This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2011-173848 filed on Aug. 9, 2011, the entire contents of which are incorporated herein by reference.
1. Technical Field
The present disclosure relates to a multi-needle sewing machine which executes a sewing operation based on embroidery data for sewing an embroidery pattern composed of a plurality of pattern-by-color portions, using a plurality of thread spools set on a thread spool stand, and the disclosure also relates to a computer-readable storage medium storing an embroidery data processing program.
2. Related Art
There have conventionally been known multi-needle sewing machines which sew an embroidery pattern based on embroidery data. One of the multi-needle sewing machines is provided with a plurality of needle bars to which needles are attached respectively. Different colors of needle threads are supplied to the respective needles of the needle bars. A plurality of embroidery patterns is stored on a storage device built in the multi-needle sewing machine or on an external storage device such as a ROM card or a flexible disc. When a user selects a desirable one of the plural embroidery patterns, the multi-needle sewing machine reads embroidery data of the selected embroidery pattern to sew the embroidery pattern on a workpiece cloth while transferring an embroidery frame holding the cloth by a transfer mechanism.
An embroidery pattern normally includes a plurality of pattern-by-color portions. More specifically, embroidery data of an embroidery pattern includes thread color data for identifying colors of pattern-by-color portions. One of the needle bars is selected and the selected needle bar is moved to a sewing position so that each pattern-by-color portion is sewn in a set color (thread color). In this case, when the color of each pattern-by-color portion is similar to a color of the workpiece cloth (fabric) on which the embroidery pattern is to be sewn, there would occur a problem that each pattern-by-color portion is difficult to distinguish from the workpiece cloth. More specifically, when an embroidery pattern of “flower” is sewn on a workpiece cloth that has the same color as a color of pattern-by-color portion of flower petal, the flower petal and the workpiece cloth are difficult to distinguish each from the other, whereupon there is a possibility that the embroidery pattern may mistakenly be regarded as an odd flower without flower petal.
In view of the above-described problem, the conventional art provides an embroidery data generating device which stores coloration data indicative of preferable combinations of colors, so that colors of thread color data of pattern-by-color portions are set on the basis of cloth data indicative of the coloration data, color of the workpiece cloth and the like.
The aforementioned conventional embroidery data generating device unmistakably determines colors of pattern-by-color portions of an embroidery pattern based on the color of the workpiece cloth and coloration data. However, the user would sometimes sew each pattern-by-color portion in a preferable color or an odd color but not using a previously set color. Furthermore, in order that such designation of colors of an embroidery pattern may be carried out, data of each pattern-by-color portion needs to be read one by one to confirm and designate thread color data, with the result that the embroidery sewing is troublesome.
Therefore, an object of the disclosure is to provide a multi-needle sewing machine which can easily carry out coloration of the embroidery pattern using a thread spool set thereon and can sew embroidery patterns with a variety of coloration patterns, and a computer-readable storage medium storing an embroidery data processing program for the multi-needle sewing machine.
The disclosure provides a multi-needle sewing machine which sews an embroidery pattern based on embroidery data for sewing the embroidery pattern including a plurality of pattern-by-color portions, using a plurality of thread spools, the multi-needle sewing machine comprising a spool setting portion on which the thread spools are set; a spool color storage unit which stores, as thread spool color data, thread colors of the thread spools set on the spool setting portion; an extraction unit which randomly extracts one of the thread spool color data stored on the spool color storage unit, said one thread spool color data being used as thread color data to specify a color of each pattern-by-color portion; and an assigning unit which assigns the thread spool color data extracted by the extraction unit as thread color data of each pattern-by-color portion, wherein the multi-needle sewing machine is configured to execute sewing of the embroidery pattern for every pattern-by-color portion based on the thread color data assigned by the assigning unit.
