Patent Grant
7850207
Labels are commonly used to secure printed indicia to packages to indicate shipping or other information. In the instance of a shipping use, a customer is often provided with a label that is separate from the package to be shipped. The separate label will be enclosed within a package shipped to the customer containing a purchased item. The separate label is generally preprinted for use if the customer wants to return the item. The customer is generally responsible for properly preparing the label for adhesion to the package by removing a liner. The customer must then properly position it and affix the label. Difficulties during use may arise if the separate label is lost, becomes damaged, or is improperly positioned on the package.
For the foregoing reasons, it is desired to provide a shipping return label that reduces the frequency of times item return labels are lost, damaged, or improperly positioned.
An aspect of the present disclosure comprises a method for manufacturing a plurality of multi-part labels. At least one embodiment of such a method may comprise the steps of providing a first label material comprising a first label face, printing first indicia on the first label face in registration with an eventual location of at least one of a plurality of multi-part labels where the first indicia may be variable between at least two of the plurality of multi-part labels, removably adhering a second label material to the first label material where the second label material covers the first indicia and comprises a second label face, and printing second indicia on the second label face in registration with the first indicia on the first label face, where the second indicia may be variable between at least two of the plurality of multi-part labels. According to an aspect of at least one embodiment of the present disclosure, a first label material may be a multi-ply first label material comprising a liner ply and a first label face ply, where the first label face ply comprises a label face and may be removably adhered to the liner ply. According to an aspect of at least one embodiment of the present disclosure, a second label material may be removably adhered to a first label material by a repositionable adhesive. According to an aspect of the present disclosure, a method according to an embodiment of the present disclosure may comprise the step of applying a release coat material to the first label face in registration with an eventual location of at least one of the plurality of multi-part labels. According to an aspect of the present disclosure, a method according to an embodiment of the present disclosure may comprise the step of defining boundaries of at least one of a plurality of multi-part labels.
An aspect of the present disclosure comprises a system for producing a plurality of multi-part labels. At least one embodiment of such a system comprises a source of a first label material comprising a first label face, a source of a second label material comprising a second label face, a laminator operable to adhere a second label material to the first label material in a manner covering the first indicia, a first printer, and a second printer. According to an aspect of at least one embodiment of a system according to the present disclosure, a first printer may be operable to print first indicia on a first label face in registration with an eventual location of at least one of a plurality of multi-part labels, where the first indicia may be variable between at least two of the plurality of multi-part labels, and a second printer may be operable to print second indicia on a second label face in registration with the first indicia on the first label face, where the second indicia may be variable between at least two of the plurality of multi-part labels.
According to an aspect of the present disclosure, a system according to at least one embodiment of the present disclosure may comprise a release coat applicator operable to apply a release coat material to a first label face in registration with an eventual location of at least one of a plurality of multi-part labels. According to an aspect of the present disclosure, a system according to at least one embodiment of the present disclosure may comprise a die cutter operable to define boundaries of at least one of a plurality of multi-part labels. According to an aspect of at least one embodiment of the present disclosure, a first label material may be a multiply first label material comprising a liner ply and a first label face ply that may be removably adhered to the liner ply, where a die cutter according to at least one embodiment of the present disclosure may be operable to define boundaries of at least one of a plurality of multi-part labels while retaining at least one of the plurality of multi-part labels in removable adherence to the liner ply.
An aspect of the present disclosure comprises a plurality of multi-part labels. At least one embodiment of such a plurality of multi-part labels comprises first label material comprising a first label face, first indicia printed on the first label face where the first indicia may be variable between at least two of the plurality of multi-part labels, a second label material comprising a second label face and removably adhered to the first label material by a repositionable adhesive in a manner covering the first indicia, and second indicia printed on the second label face in registration with the first indicia on the first label face, where the second, indicia may be variable between at least two of the plurality of multi-part labels. According to an aspect of at least one embodiment of a plurality of multi-part labels according to the present disclosure, a first indicia of a first label material is not defaced when a second label material is removed therefrom. According to an aspect of at least one embodiment of the present disclosure, a first label material comprises a first label face ply and a liner ply where the first label face ply may be removably adhered to the liner ply, and where boundaries of at least one of a plurality of multi-part labels are defined in the first label face ply.
