The invention relates to a multi-part packaging with a sealed connection joint, in accordance with the preamble of claim 1.
The invention proceeds from an at least two-part packaging, which, in the preferred application case, consists of two packaging sleeves that can be inserted into one another, wherein the one sleeve is dimensioned in such a manner that it can be inserted into the interior of an opposite packaging sleeve, together with a related connection sleeve.
Such composite packaging sleeves, which are inserted into one another, have become known to a great extent.
In particular, such packaging sleeves, which can be inserted into one another and are preferably configured in two parts, are known as cigar packaging, wherein the one, first packaging sleeve, which is round-cylindrical, has a second connection sleeve assigned to it—which is reduced in diameter at least in the insertion region.
It is also known to glue a label over the overlap region (connection joint) of the two packaging sleeves that are inserted into one another, in such packaging, in order to prevent unintentional opening of the two packaging sleeves.
Likewise, it is known to cover the overlap region of the two packaging sleeves that are inserted into one another with a shrink-wrap film, which is configured, for example, as a heat-shrinkable plastic, in order to allow shape-fit wrapping of the two packaging sleeves that are inserted into one another, at least in the coverage region.
All the labels or wrappings that are used and disposed in the connection region between the two packaging sleeves merely have the purpose of preventing the packaging sleeves from being unintentionally pulled apart. Up to the present, however, it is not known to undertake gas-tight closure of such packaging sleeves, in order to use such packaging sleeves for medical application purposes.
The invention is therefore based on the task of further developing a multi-part packaging, consisting of at least two packaging sleeves that can be inserted into one another, in such a manner that the connection region is absolutely air-tight, in order to achieve a sealed atmosphere in the multi-part packaging.
It is therefore the purpose of the invention to provide a multi-part packaging particularly for medical instruments, devices, tools, and the like, in the interior of which a sterile protective atmosphere can be created, in that after air-tight closure of the coverage joint between the packaging sleeves that are inserted into one another, the air volume enclosed there is made germ-free.
This can be done, for example, by means of irradiation with gamma rays, in order to make the inner atmosphere germ-free. Likewise, it is possible to treat the multi-part packaging, the parts of which have been inserted into one another and sealed in air-tight manner, by means of UV radiation or ion radiation or radioactive radiation.
Furthermore, it is possible, according to the invention, that the connection region between the multi-part packaging is formed by a special film in the manner of a membrane, which means that specific gases can be introduced into the interior of the inserted and sealed multi-part packaging, but that harmful and possibly contaminated air cannot get into the interior of the multi-part packaging through the membrane structure.
In a first exemplary embodiment, the invention proceeds from a preferably two-part packaging, in which an upper, preferably cylindrical packaging sleeve can be inserted into a second packaging sleeve that has approximately the same configuration, with mirror symmetry. In this exemplary embodiment, the two packaging sleeves are open at one face side, in each instance, while the opposite face side is closed off with a bottom.
The invention is not restricted to this. The invention can provide packaging sleeves having any desired profile shape, for example that the two packaging sleeves have a polygonal profile shape or that the two packaging sleeves have any other desired profile shape, wherein it is preferred, however, that the insertion region (hereinafter also called insertion sleeve) between the two packaging sleeves is preferably configured to be cylindrical, in order to thereby allow advantageous and gas-tight sealing of this coverage region.
However, the invention is not restricted to this. In a different embodiment, it can be provided that the connection region between the two packaging sleeves, with which these are inserted into one another and reciprocally overlap there, is not configured to be circular-cylindrical, but rather rectangular, square, oval, triangular or polygonal in general.
From this, it results that it is true that the connection region between the packaging sleeves inserted into one another should preferably be configured to be circular-cylindrical, because this makes sealing of the connection joint particularly simple; however, the invention is not restricted to this.
When a multi-part packaging is being discussed, the invention also provides more than two-part packagings. Thus it can be provided, for example, that two open face sides that are directed in opposite directions are present on a central packaging sleeve, so that closure caps or end sleeves can be set onto both face sides of the center sleeve, and this joint region in the connection region between the center sleeve and the respective set-on end sleeves can be sealed, in air-tight manner, with the sealing film according to the invention.