In the accompanying drawings:
A first example of multi-needle sewing machine (hereinafter, “sewing machine M”) will be described with reference to
The sewing machine M includes a support leg 1 supporting the entire sewing machine, a pillar 2 standing from a rear end of the support leg 1, an arm 3 extending frontward from an upper part of the pillar 2 and a needle-bar case 5 attached to a front end of the arm 3, as shown in
A carriage 8 is disposed on the upper side of the support leg 1 so as to extend in the right-left direction. The carriage 8 houses an X-direction drive mechanism 9x (see
Ten needle bars 10 (as shown in only
Further referring to
A needle bar selecting mechanism 20 (see
Stitches comprising the needle thread 15a and bobbin thread are formed on the workpiece cloth held by the embroidery frame by cooperation between the needle bar 10 and the thread take-up lever 11, and the rotary hook. In this case, the embroidery frame is transferred in the X and Y directions on the basis of embroidery pattern data which will be described later, whereby an embroidery pattern is sewn on the workpiece cloth.
The operation panel 7 serving as an informing unit is mounted on a right side of the arm 3 so as to be foldable. The operation panel 7 includes an oblong liquid crystal color display 7a (hereinafter, “display 7a”) which can perform full-color display. The display 7a displays various embroidery patterns and function names which cause the sewing machine to execute various functions necessary for the sewing operation. The display 7a further displays information about the needle thread 15a which is set so as to correspond to the needle bar 10, a setting screen on which colors of embroidery patterns are set as will be described later, and the like (see
A plurality of switches including a start/stop switch 7c is provided on a lower front of the operation panel 7. The operation panel 7 includes a connector 7d which is mounted in one side thereof and to which an external storage medium such as a USB memory (not shown) is connected.
An electrical arrangement of the control system of the sewing machine M will now be described with reference to the block diagram of
In the sewing machine M, a sewing unit 40 is constituted by the needle bars 10, a needle, a rotary hook, the sewing machine motor 21, the needle-bar drive mechanism 22, the needle-bar selecting mechanism 20, the cutting mechanism 19, the drive circuits 32 to 34 and the like. A transfer unit 41 is constituted by the Y-direction drive mechanism 9y transferring the embroidery frame holding the workpiece cloth, the X-direction drive mechanism 9x, the X-axis motor 30, the Y-axis motor 31, the drive circuits 35 and 36 and the like. The control device 6 controls the above-described actuators in accordance with a sewing control program, embroidery pattern data and the like as will be described later. Thus, a sequence of sewing operation for the workpiece cloth is executed by cooperation between the sewing unit 40 and the transfer unit 41.
The ROM 25 serving as an embroidery data storage unit stores embroidery data, a sewing control program and a full thread information table about a plurality of types of threads used for embroidery sewing, inclusive of information about thread color, part number and the like. The ROM 25 stores an embroidery data processing program, a thread designation control program on the user correlates thread color data of the needle thread 15a supplied from the thread spool 15 to the needle bar 10, and a display control program on which the display 7a of the operation panel 7 is controlled. These programs and data may be stored by another inner storage unit such as EEPROM 27 or the like or by an external storage unit such as the USB memory.
The RAM 26 is provided with a memory which temporarily stores the abovementioned programs and data, various settings input on the touch panel 7b, results of operation carried out by the control device 6, etc. More specifically, as shown in
The color information storage area 266 stores data used for coloration of an embroidery pattern, thus storing a pallet table, a needle bar thread color table and the like. Furthermore, the extracted data storage area 269 primarily stores a color extracted from the pallet table or the like in a random manner. The image display data storage area 267 stores image data of a screen to be displayed on the display 7a and display settings, and the work area 268 preliminarily stores set values used in execution of various programs.
