxides using a low temperature technique referred to as “gel-collection” method, or “gel-rod” method. The gel-collection method was applied to the synthesis of barium, manganese, and titanium compositions, with the goal of introducing multifunctionality into a lattice framework using Mn and Ti ions to obtain complimentary magnetic and dielectric/ferroelectric properties, and potentially generating coupling between them. The scope is naturally not restricted to these elements, since the possibility for intersubstitution with a variety of main group or transition metals, rare earths and actinides opens the floor to a wide range of compositions, such as Fe, Ni, Cu, Bi, Sm, Pr, to name a few.
Compared to traditional sol-gel or hydrothermal methods, the unique features of the gel-collection pathway are that (i) the final product can be controlled through selection of the type of precursor metal-organic salt and, (ii) the products after solvothermal reaction phase separate from the reagent with assembling into a oxide framework with no source materials in residue (producing >99% yields. The product framework is a short-range order nanoscale metal oxide—fully crystallized at the nanoscale, without long range densification. The stoichiometric ratio of the final product is controllable through appropriate molar mixing of the reactants, and the substitution and doping concentration can be controlled precisely from the onset. Therefore, the design of new complex oxides with target crystal structures and properties, and optimization of the properties through substitution, doping and changing stoichiometric ratio is possible through a very efficient pathway. Moreover, because the as-synthesized oxide framework is a nanomaterial with short-range order and essentially a gel/putty consistency, it allows for different potential morphologies to be created, such as films, monoliths or rods, and composites (heterogeneous nanocomposite films 2-2, 0-0 or 3-0). See
In addition to the disclosed methodology, this disclosure also presents a new class of ferroics and multiferroics based on the Hollandite structure. Oxides of Ba, Mn, Ti are almost non-existent in nature and synthetic processing is required. Advancing inorganic chemical synthesis techniques through the disclosed gel-rod method has provided a new region of phase space. For example, BaMn3Ti4O14.25, prepared by this method is a ferroelectric, with strong experimental evidence to support the origin of the ferroelectricity to be an electron correlation effect between Mn3+—Mn4+. BaMn3Ti4O14.25 is a giant dielectric constant material (εr˜104, 1 kHz), with an unusually high dielectric constant (εr˜200) up to 100 MHz. BaMn3Ti4O14.25 is also a ferromagnet below 42K, showing antiferromagnetic ordering of the Mn3+—Mn4+.
Complex manganese and titanium oxide frameworks present possibilities for achieving direct spin-polarization coupling due to the diversity in magnetism of the manganeses cations (S=5/2, 2 and 3/2 for Mn2+, Mn3+ and M4+ respectively), combined with the “d0-ness” of Ti4+ cations, which can facilitate long range ordering through LUMO hybridization with O 2p orbitals. In nature, and excluding silicates, there are fourteen oxides that contain Ba, Ti, and O ions, and fifteen oxides that contain Ba, Mn and O ions (co-residing with a number of other metal cations such as Fe, Cr, V etc.). Surprisingly, there are no minerals classified as being composed of exclusively Ba, Ti, Mn and O ions, despite the fact that these are, respectively, the fourteenth, twelfth and ninth most abundant metals in the Earth's crust.
A series of multi-metal oxide ceramic nanomaterials are provided (see, for example, Table 1) using a gel-rod method followed by a low temperature sintering process. Some of the multi-metal oxide ceramic nanomaterials have shown exceptional properties such as giant dielectric constant, ferroelectric, ferromagnetic, multiferroic, magnetocaloric and electrocaloric effects. Because the multi-metal oxide ceramic nanomaterials are aggregate-free and uniform in size they can be dissolved into a variety of carrier solutions for making related embedded devices such as capacitors, gate dielectrics for field effect transistors, memory and power storage cells, magnetocaloric and electrocaloric refrigeration components.
After the gel-rod method has been performed, multi-metal oxide ceramic complexes are subjected to sintering to produce the multi-metal oxide ceramic nanomaterials. Certain binary metal oxides (such as BaTiO3) and substitutions of the pure binary metal oxides by other cations at different ratios may be completely crystallized without a sintering process (such as (Ba, Sr)TiO3 and (Ba, Gd) (Ti, Zr, Hf)O3). Many nanoscale counterparts of the widely reported binary oxide ceramics with attractive applications can be synthesized (such as, ABO3 type —CaTiO3, BaTiO3, BaxSr1-xTiO3, SrTiO3, MnTiO3, CoTiO3, FeTiO3, NiTiO3, YTiO3, BiFeO3, and AB2O4 type —CoFe2O4, NiFe2O4, MnFe2O4, NiCo2O4) using the disclosed gel-rod method.