The features and advantages of this disclosure, and the manner of attaining them, will be more apparent and better understood by reference to the following descriptions of the disclosed methods and systems, taken in conjunction with the accompanying drawings, wherein:
For the purposes of promoting an understanding of the principles of the present disclosure, reference will now be made to the embodiments illustrated in the drawings, and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of this disclosure is thereby intended.
According to at least one embodiment of the present disclosure, a multi-part label generally includes at least three plies of material including a liner, a middle label material, and a top label material. However, it is within the scope of the present disclosure that a multi-part label may include more than three plies of material.
In at least one embodiment of a multi-part label according to the present disclosure comprising three plies of material, the three plies of material are layered on top of one another in the following sequence from bottom to top: liner, middle label material, and then top label material. The liner may be a silicone coated liner. Adhesive is located between the liner and the middle label material. Adhesive also is located between the middle label material and the top label material. The adhesive between the liner and the middle label material may be coextensive with the surface area of the middle label material, but it is not required that the adhesive be coextensive with the surface area of the middle label material. Likewise, the adhesive between the middle label material and the top label material may be co-extensive with the surface area of the top label material, but it is not required that the adhesive be coextensive with the surface area of the top label material.
In at least one embodiment of a multi-part label according to the present disclosure comprising three plies of material, the middle label material and top label material may be substantially the same size. In other embodiments, the middle label material and top label material may be different sizes.
According to at least one embodiment of the present disclosure, indicia 11a, 11b may be variable, or different, between a two discrete multi-part labels. In another embodiment of the present disclosure indicia 11a, 11b may be static, or the same, between a two discrete multi-part labels. Where variable indicia is used, it may provide a means, for example, for a unique bar code, unique identifying number, unique shipping address, or unique maxicode for each multi-part label in a series of multi-part labels.
The adhesive of first adhesive layer 13 is selected so as to securely adhere top ply 12 to middle ply 14 until it is desired to remove top ply 12 from middle ply 14. The adhesive of first adhesive layer 13 is selected so as to promote removability of top ply 12 when removal of top ply 12 is desired, while mitigating or eliminating the possibility that indicia that may be printed on middle ply 14 will be defaced when top ply 12 is removed therefrom. In at least one embodiment, first adhesive layer 13 comprises a pressure sensitive adhesive. In at least one embodiment, a release coat optionally may be applied to middle ply 14 to promote removability of top ply 12. Where used, the release coat is selected so as to be compatible with the adhesive of first adhesive layer 13 in producing the desired removability of top ply 12, while also mitigating or eliminating the possibility that indicia that may be printed on middle ply 14 will be defaced when top ply 12 is removed therefrom. In at least one embodiment, the adhesive of adhesive layer 13 is a repositionable adhesive. Accordingly, top ply 12 may be removed from middle ply 14, and top ply 12 may be re-adhered to one or more other surface(s).
The adhesive of second adhesive layer 15 is selected so as to securely adhere middle ply 14 to liner 16 until it is desired to remove middle ply 14 from liner 16. In at least one embodiment, second adhesive layer 15 comprises a pressure sensitive adhesive. In at least one embodiment, a release coat optionally may be applied to liner 16 to promote removability of middle ply 14. Where used, the release coat is selected so as to be compatible with the adhesive of second adhesive layer 15 in producing the desired removability of middle ply 14. In at least one embodiment, liner 16 may be a silicone coated liner. Middle ply 14 may be removed from liner 16, and then middle ply 14 may be adhered one or more other surface(s).
A multi-part label according to the present disclosure may be used where it is desirable that the customer have an easy means for returning some portion of the purchased merchandise to the merchant or a third party. For example, in mail order clothing sales, the customer may want to return some items to the merchant. Another industry where a multi-part label according to the present disclosure may be useful is for the recycling of used toner cartridges. The customer purchases a package of toner cartridges from a retailer or a mail order merchant. After the toner cartridges are expended, the customer places the used cartridges into the package for transport to a third party that refurbishes and recycles the cartridges. To use the label after receipt of the package, the customer removes the merchandise and saves the package. When it becomes necessary to return the merchandise for whatever reason, the customer peels off the top label material to expose the shipping indicia printed on the middle label material and transfers the package to a shipping company. The shipping company uses the printing on the middle label material to deliver the package and to bill for its service.