An embroidery pattern 45 of “flower” displayed on a screen 104 of the display 7a as shown in
Embroidery data is used to sew an embroidery pattern by the sewing machine M and comprises data of a plurality of pattern-by-color portions. For example, the embroidery data of embroidery pattern 45 includes data of a plurality of needle locations set for every one of pattern-by-color portions 451 to 45n, data of sewing sequence for specifying a sewing sequence of pattern-by-color portions 451 to 45n (pattern 1 to pattern n), and thread color data, as shown in
Sewing sequence data “pattern 1” on the top of
The EEPROM 27 stores a needle bar thread color table in which the colors of thread spools 15 have correspondence relationships with the needle bars 10 respectively, as shown in
The thread spool color data is data of colors of the thread spools 15 and is defined by RGB values as will be described later. Since the EEPROM 27 stores thread color data of the embroidery data which have been selected by the user and have been caused to correspond to the needle bar numbers respectively, an input operation by the user is not necessary. The user can set the thread spool color data of the EEPROM 27 for every needle bar number on the basis of operation of the touch panel 7b according to user's preference, while viewing the display 7a. The touch panel 7b and the control device 6 thus constitute an input unit.
The number of thread spools 15 usable with the sewing machine M is larger than the number of thread spools (10 in the embodiment) that are settable on the spool holder bases 14. Accordingly, the EEPROM 27 stores thread spool color data of thread spools 15 usable with the sewing machine M. More specifically, the EEPROM 27 stores a 64 color pallet table (see a 64-color pallet 53 in
The EEPROM 27 further stores, as a 300-color pallet table (see a 300-color pallet 56a in
The color information area 266 of the RAM 26 temporarily stores the needle bar thread color table and thread spool color data of the 64-color or 300-color pallet table. Thus, the color information area 266 serves as a thread spool color storage unit and a full thread color storage unit.
The control device 6 serves as a random number generator that generates a random number using a function with an argument that is the number of thread spool color data in the needle bar thread color data, the 64-color pallet table or the 300-color pallet table. More specifically, the control device 6 generates a random number based on the number of thread spools 15 set on the spool holder bases 14 (in the range from 1 to 10, for example). The control device 6 checks one of the needle bar numbers of 1 to 10 of the needle bar thread color table corresponding to the generated random number, extracting RGB values or the like corresponding to the needle bar number. A random color extraction from the thread spool color data (ten colors in
On the other hand, the control device 6 generates a random number in the range (a range from 1 to 64, for example) of color numbers by pallet in the 64-color or 300-color pallet table. The control device 6 checks one of the color number by pallet of 1 to 64 of the 64-color pallet table corresponding to the generated random number, extracting RGB values or the like corresponding to the color bar number by pallet. A random color extraction from the thread spool color data of the 64-color or300-color pallet table will be referred to as a second mode.
The generation of embroidery data, or particularly, a screen displayed on the display 7a in coloration of thread color data will be described with further reference to
The first color change screen 101A is provided with the 64-color pallet 53, a plurality of pallet selecting keys 54a and 54b and a shuffle key 55 as well as the preview image area 50 and the thread color data designating area 52. Various settings relating to thread colors are executable on the first color change screen 101A. More specifically, the thread color data designating area 52 shows colors corresponding to the respective pattern-by-color portions in the preview image area 50 together with an illustration of the thread spools 52a. The user can designate a color he/she desires out of 64-color pallet 53 for every pattern part. For example, RGB values of color numbers 1 to 8 of the 64-color pallet table according to pallet are assigned to a top row of the 64-color pallet 53 sequentially from the left. Thus, the 64-color pallet 53 includes eight rows each of which further includes eight thread spool color data of the 64-color pallet table.
A plus key 52c and a minus key 52d are provided beneath the thread color data designating area 52. The plus key 52c and the minus key 52d are operated to scroll the thread spool 52a in the designated area 52. For example, when the total number n of colors by color composing the embroidery pattern 45 is 10, three currently non-displayed thread spools 52a can be displayed by touching the plus key 52c and/or minus key 52d.