By the disclosed method, many binary metal oxide ceramics could be synthesized at low temperatures (less than 180° C.) with most forming nanomaterials. For example, BaTiO3 (BT) or BaxSr1-xTiO3 (BST) could be synthesized upon heating the precursor solution at 45° C. for six hours, or at room temperature for two weeks, and as-synthesized products can self-collect to form solid gel rods, which are well separated from the liquid phase and are completely formed by highly crystalline BT/BST nanoparticles. The method provides almost 100% yield of nanomaterial products that can be easily collected and purified. Zero loss of raw materials can also be confirmed by the NMR results, which show that there are only the starting solvent and organic by-product residues in the liquid solution after the reaction. Furthermore, a series of new multi-metal oxide ceramic nanomaterials have been synthesized based on the present gel-rod method with distinguished properties. For instance, Ba1-1.12MnxTi8-xO16 nanomaterial possess room temperature ferroelectric properties, low temperature ferromagnetic property and giant dielectric constant up to 105. Compared to traditional solid-state calcination method, the present method has the advantages that, more diverse complex metal oxides with controllable substitution/doping and stoichiometric ratios can be obtained. The sizes of nanomaterials are uniform and tunable in a large size range (15-100 nm). In one embodiment, the nanomaterials have a size between 15 nm and 50 nm. In other embodiments, the nanomaterials vary in size from 1×1×1 nm to 500×500×500 nm with typical sizes being 5×20×20 nm or 10×100×20 nm. For making multi-metal oxide ceramics, the gel rod method followed by low temperature sintering was required. As-synthesized nanomaterials could not only be mechanical pressed for forming polycrystalline tablets or bulks, but also be dissolve into diverse carrier solvents to prepare printable ink for making related embedded devices.
The metals are prepared as a metal alkoxide salt or as a metal 1,3-diketone salt. For example, metal isopropoxide or metal acetylacetonate which have good solubility in solvents such as methanol, ethanol, isopropanol, acetone, could be used. The metal alkoxide salt or as a metal 1,3-diketone salt are mixed together in an anhydrous solvent to form a clear solution under stirring. The final nanomaterial structures are controlled through selection of reacted metal organic salts. For example, metal isopropoxides tend to crosslinking one oxygen atom forming corner-shared oxygen octahedral. Metal acetylacetonates tend to crosslink by sharing two oxygen atoms forming an edge-shared oxygen octahedral. Metal acetylacetones may be selected when intending to form an edge shared oxygen octahedral framework, such as a hollandite structure. Isopropoxides may be selected when intending to form corner-shared oxygen octahedral frameworks, such as a perovskite structure. See
Once the clear solution is formed, a predetermined percentage of water is added. The nature of water used, and the water's predetermined quantity, distinguishes the procedure from a variety of sol-gel or solution processing techniques, and is advantageously to the reaction pathway. The water that is used is deionized water, and should have a conductivity of less than 0.10 μS/cm [or 0.10×10−6 S/cm)], which corresponds to a resistivity of greater than 10×106 ohms-cm (10 MΩ-cm). The water should also be purged of (i) carbonate or bicarbonate ions (e.g. CO32− or HCO3−) or dissolved carbon dioxide (CO2), and purged of dissolved oxygen (e.g. O2(aq)). The specially treated water in predetermined quantity permits controlled hydrolysis of the intermediate, which in turn, controls the size of the resulting multi-metal oxide ceramic nanomaterials. Purity and composition is also influenced by the controlled hydrolysis of the intermediate. Further stirring forms stable precursor solution. The stable precursor solution is left undisturbed until the stable precursor solution turns viscous. Thereafter, the stable precursor solution is heated for a predetermined period of time to promote gel-rod formation. For binary metal oxide ceramics, completely crystalline products could be attained at temperatures lower than 180° C. For multi-metal oxide ceramics, the gel-rod formation followed by low temperature sintering were used for converting an amorphous phase into a crystalline phase.