The same also holds true for any other multi-part packagings that work with closure caps. Here, too, it is provided, in a further development of the invention, that the connection region between the closure cap and the multi-part packaging is sealed, in air-tight manner, with a sealing film according to the invention.
In a preferred embodiment of the invention, the air-tight seal in the connection region of the two packaging sleeves that are inserted into one another consists of a sealing film, which preferably is glued over the connection joint, which extends in the circumference direction, over its full area, and forms an overlap region that occurs in the circumference direction, which region now serves as a sealing space, and in this overlap region, the sealing film is sealed in such a manner that the overlap region is also reliably covered with the sealable adhesive surface, and sealed.
Accordingly, it is important to the invention that in the circumference direction, the sealing film reliably covers and seals the connection joint of the two packaging sleeves, which are connected with one another, which joint extends in the circumference direction, and that in the axial direction, the axial joint that occurs when the sealing film is wound on (overlap joint that occurs in the axial direction) is also reliably sealed.
Here, the invention provides that in the overlap region, additional sealing takes place, which ensures that no air inclusion can occur in the overlap region, but rather an additional sealing space is formed there, which ensures reliable air exclusion, without the risk that air will be enclosed in the overlap of the two sealing surfaces.
In a preferred embodiment of the present invention, the sealing film therefore has heat-sealable sealing surfaces, which are coated with a hot-melt adhesive.
In the case that the sealing film is formed with a hot-melt-capable sealing surface, it is therefore preferred if the sealing film is configured in at least two layers and consists of a neutral support web, which consists, for example, of a paper or a heat-resistant plastic film material, on the inside of which the hot-melt sealing surface according to the invention is now disposed.
In another embodiment of the invention, it can be provided that the hot-melt-capable plastic or adhesive is already integrated into the sealing film itself, in order to thereby prevent application of a hot-melt adhesive onto a neutral support web.
The two parts (hot-melt adhesive and support web) are then thereby combined with one another in a single, one-layer film part.
Accordingly, the air-tight seal, which prevents air inclusion in the region of the axial overlap region, in that the sealing surfaces assigned to one another melt into one another and thereby prevent air inclusion, is important to the invention.
The sealing surface on the sealing film can be configured to be either rectangular or in the manner of a frame, wherein a center window is provided, which does not participate in the sealing process.
In another embodiment, it can be provided that the sealing surface is continuous and that the central window region inside the frame is eliminated.
If such a multi-part packaging is provided for packaging medical apparatuses, devices, and instruments, it is preferred if the type and shape of the packaging sleeve is adapted to the object to be packaged.
It is an advantage of the invention that the multi-part packaging consists of hollow blow-molded parts, which guarantee a rich variety in production. Hollow blow-molded items can be produced in cost-advantageous manner and can have a lower wall thickness as compared with items produced using the plastic injection-molding method. In the case of hollow blow-molded items—in contrast to the plastic injection-molding method—indentations can be produced in the interior region, which would not be possible using the plastic injection-molding method. For this reason, lower wall thicknesses are used, with lower plastic consumption, but these also lead to easier formability, and this makes the connection joint between the two parts more difficult to seal. For this reason, sealing, according to the invention, of the axial connection joint of the sealing film leads to reliable sealing of hollow blow-molded articles.
In another embodiment, it is also possible to configure the multi-part packaging as multi-part injection-molded parts.
The object of the present invention is evident not only from the object of the individual claims, but rather also from a combination of the individual claims with one another.
All the information and characteristics disclosed in the documents, including the abstract, particularly the spatial configuration shown in the drawings, are claimed as being essential to the invention, to the extent that they are new, individually or in combination, as compared with the state of the art.
When individual objects are indicated as being “essential to the invention” or “important,” this does not mean that these objects must necessarily form the object of an independent claim. This is determined solely by the current version, in each instance, of the independent claim.
In the following, the invention will be explained in greater detail using drawings that merely show one implementation path. In this regard, further characteristics and advantages of the invention are evident from the drawings and their description.
The figures show:
In
The upper packaging sleeve 2 can be connected with the lower packaging sleeve 3 in that the two parts are inserted into one another, with shape fit, with application of a friction fit, so that the connection sleeve 4 of the packaging sleeve 2 engages, with shape fit, in an accommodation region 5 of the lower packaging sleeve 3, thereby forming an overlap region 6 between the two packaging sleeves 2, 3.