In at least one embodiment of the present disclosure, at least one discrete multi-part label, such as, for example, multi-part part label 10, is formed from a continuous roll or web of label material. In at least one embodiment of the present disclosure, such a plurality of discrete multi-part labels include variable indicia.
In at least one embodiment of a system according to the present disclosure, when a roll of first label material 370 is exhausted, first material source 322 is operable to splice the next roll of first label material 370 to the end of the exhausted roll to minimize gaps in production, but a splicing function is not required. Also as shown in
As shown in
In at least one embodiment of system 300 according to the present disclosure, variable printer 332a is adapted to print variable indicia on first label material 370, i.e., variable printer 332a is adapted to print different indicia on at least two of the discrete multi-part labels that are to be formed from the continuous roll or web of first label material 370. In at least one embodiment of system 300 according to the present disclosure, variable printer 332a is adapted to print different indicia on each discrete multi-part label that is to be formed from the continuous roll or web of first label material 370. For example, variable printer 332a may be adapted to print a different address on different discrete multi-part labels, or may be adapted to print a different bar code on different discrete multi-part labels, or may be adapted to print a different maxicode on different discrete multi-part labels, or may be adapted to print different billing account information on different discrete multi-part labels, or may be adapted to print a different tracking number on different discrete multi-part labels. After being presented with the disclosure herein, one of ordinary skill in the relevant art will realize that other types of variable indicia may be printed without departing from the spirit and scope of the present disclosure.
In at least one embodiment of system 300 according to the present disclosure, the actions of variable printer 332a are controlled by computer 390. Although only one computer 390 is shown in
In the embodiment of system 300 shown in
In at least one embodiment of system 300 according to the present disclosure, print station 336 is adapted to print static indicia on first label material 370 as first label material 370 moves under or through print station 336, i.e., print station 336 is adapted to print the same indicia in the same pattern on each discrete multi-part label that is to be formed from the continuous roll or web of first label material 370. In at least one embodiment of system 300, the actions of print station 336 may be controlled by a computer (not shown in
In at least one embodiment of system 300 according to the present disclosure, print station 336 may be adapted to apply a release coat material to first label material 370 as first label material 370 moves under or through print station 336. Where used, the release coat material is selected so as to be compatible with the adhesive backing of second label material 372 in promoting the desired removability of second label material 372. Where used, the release coat material is selected so as mitigate or eliminate the possibility that indicia that may be printed on first label material 370 will be defaced when second label material 372 is removed therefrom. Such a release coat may be applied in a predetermined release coat application pattern, such as a predetermined release coat application pattern that less than fully covers the label material component of first label material 370. Alternatively, such a release coat may be applied so that the release coat fully covers the label material component of first label material 370. In at least one embodiment of system 300 according to the present disclosure, print station 336 may be adapted to apply the same release coat in the same pattern on each discrete multi-part label that is to be formed from the continuous roll or web of first label material 370. The application of a release coat by print station 336 may be controlled by a computer (not shown in
In the embodiment of system 300 shown in
In the embodiment of system 300 shown in
In at least one embodiment of system 300, each of print stations 324, 326, 328, 330 is adapted to print a single color ink on second label material 372 according to a predetermined printing pattern as multi-part label stock 378 moves under or through one or more of print stations 324, 326, 328, 330. The inks used in print stations 324, 326, 328, 330 are selected to be compatible with print stations 324, 326, 328, 330, second label material 372, and the intended use of the plurality of multi-part labels to be formed from second label material 372. Such inks may include water-based flexographic inks and UV curable inks. After being presented with the disclosure herein, one of ordinary skill in the relevant art will realize that other types of materials may be used to create indicia on second label material 372 without departing from the spirit and scope of the present disclosure.