The significant contributions of the disclosed method include (1) an environmentally friendly solvothermal process that can be applied to synthesize a variety of complex metal oxides, and (2) the discovery of a new class of multi-metal oxides that exhibit extraordinary properties. The successful performance of the method demonstrates that low energy consumption (lower temperature and shorter synthesis time, such as 45° C. and 6 hours) can be used for synthesizing highly crystalline and highly pure BST or doped nanomaterials with minimum waste. Since no catalyst or mineralizing agent are used for the reaction, the multi-metal oxide ceramic nanomaterials can self-collect to provide a solid gel-rod which is well separated from the liquid phase and is completely made of highly crystalline nanoparticles. The synthesis process provides almost 100% yield of nanomaterial products that can be easily collected and purified.
Many unique properties, such as multiferroic property, are provided by the multi-metal oxide ceramic nanomaterials because the substitution/doping to the oxide structure are flexible and could be precisely controlled. For example, the BaxMntxTi8-txOy material system, which exhibits both ferroelectric and ferromagnetic properties, can be used as a semiconductor for making filed effect transistor and optical devices.
In one embodiment, a BaxMntxTi8-txOy system is provided. Structural characterizations show the BaxMntxTi8-txOy system is tetragonal phase at room temperature and belongs to Hollandite family, which are very similar to crystal structure of Ba1.12Ti8O16, where Mn4+ ions can substitute Ti4+ ions at any ratio.
Property characterization for the BaxMntxTi8-txOy system shows the BaMn3Ti4O15 exhibits a variety of attractive properties such as giant dielectric constant (up to 105), room ferroelectric property and low temperature ferromagnetic property. Since the substitution/doping of the system is flexible and controllable using the present method, distinguished properties such as multiferroics are promising among some Ba—Mn—Ti—O system or other multi-metal oxide ceramics. For the application of printing, the best dielectric properties (high dielectric constant and low loss) can be achieved from the dropcast composite film of BaMn3Ti4O16 nanomaterials and PVDF-HFP which, to date, produces the best dielectric properties compared to reported similar 0-3 type composite films.
BaMn3Ti4O14.25
Using the gel-collection method, and reactants in molar composition 1:3:4, a complex oxide based on Ba/Mn/Ti was prepared. A single phase product, a new compound, was readily isolated and identified. The crystallites were studied extensively by synchrotron X-ray diffraction high resolution transmission electron microscopy (
Synchrotron X-ray powder data was collected for Pairwise Distribution Function analysis, PDF. The refinement results show that the compounds closely resemble the redledgeite structure (space group 79, I4). The Ba atoms have local distortions along the z-axis, since a fraction of the Ba atoms are sitting off their equilibrium sites, which is only obvious at low-r range (<20 Å). The Mn and Ti cations are located inside corner and edge-shared oxygen octahedra. Double aberration corrected HRTEM clearly shows the hollandiate type lattice, looking down the channels. There is a small (˜6°) lattice rotation (
Temperature dependent DC magnetic susceptibility (
The BaMn3Ti4O14.25 composition is a multiferroic. One exciting discovery of BaMn3Ti4O14.25 is that of room temperature ferroelectricity. Generally, Mn3+—Mn4+ mixed valence oxides exhibit a large electrical conductivity, and would inhibit generation of localized polarization or mask any evidence of ferroelectric hysteresis. Using a Sawyer-Tower/parallel-plate device configuration, ferroelectric hysteresis loops are observed (
Two key structure factors make the hypothesis of electron correlation ferroelectricity credible: first, the Mn3+ and Mn4+ do not coincide in the unit cell (they are separated by a chain of edge-shared TiO6 octahedra, see
In summary, a new multiferroic complex oxide with the formula BaMn3Ti4O14.25 was identified. The structure belongs to the hollandite supergroup family. The ability to design and synthesize synthetic minerals with multiferroic properties via a novel chemical method, the gel-collection (gel-rod) method, illustrates the power and control of this precursor based inorganic synthesis technique in the search for new oxides with magnetoelectric properties. BaMn3Ti4O14.25 demonstrates ferroelectricity that is field induced. The origin of the ferroelectricity is attributed to an electron correlation polarization effect.