The shape-fit engagement between the connection sleeve 4, the packaging sleeve 2, and the accommodation region 5 of the packaging sleeve 3, however, is not necessary for the solution. For example, facets or similar projections or locking elements can also be disposed on the connection sleeve 4, because the only important thing, in the sense of the present invention, is to seal the connection joint 7 between the packaging sleeves 2, 3 that have been inserted into one another, in air-tight manner. The connection joint 7 is preferably flush with the surface of the packaging sleeve 2. It is therefore configured to be flush with the wall.
The connection joint 7 is delimited, on its upper part, by the circumference edge 17, which forms the connection sleeve 4 having a reduced diameter with the upper part of the packaging sleeve 2.
For this purpose, a sealing film 8 is used, which consists of a support film 14, on the surface of which a hot-melt-capable adhesive is applied.
It is important that now, a heat-sealing-capable sealing surface 11 is disposed in the interior or on the inside of the sealing film 8, which surface is configured in frame-like manner, like a window, so that both complete overlap of the sealing surfaces 11 in the circumference and a double overlap of the sealing surface 11 in the axial direction take place, when the sealing film engages completely around the outer circumference of the connection joint 7.
In the exemplary embodiment shown, the upper and lower support webs 10, 12 therefore also adhere to the circumference of the two packaging sleeves 2, 3 that have been inserted into one another, and in addition, the region of the support web 13 still disposed in the window region can also cover the connection joint 7 between the two packaging sleeves 2, 3 that is situated in this center region.
This region of the support web 13 can also be coated with a hot-melt adhesive.
It can be seen that in the region of the connection joint 7, a dead space or an air space necessarily occurs, which is sealed by means of the measures according to the invention, according to
The width of the sealing film 8 is selected in such a manner that a sufficiently large coverage region 19 exists in the axial direction, in order to thereby allow the most secure possible affixation of the two sealing webs 11a, 11b, so that these can result in complete and air-tight closure on both sides of the connection joint 7.
In a preferred embodiment, the width of the sealing surfaces 11a, 11b lies at 6 mm, for example, while a total width (coverage region 19) of the sealing film 8 is from 20 to 25 mm.
The width (coverage region 19) furthermore also depends on other requirements, such as, for example, the creation of text blocks, affixation of additional adhesive surfaces for attaching booklets, and more of the like.
In any case, the two lateral edges 18a and 18b of the sealing film 8 according to the invention should reliably have a generous distance from the connection joint 7 to be sealed.
When the sealing film 8 is completely wound around, the other, opposite sealing surface 11 therefore occurs at an offset; this surface has a rear edge 25 and an overlap edge 22 configured as a front edge.
When the two sealing surfaces 11-11 are pushed down or pressed down in the direction of the arrow 24 (see
Accordingly, double sealing of a ring region 26 occurs, because the two sealing surfaces 11 are sealed onto one another, and as a result, form an approximately triangular cross-section of the sealing space 37, in cross-section, and thereby complement one another and fill one another out. Air inclusion is therefore prevented, in any case, in this region.
This is evident also from
This results in a coverage region 23 between the two sealing webs, which region runs in the axial direction, and thereby a double seal in the axial direction is achieved, as is shown in
The seal width 20 in the circumference region of the two sealing surfaces 11a, 11b amounts to preferably about at least 6 mm, and the double sealing width, which the horizontal sealing surface 11c forms in
In
The ring region 26 (corresponds to the sealing space 37) is initially filled with air and is supposed to be removed by means of the measures according to the invention. This means that no air is supposed to be present there any longer, which air might possibly penetrate into the interior of the multi-part packaging.
While
The sealing punch has two locating faces 42a, 42b that lie one behind the other in the circumference direction, wherein the locating face 42a projects radially further than the locating face 42b, in comparison.
The two locating faces 42a, 42b form sealing surfaces 45a, 45b, in the direction toward the sealing surface, which surfaces—in the exemplary embodiment shown—are configured as straight surfaces and lie tangentially against the outer circumference of the support film 14.
In another embodiment of the invention, it can be provided that the sealing surfaces 45a, 45b do not lie tangentially against the outer circumference of the curved support film 14, but rather that they have the same curvature as the curvature of the wall of the packaging sleeve 2, 3, in order to lie against the surface of the support film 14 and of the packaging sleeve 2, 3 with shape fit.