The mode setting screen 102 is provided with a preview image area 50 and the like as a first color change screen 101A. The mode setting screen 102 is further provided with a mode setting section 58, instead of the 64-color pallet 53. The mode setting section 58 includes a 64-color pallet shuffle key 58a, a custom pallet shuffle key 58b and a needle bar shuffle key 58c. The display 7a is set to a first mode when the needle bar shuffle key 58c is touched to thereby be selected. The display 7a is set to a second mode when either 64-color pallet shuffle key 58a or custom pallet shuffle 58b is touched to thereby be selected. In the second mode, a color is extracted in a random manner from thread spool color data of the needle bar thread color table. Subsequently, the second mode is changed to a thumbnail display screen 103 as shown in
The thumbnail display screen 103 includes an embroidery pattern selecting area 61 where a plurality of (6, for example) embroidery patterns is displayed, a return key 62, a save key 63 and a refresh key 64. The embroidery pattern selecting area 61 displays a thumbnail image 61a obtained by scaling down each one of images of a plurality of embroidery patterns generated using a color randomly extracted as the thread color data and having different color combinations. When the save key 63 and the thumbnail image 61a are touched in this sequence, embroidery data of the displayed embroidery pattern is stored on the EEPROM 27 as will be described later. Furthermore, when the refresh key 64 is touched to thereby be operated, data of a new extracted color is assigned to the thread color data, whereby new six embroidery patterns are displayed instead of those currently displayed. When the return key 62 is touched, the display 7a is returned to the mode setting screen 102. When the thumbnail image of the embroidery pattern is touched, the display 7a is changed to an enlarged display screen 104 as shown in
The enlarged display screen 104 is provided with an enlarged image area 65, a closed key 66, a set key 67 and the like. The enlarged image area 65 displays an image of embroidery pattern obtained by enlarging the thumbnail image (an image 61a encompassed by a bold frame as shown in
The operation of the embroidery data processing program will now be described with attention to coloration regarding the thread color data with reference to
The user then changes the display 7a from the menu screen to the thread spool setting screen and sets on the spool holder bases 14 the thread spools 15 necessary for sewing the selected embroidery pattern. For example, it is assumed that the total number of pattern-by-color portions of the embroidery pattern (corresponding to “n” in
The user then touches the thread color setting key 51a on the menu screen 100 to change the display 7a to the first color change screen 101A in
Thread color data corresponding to the thread spools 52a in the thread color data designation area 52 can be designated from the 64-color pallet 53 or the 300-color pallet 56a. In this case, the 300-color pallet 56a (the second color change screen 101B) can be displayed when a pallet selecting key 54b is touched on the first color change screen 101A. When the shuffle key 55 is then touched, the first color change screen 101A is changed from the second color change screen 1015 to the mode setting screen 102 (step A2).
When any one of the 64-color pallet shuffle key 58a, custom pallet shuffle key 58b and needle bar shuffle key 58c has been touched on the mode setting screen 102, random coloration processing is started (see step A3). More specifically, when the needle bar shuffle has been set, a needle bar thread color table is read from the EEPROM 27 at step B0 in
The control device 6 then proceeds to step B1 to compute the number A of combinations of coloration of the embroidery pattern, based on the total number n of pattern-by-color portions in the selected embroidery pattern and the number of colors (set number x of colorations) used regarding the pattern-by-color portion. In the example, the set coloration number x equals the total number of types of thread color data in the embroidery data, corresponding with the total number n (x=n) when colors of the pattern-by-color portions differ from each other or one another. A color number setter (not shown) operated by the user to input the set coloration number may be changed. For example, the color number setter may be displayed on the display 7a (screen).
In the example, six embroidery patterns having different colorations from one another are displayed on a thumbnail display screen 103, for example. The number A of necessary combinations is computed with the use of combination in order that the combinations may be prevented from overlap. Accordingly, for example, when the set coloration number x is 1 and the total number n of pattern-by-color portions is 1, the combination number A is represented as p C1. Thus, the coloration combination number A bears a proportionate relationship to the total color cumber p in the needle bar thread color table. The combination number A is not less than six when the total number p is not less than 2 and the set coloration number x is not less than 3. In this case, the control device 6 determines in the negative (NO) at step B2, proceeding to step B3 to execute settings for generation of six embroidery data. On the other hand, when the combination number A is less than six (YES at step B2), the corresponding number of embroidery data is generated.
