This application is a national stage application under 35 U.S.C. 119(b) and 37 CFR 1.55, and claims the benefit of Australian Application No. 2017279738 filed Dec. 21, 2017, the disclosure of which is incorporated herein by reference.
This invention relates to a set of multi panel components, an adjustable hinge a height-adjustable carriage hanger and/or an end guide.
Multi panel components are used for sliding and folding panels. An example of sliding panels is a bifold door. Sliding panels are typically supported from above by carriage hangers or below by support members and may or may not be hinged to a frame. In this specification, a panel may be a door, a window or other panel type.
One of the difficulties is that when an installer is installing the panels, the frame may not be aligned correctly and so some adjustment needs to be made. These adjustments may include spacing the hinges from the frame and adjusting the location or height of the support in relation to the panel. However, it is difficult for an installer to correctly position and space the hinges and the carriage hangers or supports when installing the panels and so it would be desirable to be able to adjust the hinges and supports with the panels installed.
Bearing in mind the problems and deficiencies of the prior art, it is therefore an object of the present invention to provide a set of multi panel components, an adjustable hinge and/or a height-adjustable carriage hanger that provides for adjustment of installed panels or at least provides the public or industry with a useful choice.
According to one example embodiment there is provided a panel carriage hanger slidable along a track comprising:
Preferably the rod support member is a sleeve inserted into the cylindrical bore substantially at the second end of the cylindrical bore and wherein the rod is threaded at least partially at the second end of the rod and the rod is screwed into the threaded sleeve.
Preferably the panel attachment mechanism is at least one hinge plate.
Preferably the panel attachment mechanism is a leaf or bracket attachable to a panel, wherein the leaf or bracket has a threaded bore and wherein the rod is threaded at least partially at the first end of the rod and the rod is screwed into the threaded bore.
Preferably the biasing mechanism is a spring.
Preferably the panel is a door.
Preferably the track is mounted above a plurality of panels and the panels are hung from the support.
According to a further example embodiment there is provided an end guide for a multi panel system, the end guide locatable in a lower track to guide a panel, the end guide comprising:
Preferably the keys of the cavity and the protrusion are castellations.
Preferably further including locating surfaces on the guide base upper, the locating surfaces alignable with a side of the elongated roller assembly to define preferred connection positions.
According to another example embodiment there is provided a multi panel system comprising:
Preferably at least one of the hinges used to connect at least one panel to the frame is an adjustable hinge; the adjustable hinge comprising:
Preferably the distance between the first plate and the hinge pin axis is adjustable using a screw.
Preferably the relative position of the plates along the axis of the hinge pin is adjustable using at least one screw to position the first plate relative to the second plate.
Preferably the system further includes:
It is acknowledged that the terms “comprise”, “comprises” and “comprising” may, under varying jurisdictions, be attributed with either an exclusive or an inclusive meaning. For the purpose of this specification, and unless otherwise noted, these terms are intended to have an inclusive meaning—i.e., they will be taken to mean an inclusion of the listed components which the use directly references, and possibly also of other non-specified components or elements.
Reference to any document in this specification does not constitute an admission that it is prior art, validly combinable with other documents or that it forms part of the common general knowledge.
The accompanying drawings serve to explain the principles of the invention, in which:
In describing the embodiment of the present invention, reference will be made herein to
The axis of the cylindrical bore 160 substantially perpendicular to the direction of travel of the body along the track, and in use the cylindrical bore is substantially vertical. The cylindrical bore 160 has first 171 and second ends 172, the cylindrical bore has a lip 173 substantially at a first end 171, the lip 173 having a plurality of castellations 151. The hanger nut 156 is inserted into the cylindrical bore from the second end 172 and is prevented from passing through the cylindrical bore by a sill 170 and hanger nut head 157.
A threaded supporting rod 130 is screwed into the hanger nut 156, a hinge, having hinge plates/leaves 110, 111, 112 is supported by the rod 130. The height of the hinge plates 110, 111, 112 is adjustable by turning the rod 130 using a tool inserted in to a hex hole 138 in the head 139 of the rod 130, such that the height of the hinge plates 110, 111, 112 relatively to the body 140 and therefore the panel height is adjustable. Alternatively, the rod head 139 may have a slot suitable for a screwdriver or the head 139 may have another suitable mechanism. In a further alternative, the rod 130 is keyed for at least a portion of the rod length. The keyed surface of the rod 130 provides an in use means for rotating the rod 130. One example of a keyed surface is two flat surfaces on opposed sides of the rod 130. A suitable tool would be used that matched the key of the rod to rotate the rod 130. The rotation of the rod 130 in the hanger nut 156 adjusts the extension of the rod 130.
While the carriage hanger 101 is described above in combination with hinge plates/leaves, other suitable panel attachment mechanisms may be used in combination with the support rod 130 for example as illustrated in
Referring to
The interior of the anti-rotating sleeve 131 is keyed, in one example the key is a flat surface 152. The keyed surface 152 engages with a similar keyed surface 153 on the rod 130 to prevent the rod 130 rotating relative to the anti-rotating sleeve 131. The rod 130 is keyed for at least a portion of the rod length. Other example ways to key or mate the anti-rotating sleeve 131 and rod 130 include splines, hex or keyways.
The anti-rotating sleeve 131 in a first position illustrated in
The rotation of the rod 130 allows the extension of the rod 130 to be adjusted and so adjusts the height of the hinges 110, 111, 112 relative to the body 140 of the carriage hanger 101 and thus the height of any panels suspended from the hanger relative to the track that the carriage hanger 101 is mounted from.