However, tangential contact of the sealing surfaces 45a, 45b is preferred, because the sealing punch 41 moves perpendicular to the drawing plane of
This is achieved in that a step 43 is disposed at the transition between the radially longer locating face 42a and the radially shorter locating face 42b, which step is formed by a front edge 43a and a rear edge 43b.
The step 43, in its longitudinal expanse, is aligned approximately perpendicular to the surface of the packaging sleeve 2.
In another embodiment, however, it can also be provided that the longitudinal expanse of this step 43 is aligned at an angle to the surface of the packaging sleeve 2, 3.
The sealing punch 41 is then positioned, with its step 43, in such a manner that the step 43 gets into the opposite position from the overlapping joint of the two sealing surfaces, i.e. into the region of the overlap edge 21 of the lower sealing film. The longitudinal expanse (length) of the sealing punch 41, which extends in the axial direction of the packaging sleeve, approximately corresponds to the axial length of the sealing seam, which also extends in the axial direction, with the overlap step 47 according to the invention.
In this way—as shown in
The same conditions on an enlarged scale are shown once again in
Particularly in the transition from
From the above description, it is evident that a first possibility for eliminating the ring region 26 exists when using a sealing punch 41 provided with the radial locating faces 42a, 42b.
In another embodiment, the stepped sealing punch can be eliminated, and the ring region 26 in
The more reliable variant, however, is the use of a stepped sealing punch 41, although the invention is also directed at the use of sealing masses, which flow into one another with shape fit, in such a manner that a material connection occurs in the area of the ring region 26, which connection entirely removes the ring region 26 and makes any air inclusions there disappear.
In a first embodiment, the axial length of the sealing punch 41 approximately corresponds to the axial length of the overlap step 47, so that for its production, the sealing punch only has to be set onto the overlap step, which faces in the axial direction and causes it to melt.
In a second embodiment, the axial length of the sealing punch 41 can be configured to be shorter than the axial length of the overlap step 47. In this case, either the packaging sleeve 2, 3 and/or the sealing punch 41 is/are moved relative to the overlap step 47, in the axial direction, in order to successively apply the double melt seal in the region of the overlap step 47, in the axial direction.
The sealing film 8 can have any desired shape; it can be configured to be oval, rectangular, square or any desired other shape. It is shown merely as an example that the sealing surface 11 is applied in approximately rectangular and frame-shaped, window-like form, so that the two sealing surfaces 11a, 11b, which run in the circumference direction, are spaced apart from one another. It was already indicated above, in connection with
Furthermore, the sealing film 8 in
The text field 30 that follows can be provided with an imprintable text.
It is important that a rectangular sealing surface 11 is present, which is shown in
Here, each packaging sleeve 2, 3 is provided with ventilation bores 34 outside of the overlap region of the packaging sleeves 2, 3 that have been inserted into one another. In this manner, it is possible to seal off the connection joint in air-tight manner, as shown in
Accordingly, the ventilation bores 34 lie in a window region 35 of the sealing film 8, and this window region 35 is configured in the manner of a membrane, which ensures that specific gases—particularly inert gases or gases for sterilization—can get through the window region 35 of the sealing film 8 into the interior of the packaging sleeve 2, 3, so that feed of air through the ventilation bores is not possible. Furthermore, the gas introduced by way of the ventilation bores is no longer supposed to be able to escape from the interior of the packaging, which has been sealed in heat-sealed manner.
Accordingly, what is involved here are membrane files that are configured in valve-like manner, through which an air stream can be passed in but can no longer escape.
Sealing of the sealing film 8 on the multi-part packaging 1 can take place by way of all known sealing methods; in particular, sealing can take place with a hot-melt adhesive, to which energy is applied by way of a radiation source or an ultrasound sonotrode. Likewise, rolling seals or sealing methods that work with heated pressing tools can be used. In all the exemplary embodiments described above, the rolling-seal method is preferred. This method uses a heated punch, which rolls along the outer circumference of the object to be sealed with its sealing surface, which is preferably configured to be straight.
Number | Date | Country | Kind |
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102015007716.3 | Jun 2015 | DE | national |