The control device 6 determines at step B4 whether or not the sewing machine M is in a needle bar shuffle mode. More specifically, when 64-color pallet shuffle or custom pallet shuffle is set in the second mode (NO at step B4), colors necessary for coloration of the embroidery pattern are selected from the 64-color or 300-color pallet table (steps B5 and so on). On the other hand, when the needle bar shuffle is set in the first mode (YES at step B4), colors necessary for coloration of the embroidery pattern are extracted from the needle bar thread color table, that is, from the colors of the thread spools 15 set on the spool holder bases 14 (step B23).
More specifically, in the second mode, firstly, when the number of pattern-by-color portions the user does not desire to change (the number of pattern-by-color portions designated at step A) is subtracted from the set coloration number x, the number i of types of colors extracted from a single embroidery pattern is computed (step B5). The control device 6 then generates a random number in the range of the total number p in the 64-color or 300-color pallet table in the color information storage area 266. For example, when the 64-color pallet 53 has been set as the pallet used for coloration, the control device 6 generate a random number in the range of 1 to 64 (step B6). Subsequently, the control device 6 randomly extracts a color based on the obtained random number and the pallet table set by the user (steps B7 to B10). In more detail, when the 64-color pallet table is set in the color information storage area266 (YES at step B8), the control device 6 checks one of the color-by-pallet numbers 1 to 64 of the 64-color pallet table corresponding with the generated random number. The control device 6 extracts a color (RGB values) corresponding to the relevant color-by-pallet number (step B9). When the extracted color does not overlap the color designated at step A1 (YES at step B11), the control device 6 stores the extracted color in the extracted data storage area 269 of the RAM 26 (step B12).
The number i of color types is updated into i=i-1 every time the extracted color is stored in the extracted data storage area 269 (step B13). Furthermore, steps B6 to B11 are also executed regarding extraction of second or subsequent colors (YES at step B14). When the extracted colors do not overlap the already extracted colors or the color designated at step A1 (YES at step B11), the control device 6 executes storing of the extracted color and subtraction of number i in the same manner as the first color. Steps B6 to B14 are repeatedly executed until the color type number i is determined to be not more than 0 (NO at step B14). Consequently, the colors used for a single embroidery pattern, that is, the color designated at step A1 and the colors extracted at steps B6 to B14 are stored in the extracted data storage area 269 without overlap.
The control device 6 then computes a deficiency number T that is the difference between the total number n of pattern-by-color portions and the set coloration number x (step 815). When the computation results in the deficiency number T (NO at step B16), the control device 6 proceeds to an additional selection process (step B17).
More specifically, as shown in
In the coloration process, the control device 6 determines whether or not thread color data of each pattern-by-color portion includes user's designation (the designation at step A1) (step D1), as shown in
When completing the coloration of the first embroidery pattern by the above-described process, the control device 6 stores all the thread color data on the RAM 26 (YES at step B19 and step B20). The control device 6 then updates the combination number A into A=A-1 (step B21), thereafter returning to step B4 (YES at step B22). Furthermore, steps B4 to B19 are also executed for the coloration of second and subsequent embroidery patterns. When the coloration of second embroidery pattern or subsequent one of embroidery patterns differs from already generated one (YES at step B19), the storing of the thread color data and the subtraction of combination number A are executed in the same manner as the first one (steps B20 and B21). The control device 6 repeatedly executes steps B4 to B22 until determining that number A is not more than 0 (NO at step B22), whereupon the A-number of combinations of embroidery patterns having different colorations is generated. Subsequently, the control device 6 returns to step A4 in
The following process will be executed in the first mode (YES at step B4 in
More specifically, as shown in
When the number of colors stored in the extracted data storage area 269 corresponds with the total number n of pattern-by-color portions (NO at step C4 or YES at step B16), the control device 6 proceeds to the coloration process (step B18). In the coloration process as shown in
For example, when coloration is executed using only the thread spools 15 set on the spool holder bases 14 without user's designation at step A1, a random number (a range from 1 to 10, for example) is generated based on the number of thread spools 15 set on the spool holder bases 14. The control device 6 checks the needle bar number of 1 to 10 of the needle bar thread color table corresponding to the generated random number, extracting RGB values corresponding to the needle bar number. Thus, the process is repeatedly executed using the random number until all the colors are extracted from the extracted data storage area 269, so that the colors are rearranged in the order of extraction. The rearranged colors are assigned to the respective pattern-by-color portions, whereby coloration is executed in which the colors predetermined regarding the embroidery pattern are shuffled.