A number of hinge plate bushes 134, 135, 136, 137 are also used. The bushes providing wear resistance. In one embodiment illustrated in
Referring to
A further alternative embodiment of a carriage hanger is illustrated in
The rotation of the rod 430 in the threaded hole 481 adjusts the length of the rod 430 altering the distance between the bracket 480 and the body 440 and thus alters the distance between a panel and a track.
Referring to
The interior of the anti-rotating sleeve 431 is keyed, in one example the key is a flat surface 452. The keyed surface 452 engages with a similar keyed surface 453 on the rod 430 to prevent the rod 430 rotating relative to the anti-rotating sleeve 431. The rod 430 is keyed or mated for at least a portion of the rod length. Other example ways to key the anti-rotating sleeve 431 and rod 430 include splines, hex or keyways. In this embodiment, the keyed surface of the rod provides an in use means for rotating the rod when the anti-rotating sleeve castellations 450 are disengaged from the body cavity castellations 451 by pushing or moving the anti-rotating sleeve 451 to an unlocked position. A suitable tool would be used that matched the key of the rod 430 and able to rotate the rod 430.
An adjustable leaf comprising first 251 and second plates 250 adjustably attached via a pin 221 having an axis. A screw 230 substantially horizontal to the main plane of the plates provides an adjustment mechanism that allows the distance between the hinge pin axis 220 and first plate 251 to be adjusted. While a screw has been described other threaded fasteners such as bolts or hex bolts could be used.
In use, this adjustment allows the horizontal distance between a panel and a frame or between two panels to be adjusted.
Screws 231 and 232 provide for an adjustment of the position of plate 250 along the axis of pin 221 relative to plate 251. In use, the adjustment is a vertical adjustment such that the vertical position of plate 251 relative to plate 250 and therefore the relative position of the panels or frame/panel can be adjusted relative to each other. Two screws 231, 232 are provided, in use however only the bottom screw needs to be used to raise or lower plate 250 relative to plate 251. The two positions are provided so that in use the hinge 201 can be turned over so the panel can be swung from the other direction.
Holes 275, 276 in leaf 215 and holes 273, 274 in leaf 216 allow the hinge to be fixed to panel or frame. Holes 271 and 272 allow plate 251 to be fixed to another panel or frame. It should be noted that if leaves 215, 216 are fixed to a frame then plate 251 will be fixed to a panel and vice versa. While leaves 215, 216 can be fixed to a panel and plate 251 can be fixed to a panel.
Holes 277, 278 on plate/leaf 250 align respectively with holes 280, 279 in plate 251 allowing plate 250 to also be fixed to a frame or panel. Holes 277, 278 are elongated holes that allow for the vertical adjustment of plate 250 while maintaining the alignment of holes 277/280 and 279/278.
Referring to
Hinge leaves/plates 215, 216 have hinge pin sockets 265 and 266 respectively and plate 250 has hinge pin socket 260. A number of bushes 240, 241, 242, 243 are also used. The bushes may be made of metal, plastic, nylon or other suitable material. The bushes providing wear resistance between the hinge plates and the pin 220. Pin 220 passes through the bushes and hinge pin sockets 265, 260, 266. The hinge pin 220. is swaged at each end over the top of washers 213, 217.
Together the adjustable hinge and a height-adjustable carriage hanger allow the vertical and horizontal position of panels to be adjusted.
Panel guide 2001 includes leaves 2002, 2003, 2004, guide pin 2007, guide base 2005 and guide roller 2006. In use, the rollers 2006 are located in guide track 2420.
End guide 2101 comprises a leaf 2106, guide pin 2103, end guide sleeve 2104, end guide base upper 2108, end guide roller assembly 2110 and guide rollers 2112. In use, the rollers 2112 are located in guide track 2420 and spaced along the length of the end guide roller assembly 2110.
The position of the leaf 2106 may be altered by swapping the leaf 2106 and the end guide sleeve 2104. Comparing
End guide 2101 may be used with left or right opening end panels as end guide base upper 2108 and end guide roller assembly 2110 are positionable by keyed protrusion 2121 extending from end guide base upper 2108 and keyed cavity 2120 centred between ends 2140 and 2141 along the length of end guide roller assembly 2110.
In a first position when surface 2130 is parallel to the longitudinal axis of end guide roller assembly 2110, the axis 2150 of guide pin is shifted towards end 2140 such that in use the end guide roller assembly would not (or minimally) protrude beyond the end of panel.
In a second position when surface 2131 is parallel to the longitudinal axis of end guide roller assembly 2110, the axis 2150 of guide pin is shifted towards end 2141 such that in use the end guide roller assembly would not (or minimally) protrude beyond the end of panel.
Once a position is decided upon the end guide base upper 2108 and end guide roller assembly 2110 are secured using a screw 2111 or other suitable securing mechanism.
The ability to change the alignment of end guide base upper 2108 and the end guide roller assembly 2110 means that the same end guide 2101 can be used with end panels at either end of a frame and guide pin 2103 can be positioned either side of slidable panels.
While the present invention has been illustrated by the description of the embodiments thereof, and while the embodiments have been described in detail, it is not the intention of the Applicant to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. Therefore, the invention in its broader aspects is not limited to the specific details, representative apparatus and method, and illustrative examples shown and described. Accordingly, departures may be made from such details without departure from the spirit or scope of the Applicant's general inventive concept.
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