Synthesis of oxide frameworks and related nanomaterials: The complex oxide framework rod/cube can be prepared by the gel-collection method. Metal isopropoxide or acetylacetonate, which can solve into the solvents such as methanol, ethanol, isopropanol, acetone, could be raw materials. In a typical synthesis, for example BaMn3Ti4O14 oxide framework, barium isopropoxide, manganese acetylacetonate and titanium isopropoxide were mixed together in pure ethanol with atomic ratio 1:3:4; after forming clear and transparent solution with magnetic stirring, transfer the solution to autoclave and heated to 100-200° C. above 24 h. Further sintering the rod/cube around 700° C., pure BaMn3Ti4O14 nanomaterials were obtained.
Synchrotron radiation XRD and PDF refinement: X-ray powder diffraction experiments were performed at X17A beamline at National Synchrotron Light Source (NSLS) Brookhaven National Laboratory. Date were collected at room temperature with an X-ray energy of 67.557 keV (λ=0.1839 Å) using Rapid acquisition pair distribution function (RAPDF) technique. The 2D detector was used in data collection with a sample to detector distance of 204.067 mm, which is calibrated using a silicon standard sample. The scattering signal from empty kapton tube was measured and subtracted as a background. 2D diffraction patterns were integrated to 1D diffraction intensity in q-space using homemade SrXplanar program and transformed to PDF using PDFgetX3. Experiment PDF was obtained using a sine Fourier transformation of powder diffraction data according to
where Q is the magnitude of scattering vector and S(Q) is the total scatting structure function. The PDF can be calculated using,
G(r)=4πr[ρ(r)−ρ0], (2)
where r is the radial distance, ρ(r) is the atomic pair-density at distance r, ρ0 is average atomic number density. The agreement of experiment PDF and calculated PDF is characterized by residual function,
where Gobs is the experimental PDF, Gcalc is the calculated PDF from the model and {right arrow over (p)} is the list of refinable parameters in the model.
Atomic-resolution TEM: Samples for STEM and EELS were prepared by depositing dilute nanomaterial in ethanol solutions on ultrathin carbon grids. We used JEOL ARM 200CF equipped with a cold field-emission gun and double-aberration correctors at Brookhaven National Laboratory. All STEM and EELS were performed with 200 kV electrons. The acceptance angles for high-angle annular-dark-field (HAADF) detectors were from 68 to 280 mrad. The energy resolution for EELS was about 0.5 eV with 0.25 eV/ch dispersion.
XPS characterization: XPS analyses were carried out with ESCA+ system using a Al KR source (1386.6 eV). The powder of BaMnTiO were mounted on non-conductive adhesive tape of stainless steel sample holder. The base pressure of the deposition chamber was 1×10−9 Torr. The survey spectra in the range of 0-1386.6 eV were recorded in 0.1 eV step for the sample, curve fitting was performed after a Shirley background subtraction by a Lorenzian-Gaussian method.
Electric and magnetic properties measurement: The magnetic properties of nanomaterials were measured by Magnetic Properties Measurement System (MPMS, Quantum Design). The sandwich type devices were made by spin coating BaMn3Ti4O14 nanomaterials (carrier solvent, ethanol) between electrodes, and ferroelectric properties of them were tested by the Precision Workstation (Radiant Technology). Four-point DC temperature dependent conductivity were measured on BaMn3Ti4O14 tablets by PPMS. Frequency dependent dielectric properties of BaMn3Ti4O14 tablets were measured by LCR Meter (Agilent, 4980A) and Impedance Analyzer (Agilent, E4991A).
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
This application claims priority to and is a divisional of U.S. patent application Ser. No. 14/445,760 (filed Jul. 29, 2014) which is a non-provisional patent application of U.S. Patent Application 61/859,447 (filed Jul. 29, 2013). The entirety of these applications is hereby incorporated by reference.
This invention was made with Government support under Contract No. DE-AR0000114 awarded by the Department of Energy Advanced Research Projects Agency-Energy (DOE, ARPA-E). The government has certain rights in the invention.
Number | Name | Date | Kind |
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20070031312 | Payne | Feb 2007 | A1 |
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20160280606 A1 | Sep 2016 | US |
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Parent | 14445760 | Jul 2014 | US |
Child | 15083885 | US |