On the other hand, colors can be shuffled using random numbers even when a color not included in the needle bar thread color table is designated at step A1 or overlapping colors are stored in the extracted data storage area 269 at step C1. For example, when the user has designated a color, the color is assigned (step D2). When the user has not designated any color, a random number is used so that a relevant color is extracted from the extracted data storage area 269 to be assigned to the pattern-by-color portion (step D3).
Thus, when steps D1 to D4 are repeatedly executed at the number of times corresponding to the number n of pattern-by-color portions and the coloration is completed, the control device 6 returns to step B19 in
When completing the coloration of the first embroidery pattern by the above-described process, the control device 6 stores the full thread color data on the RAM 26 (YES at step B19; and step B20). The control device 6 then updates the combination number A to A=A-1 (step B21), returning to step B4 (YES at step B22). Furthermore, regarding the coloration of second and subsequent embroidery patterns, the control device 6 executes steps B23 and B15 to B19. When the coloration of second embroidery pattern or subsequent one of embroidery patterns differs from already generated one (YES at step B19), the storing of the thread color data and the subtraction of combination number A are executed in the same manner as the first one (steps B20 and B21). The control device 6 repeatedly executes steps B4, B23 and B15 to B22 until determining that number A is not more than 0 (NO at step B22), whereupon the A-number of combinations of embroidery patterns having different colorations is generated. Subsequently, the control device 6 returns to step A4 in
At step A4, thumbnail images of A-number of embroidery patterns having different colorations are displayed on the thumbnail display screen 103. Six such thumbnail images are shown in
When a return key 62 is touched on the thumbnail display screen 103 (YES at step A7), the control device 6 proceeds to step A2 to display a mode setting screen 102, so that various setting processes can be re-executed for the random coloration process. Furthermore, when a refresh key 64 is touched (YES at step A8), the control device 6 proceeds to step B4 to execute the random coloration process again. As a result, newly extracted colors are assigned to the thread color data, and new six embroidery patterns are displayed instead of the currently displayed six embroidery patterns.
On the other hand, when a save key 63 is touched on the thumbnail display screen 103 (YES at step A9), the control device 6 proceeds to a save mode (step A10). When any one or a plurality of the thumbnail images 61a is touched to thereby be selected, embroidery data of the relevant embroidery pattern is stored on the EEPROM 27 (step A11).
The control device 6 thus serves as an extraction unit and an assignment unit and executes an extraction routine of randomly extracting colors to be used as the thread color data and an assignment routine of assigning the extracted colors as the thread color data of the pattern-by-color portions, at steps B4 to B23. Strictly speaking, steps C1 to C4 and B4 to B17 correspond to the extraction routine, and steps D1 to D4 correspond to the assignment routine.
The sewing machine M can execute sewing for every pattern-by-color portion based on desired data of embroidery patterns which have newly been colored. In the sewing, when coloration has been executed for the embroidery data only with the use of colors of the needle bar thread color table in the first mode, the thread spools 15 set on the spool holder bases 14 need not be replaced. Accordingly, a variety of coloration patterns can be obtained by the thread colors of the thread spools 15 set on the spool holder bases 14, with the result that the usability of the sewing machine M can be improved.