In at least one embodiment of system 300 according to the present disclosure, one or more of print stations 324, 326, 328, 330 are adapted to print static indicia on second label material 372 as multi-part label stock 378 moves under or through one or more of print stations 324, 326, 328, 330, i.e., one or more of print stations 324, 326, 328, 330 are adapted to print the same indicia in the same pattern on each discrete multi-part label that is to be formed from the continuous roll or web of multi-part label stock 378. In at least one embodiment of system 300, the actions of one or more of print stations 324, 326, 328, 330 may be controlled by a computer (not shown in
In the embodiment of system 300 shown in
In at least one embodiment of system 300 according to the present disclosure, second variable printer 332b is adapted to print variable indicia on second label material 372, i.e., second variable printer 332b is adapted to print different indicia on at least two of the discrete multi-part labels that are to be formed from the continuous roll or web of second label material 372. In at least one embodiment of system 300 according to the present disclosure, second variable printer 332b is adapted to print different indicia on each discrete multi-part label that is to be formed from the continuous roll or web of second label material 372. For example, second variable printer 332b may be adapted to print a different address on different discrete multi-part labels, or may be adapted to print a different bar code on different discrete multi-part labels, or may be adapted to print a different maxicode on different discrete multi-part labels, or may be adapted to print different billing account information on different discrete multi-part labels, or may be adapted to print a different tracking number on different discrete multi-part labels. After being presented with the disclosure herein, one of ordinary skill in the relevant art will realize that other types of variable indicia may be printed without departing from the spirit and scope of the present disclosure.
In at least one embodiment of system 300 according to the present disclosure, the actions of variable printer 332b are controlled by computer 390. Although only one computer 390 is shown in
In at least one embodiment of system for automated production of a plurality of multi-part labels according to the present disclosure, multi-part label stock including all indicia printed thereon may be finished by one or more optional finishing operations. For example, in the embodiment of system 300 shown in
In another example of a finishing operation, in the embodiment of system 300 shown in
An additional die station 338 is shown in the embodiment of system 300 of
In the embodiment of system 300 shown in
In the embodiment of system 300 shown in
In the embodiment of system 300 shown in
Also shown in
System 300 of
Also, for example, in systems according to the present disclosure for automated production of multi-part labels, the one or more print stations, one or more variable print stations, and one or more laminating processes may be arranged so that zero colors, one color, or a plurality of colors may be printed on the first label material and/or on the second label material, and/or on any other layer of label material that may be part of a multi-part label. Similarly, the one or more print stations, one or more variable print stations, and one or more laminating processes may be arranged so that a release coat may be applied to all, a portion, or none of the first label material and/or on the second label material, and/or on any other layer of label material that may be part of a multi-part label. Similarly, the one or more print stations, one or more variable print stations, and one or more laminating processes may be arranged so that variable indicia may be printed on the first label material and/or on the second label material, and/or on any other layer of label material that may be part of a multi-part label.
Also, for example, many embodiments of systems, methods, and labels disclosed herein discuss a plurality of multi-part labels comprising at least one liner-backed layer. Multi-part labels that do not comprise at least one liner-backed layer, and systems and methods related to the same, are within the scope of the present disclosure. For example, in lieu of a liner-backed layer, a multi-part label according to at least one embodiment of the present disclosure may comprise a layer backed with a dry gum adhesive or another form of adhesive. Each such embodiment of a multi-part label is within the scope of the present disclosure.
While this disclosure has been described as having a preferred design, the systems and methods according to the present disclosure can be further modified within the scope and spirit of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the disclosure using its general principles. For example, the methods disclosed herein and in the appended claims represent one possible sequence of performing the steps thereof. A practitioner may determine in a particular implementation that a plurality of steps of one or more of the disclosed methods may be combinable, or that a different sequence of steps may be employed to accomplish the same results. Each such implementation falls within the scope of the present disclosure as disclosed herein and in the appended claims. Furthermore, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this disclosure pertains and which fall within the limits of the appended claims.
This application is a continuation-in-part of U.S. Ser. No. 11/533,447, filed Sep. 20, 2006, which claims priority from U.S. Provisional Patent Application Ser. No. 60/718,709, filed Sep. 20, 2005. The disclosures of these applications are incorporated herein by reference.
| Number | Name | Date | Kind |
|---|---|---|---|
| 4951970 | Burt | Aug 1990 | A |
| 5083979 | Burt | Jan 1992 | A |
| 5639125 | Garrison | Jun 1997 | A |
| 20030127180 | Williams | Jul 2003 | A1 |
| Number | Date | Country | |
|---|---|---|---|
| 60718709 | Sep 2005 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 11533447 | Sep 2006 | US |
| Child | 11755209 | US |