On the other hand, for example, when colors other than those of the needle bar thread color table are designated at step A1 or when colors are selected from the 64-color or 300-color pallet table for coloration in the second mode, the user changes the display to the thread spool setting screen to change the thread spools 15 to those necessary for the sewing of the embroidery pattern. In this case, the thread spool color data of the thread spools 15 to be set on the spool holder bases 14 need not be input by the user separately as described above, whereupon sewing can be executed on the basis of the desired embroidery data.
Furthermore, user's favorite thread spool color data can be set for every needle bar number on the thread spool setting screen by the input unit. More specifically, the thread spool color data stored on the EEPROM 27 is renewed to desired colors, for example, needle bar No. 1 in
The sewing machine M of the example thus executes a thread spool color storage routine of storing, on the thread spool color storage unit, colors of a plurality of thread spools 15 set on the spool holder bases 14 as the thread spool color data and an extraction routine of randomly extracting the colors to be used as thread color data from the thread spool color storage unit and an assignment routine of assigning the extracted colors.
Consequently, a random coloration can be executed by assigning the colors extracted in the extraction routine to the thread color data of the pattern-by-color portions of the embroidery pattern. Accordingly, the coloration of the embroidery pattern can easily be executed while troublesome works such as confirmation and designation of the thread color data can be eliminated. Furthermore, coloration with unexpectedness or surprise can be realized regarding embroidery patterns, and a variety of coloration patterns can be obtained without restrictions of established colorations. In particular, the sewing machine M is configured so that colors are randomly extracted from thread spool color data of a plurality of thread spools to be set on the spool holder bases 14 in the extraction routine. Since this can allow the thread spools 15 set on the spool holder bases 14 to be used without any change, further thread spools need not be prepared, and user's troublesome work pertaining to coloration or sewing can be eliminated.
The control device 6 and the touch panel 7b both pertaining to the execution of step A1 serve as a pattern selecting unit which selects a desirable one of embroidery data. Furthermore, thread color data of the pattern-by-color portions contained in the embroidery data selected by the pattern selecting unit is stored as thread spool color data in the thread spool color storage routine. Consequently, the trouble of inputting the thread spool color data can be eliminated, and both coloration and sewing can be executed by the use of the thread spools 15 corresponding to thread color data of the selected embroidery pattern when the thread spools 15 are set on the spool holder bases 14.
The sewing machine M is provided with the input unit which inputs the thread spool color data of a desirable thread spool 15 and is configured to preferentially store the thread spool color data input by the input unit in the thread spool color storage routine. According to this configuration, since a favorite color can be input as the thread spool color data by the input unit, the user can his/her favorite color can easily be adopted while a random coloration is carried out.
The control device 6 executes the mode selecting routine of selecting the first mode in which the thread spool color data to be used as the thread color data of the pattern-by-color portions at step B4 is extracted from the thread spool color data of the thread spool color storage unit or the second mode in which the aforesaid thread spool color data to be used at step B4 is extracted from the thread spool color data of the full thread color storage unit. The full thread color storage unit stores thread spool color data of the thread spools the number of which is larger than the number of the thread spools 15 settable on the spool holder bases 14 regarding thread spools usable with the sewing machine M. Accordingly, when the second mode is selected for execution of coloration, a larger number of coloration patterns can easily be obtained without limitation to the thread colors of the thread spools 15 set on the spool holder bases 14.
The display 7a is configured to display an embroidery pattern in colors assigned to the thread color data of the respective pattern-by-color portions. Accordingly, colors of the respective pattern-by-color portions can visually be gotten easily in the generated embroidery data.
The thumbnail display screen 103 of the display 7a is configured to present a plurality of candidates for embroidery patterns employing random coloration and having different color combinations. A desirable embroidery data can be selected from the candidates to be stored on the EEPROM 27. Consequently, operator's usability can be improved and embroidery data with the coloration according to user's preference and sensibility can easily be obtained.
According to the above-described construction, the RGB values of the thread spools 15 set on the spool holder bases 14 are detected by the color detectors 48, respectively. The detected RGB values are stored on the EEPROM 27 while having corresponding relationship to the relevant needle bar Nos. respectively. Consequently, the trouble of inputting the thread spool color data can be eliminated, and a coloration pattern can easily be obtained using the colors of the thread spools 15 actually set on the spool holder bases 14. Additionally, the detection unit may be composed of a CMOS image sensor or a CCD image sensor.
The thread spools 15 have cylindrical bobbins 15b formed with through holes 15c through which spool pins 14a are inserted, respectively. Needle threads 15a are wound on outer peripheral surfaces of the bobbins 15b respectively. The wireless tags 70 are mounted on inner peripheral surfaces of the through holes 15c of the bobbins 15b respectively. Each wireless tag 70 has a well known configuration and includes an IC chip and small antenna 71. The IC chip has a control 72 as a main component, a memory 73 and a communication 74 the latter two being connected to the control 72. The IC chip 72 also has a power supply 75 which generates a power supply voltage from radio waves received by the antenna 71. The IC chip 72 is operable with the power supply voltage obtained by the power supply 75. When receiving data signals contained in radio waves received by the antenna 71, the communication 74 carries out demodulation of the data signals into original data. The control 72 performs write of contents stored on the memory 73 and the like according to instructions (command) from each tag reader/writer 69. The control 72 also controls the communication 74 according to a command from each tag reader/writer 69 so that data stored on the memory 73 is transmitted. The control 72 also performs control of the communication 74 according to instructions (command) from each tag reader/writer 69 so that data stored on the memory 73 is transmitted. Carrier waves in a predetermined frequency band are modulated by the communication 74 thereby to be transmitted from the antenna 71 to the tag reader/writer 69 side. The data to be transmitted includes thread spool color data stored on the memory 73, that is, thread information such as RGB values of thread colors of the thread spools 15.
On the other hand, the spool holder bases 14 are provided with antennas 69a (see
According to the above-described configuration of the third example, the tag readers/writers 69 is configured to read the thread spool color data of the thread spools 15 set on the spool holder bases 14 from the wireless tags 70 respectively. The control device 6 causes the read thread spool color data to correspond to the respective needle bar numbers, storing the data on the EEPROM 27. This configuration can eliminate the trouble of inputting the thread spool color data and realize easy obtainment of coloration pattern with the use of the thread spools 15 actually set on the spool holder bases 14.
The foregoing examples should not be restrictive but may be modified or expanded as follows. Each spool holder base 14 has only to be configured so that a plurality of thread spools 15 is settable on each spool holder base 14 which is further attachable to the sewing machine M. The number of thread spools 15 may be not less than 11 and not more than 9 according to the number of needle bars or the like. Furthermore, the spool holder bases 14 should not be limited to the paired or right-and-left arrangement but has only to be fixed or attached to the sewing machine M.
The thread spool color storage unit and the full thread color storage unit should not be limited to the EEPROM 27 and the RAM 26. The embroidery data storage unit should not be limited to the ROM 25. These storage units may be other internal storage units built in the sewing machine M or external storage units detachably attachable to the sewing machine M.
The storage medium which stores the embroidery data processing program should not be limited to the ROM 25 of the control device 6 but may be one of a various types of storage media including a CD-ROM, a flexible disc, a DVD and a memory card. In this case, when a computer of the control device in the sewing machine M reads data from the storage medium to execute the read data, the modified form can achieve the same operation and advantageous effects as those of the previous examples.
The foregoing description and drawings are merely illustrative of the present disclosure and are not to be construed in a limiting sense. Various changes and modifications will become apparent to those of ordinary skill in the art. All such changes and modifications are seen to fall within the scope of the appended claims.
Number | Date | Country | Kind |
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2011-173848 | Aug 2011 | JP | national |